Turntable milking machine
The innovative design of the rotary milking machine solves the problem of inconvenient operation of milking machines in factories with limited space, enabling flexible layout and efficient operation, and ensuring the health of dairy cows and the quality of milking.
Patent Information
- Application Number
- CN202520266206.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-19
AI Technical Summary
In a factory with limited space, the existing milking machine layout makes operation inconvenient and makes it difficult to observe the milking status of cows up close, affecting milking quality and cow health.
The milking machine with a rotary design uses a motor to drive the rotating disc. It is equipped with a fixed rail, milking device and cleaning roller brush. Combined with the chute and pulley structure, it can achieve flexible arrangement and stable rotation of the milking machine, which is convenient for observation and operation.
It improves milking efficiency, ensures the health of dairy cows, promptly detects and handles abnormal situations, and optimizes space utilization.
Smart Images
Figure CN223652917U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of milking machines, more particularly to a rotary disc milking machine. BACKGROUND
[0002] In the dairy farming industry, with the expansion of the scale of farming and the continuous development of automation technology, the application of milking machines has become increasingly popular. However, in the environment of a limited space factory, there are significant problems in the arrangement and operation convenience of the existing milking machines, which limit the improvement of milking efficiency and the optimization of dairy health management.
[0003] Traditionally, milking machines are usually arranged in rows. This layout may be feasible in a spacious factory, but it brings many inconveniences in a limited space factory. Due to the small distance between milking machines, it is often difficult for workers to enter between the devices for necessary maintenance, cleaning or observation. This not only increases the difficulty of operation and reduces work efficiency, but also may affect the smooth progress of the milking process due to the inability to timely discover and handle equipment failures.
[0004] More critically, due to the occupation of the lateral space of the milking machine, the worker cannot observe the milking state of the cow from the side. Abnormal situations that may occur during milking, such as the falling of the milking cup, the discomfort of the cow, etc., are often difficult to be detected in time, which not only may lead to a decline in milking quality, but also may pose a potential threat to the health of the cow.
[0005] In view of the above problems, the industry urgently needs a new milking machine arrangement and its operation improvement scheme to solve the problems of inconvenient operation and difficult observation of milking machines in a limited space factory.
[0006] Therefore, the present application aims to provide a milking machine arrangement and its operation method suitable for a limited space factory, which realizes flexible arrangement and efficient operation of milking machines through innovative design and layout, while ensuring the health of the cow and the quality of milking. SUMMARY
[0007] Based on the above problems, the present application proposes a rotary disc milking machine to solve the technical problem that the lateral space of the milking machine is occupied and the worker cannot observe the milking state of the cow from the side.
[0008] To solve the above technical problems, the technical scheme adopted by the present application is:
[0009] A rotary milking machine includes a base, on which a power motor is mounted, and above the base is a rotating disk with a sprocket mounted on it. The sprocket is connected to the power motor via a chain. At least one fixed rail is provided on the rotating disk, and a milking device and a cleaning roller brush for cleaning the abdomen are provided on the fixed rail.
[0010] In one specific implementation, the rotating disk is provided with a sliding groove on the side near the base, and the base is provided with a rolling wheel for improving the rotational stability of the rotating disk. The rolling wheel is mounted on the base through a rotating seat, and the rolling wheel is located in the sliding groove. Support legs are installed at all four corners of the base.
[0011] In one specific implementation, the fixed rail includes a fixed frame, on which a side rail is mounted. The side rail is hinged to the fixed frame, and a cylinder is provided on the side rail. One end of the cylinder is hinged to the side rail, and the other end is hinged to the fixed frame. Two side rails are provided on the side away from the milking machine.
[0012] In one specific implementation, a gate is provided at the front end of the fixed frame, and a cylinder is provided between the gate and the fixed frame. One end of the cylinder is hinged to the gate and the other end is hinged to the fixed frame.
[0013] In one specific implementation scheme, a mounting frame is installed on the fixed frame, a first sliding frame is slidably connected to the mounting frame, a first motor is installed on the mounting frame, a first pulley is provided on the power output end of the first motor, a sliding belt is engaged on the first pulley, and the two ends of the sliding belt joint are fixedly connected to the first sliding frame.
[0014] In one specific implementation, a second sliding frame is provided on the first sliding frame, a second motor is provided on the first sliding frame, and two second pulleys are provided on the power output end of the second motor. A sliding belt is engaged on the second pulleys, and the sliding belt engaged on the second pulleys is fixedly connected to the second sliding frame.
[0015] In one specific implementation, a mounting plate is provided on the second sliding frame, a third motor is mounted on the mounting plate, the power output end of the third motor is connected to a mounting platform via a rotating shaft, and the cleaning roller brush and the milking machine are mounted on the mounting platform.
[0016] The positive effects of this utility model are:
[0017] A motor is mounted on the base, driving the rotating disc via a chain. This design allows milking machines to be rotated within a smaller space, rather than arranged in fixed rows, enabling simultaneous milking of multiple cows. Fixed stalls are installed on the rotating disc, housing milking devices and cleaning rollers, which not only meet milking needs but also facilitate cleaning the cows' bellies, thus improving work efficiency.
[0018] The rotating disk is connected to the base by a groove and a pulley, which improves the stability of the rotating disk and ensures that the equipment will not shake or shift during rotation, further optimizing space utilization.
[0019] Thanks to the turntable design, staff can easily move around it to observe the milking status of the cows from various angles, and promptly detect and handle any abnormalities, such as milking cups falling off or cows becoming unwell. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a structural schematic diagram of the present invention from another angle;
[0023] Figure 3 This is a schematic diagram of the connection between the power motor and the turntable in this utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the first sliding frame of this utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the fixed railing of this utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the second sliding frame of this utility model;
[0027] Explanation of reference numerals in the attached figures
[0028] 1. Base; 2. Power motor; 3. Turning plate; 4. Sprocket; 5. Chain; 6. Milking machine; 7. Cleaning roller brush; 8. Slide chute; 9. Rolling wheel; 10. Support leg; 11. Fixed frame; 12. Side rail; 14. Gate; 15. Mounting frame; 16. First sliding frame; 17. First motor; 18. First pulley; 19. Sliding belt; 20. Second sliding frame; 21. Second motor; 22. Second pulley; 23. Third motor; 24. Mounting platform; 25. Mounting plate. Detailed Implementation
[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0030] Example 1
[0031] like Figures 1-6 As shown, a rotary milking machine includes a base 1, on which a power motor 2 is mounted, and a rotating disk 3 is mounted above the base 1. A sprocket 4 is mounted on the rotating disk 3, and the sprocket 4 is connected to the power motor 2 by a chain 5. A fixed rail is mounted on the rotating disk 3, and at least one fixed rail is provided. A milking device 6 and a cleaning roller brush 7 for cleaning the abdomen are provided on the fixed rail.
[0032] The rotating disk 3 has a groove 8 on the side near the base 1. A rolling wheel 9 is mounted on the base 1 to improve the rotational stability of the rotating disk 3. The rolling wheel 9 is mounted on the base 1 via a rotating seat and is located within the groove 8. This design helps reduce frictional resistance during the rotation of the rotating disk 3, improving the operating efficiency of the equipment. Simultaneously, the rolling wheel 9 also provides support and guidance, ensuring the stability and smooth rotation of the rotating disk 3.
[0033] Support legs 10 are installed at each of the four corners of the base 1. The base 1 serves as the supporting structure for the entire milking machine, ensuring the stability of the equipment. The support legs 10 installed at the four corners of the base 1 further enhance the stability of the equipment and prevent the whole machine from shaking due to the movement of the cows or the operation of the equipment during milking.
[0034] Example 2
[0035] The difference between this embodiment and the above embodiment is that the fixed railing is described in more detail. The fixed railing includes a fixed frame 11, and a gate 14 is provided at the front end of the fixed frame 11. A cylinder is provided between the gate 14 and the fixed frame 11. One end of the cylinder is hinged to the gate 14 and the other end is hinged to the fixed frame 11.
[0036] Side rails 12 are mounted on the fixed frame 11 and are hinged to the fixed frame 11. A cylinder is installed on each side rail 12, with one end hinged to the side rail 12 and the other end hinged to the fixed frame 11. Two side rails 12 are located on the side furthest from the milking machine 6. The design of the fixed rails takes into account the body size and activity habits of the cows, ensuring their comfort and safety during milking. The addition of the cylinders allows the side rails 12 and the gate 14 to be easily opened and closed, facilitating the cows' entry and exit from the fixed rails and milking operations.
[0037] A mounting frame 15 is installed on the fixed frame 11. A first sliding frame 16 is slidably connected to the mounting frame 15. A first motor 17 is installed on the mounting frame 15. A first pulley 18 is provided on the power output end of the first motor 17. A sliding belt 19 is engaged on the first pulley 18. The two ends of the joint of the sliding belt 19 are fixedly connected to the first sliding frame 16. The first sliding frame 16 can move laterally through the first motor 17.
[0038] A second sliding frame 20 is provided on the first sliding frame 16, and a second motor 21 is provided on the first sliding frame 16. Two second pulleys 22 are provided on the power output end of the second motor 21. A sliding belt 19 is engaged on the second pulley 22, and the sliding belt 19 engaged on the second pulley 22 is fixedly connected to the second sliding frame 20.
[0039] A mounting plate 25 is provided on the second sliding frame 20, and a third motor 23 is mounted on the mounting plate 25. The third motor 23 enables the mounting platform 24 to rotate at different angles. The design of the mounting platform 24 allows for easy installation and removal of the cleaning roller brush 7 and the milking machine 6, facilitating cleaning and maintenance. Simultaneously, the height and angle of the mounting platform 24 can be adjusted as needed to ensure optimal milking results and cow comfort. The power output end of the third motor 23 is connected to the mounting platform 24 via a rotating shaft, and the cleaning roller brush 7 and the milking machine 6 are mounted on the mounting platform 24. The design of the first sliding frame 16 and the second sliding frame 20 allows the milking machine 6 and the cleaning roller brush 7 to move flexibly within the fixed pen to accommodate cows of different sizes and positions. The first motor 17 and the second motor 21 provide power for the movement of the sliding frames, while the third motor 23 drives the cleaning roller brush 7 and the milking machine 6 on the mounting platform 24.
[0040] Working principle
[0041] When the rotary milking machine starts working, the power motor 2 starts and drives the rotary disc 3 to rotate via the chain 5. The cows are guided into the fixed pen and secured by the side bars 12 and the gate 14 controlled by cylinders. As the rotary disc 3 rotates, the cows enter the milking position one by one.
[0042] At the milking position, the first motor 17 and the second motor 21 are activated, driving the first sliding frame 16 and the second sliding frame 20 to move via the sliding belt 19, allowing the milking machine 6 and the cleaning roller brush 7 to be accurately positioned on the cow's udder and abdomen. Then, the third motor 23 is activated, driving the angle of the mounting platform 24 via a rotating shaft, ultimately determining the angle between the cleaning roller brush 7 and the milking machine 6 for operation. The cleaning roller brush 7 cleans the cow's abdomen, while the milking machine 6 uses negative pressure to draw milk from the cow's udder.
[0043] Once the collection container is full of milk or the cow has finished milking, staff can manually or automatically shut off the cylinders, open the side stalls 12 and gates 14, allowing the cow to leave the fixed stall. Simultaneously, the rotating disc 3 continues to rotate, bringing the next cow into the milking position for milking.
[0044] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0045] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A rotary milking machine, characterized in that, Includes a base (1), on which a power motor (2) is provided, and a rotating disk (3) is provided above the base (1). A sprocket (4) is installed on the rotating disk (3), and the sprocket (4) is connected to the power motor (2) by a chain (5). A fixed rail is installed on the rotating disk (3), and at least one fixed rail is provided. A milking device (6) and a cleaning roller brush (7) for cleaning the abdomen are provided on the fixed rail.
2. The rotary milking machine according to claim 1, characterized in that, The rotating disk (3) is provided with a sliding groove (8) on the side near the base (1). The base (1) is provided with a rolling wheel (9) for improving the rotational stability of the rotating disk (3). The rolling wheel (9) is mounted on the base (1) through a rotating seat. The rolling wheel (9) is located in the sliding groove (8). Support legs (10) are installed at the four corners of the base (1).
3. A rotary milking machine according to claim 1, characterized in that, The fixed rail includes a fixed frame (11), on which a side rail (12) is installed. The side rail (12) is hinged to the fixed frame (11). A cylinder is provided on the side rail (12). One end of the cylinder is hinged to the side rail (12) and the other end is hinged to the fixed frame (11). Two side rails (12) are provided on the side away from the milking machine (6).
4. A rotary milking machine according to claim 3, characterized in that, A gate (14) is provided at the front end of the fixed frame (11). A cylinder is provided between the gate (14) and the fixed frame (11). One end of the cylinder is hinged to the gate (14) and the other end is hinged to the fixed frame (11).
5. A rotary milking machine according to claim 3, characterized in that, A mounting frame (15) is installed on the fixed frame (11). A first sliding frame (16) is slidably connected to the mounting frame (15). A first motor (17) is installed on the mounting frame (15). A first pulley (18) is provided on the power output end of the first motor (17). A sliding belt (19) is engaged on the first pulley (18). The two ends of the joint of the sliding belt (19) are fixedly connected to the first sliding frame (16).
6. A rotary milking machine according to claim 5, characterized in that, A second sliding frame (20) is provided on the first sliding frame (16), and a second motor (21) is provided on the first sliding frame (16). Two second pulleys (22) are provided on the power output end of the second motor (21). A sliding belt (19) is engaged on the second pulley (22), and the sliding belt (19) engaged on the second pulley (22) is fixedly connected to the second sliding frame (20).
7. A rotary milking machine according to claim 6, characterized in that, The second sliding frame (20) is provided with a mounting plate (25), and a third motor (23) is mounted on the mounting plate (25). The power output end of the third motor (23) is connected to the mounting platform (24) through a rotating shaft. The cleaning roller brush (7) and the milking machine (6) are mounted on the mounting platform (24).