Reaction kettle with reaction sediment eliminating function
By designing a filter cover and cleaning mechanism in the reactor, the sediment is automatically removed, solving the problem of difficult sediment separation in traditional reactors, achieving efficient filtration and continuous production, and improving product quality and equipment protection.
Patent Information
- Application Number
- CN202422627590.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Traditional reactors are difficult to effectively separate sludge after the reaction, resulting in low filtration efficiency, which affects product quality and increases production costs. Furthermore, the filtration devices have complex structures and are difficult to maintain.
A reaction vessel with a reaction sludge removal function was designed, including a filter cover and a cleaning mechanism. The sludge is automatically removed by a scraper, realizing the self-cleaning of the filter cover and ensuring continuous production.
It effectively filters out sediment from the bottom of the reactor, improves product purity, protects downstream equipment, reduces equipment maintenance costs, enables continuous production, and increases equipment utilization and output.
Smart Images
Figure CN223654968U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of chemical industry, specifically relates to a reation kettle with reaction sediment elimination function. BACKGROUND
[0002] In the chemical, pharmaceutical, food and other industries, the reaction kettle as an important reaction container is widely used in various chemical reaction processes. However, the traditional reaction kettle often faces some technical problems in the process of use, especially in the treatment of reaction sediment.
[0003] The sediment is difficult to separate effectively: the traditional reaction kettle often produces a large amount of reaction sediment after the reaction is completed. If these sediments are not separated in time, not only the quality of the final product will be affected, but also the subsequent process may be contaminated, increasing the production cost.
[0004] Low filtering efficiency: although some reaction kettles are designed with filtering devices, the filtering effect is not ideal, the filtering speed is slow, and it is difficult to meet the demand of continuous production. In addition, the structure of the filtering device is complex, the maintenance and cleaning are difficult, which increases the operation difficulty and downtime.
[0005] In view of the above background technology, the utility model aims to provide a reaction kettle with reaction sediment elimination function. UTILITY MODEL CONTENT
[0006] In order to solve the above problems, the utility model designs a reaction kettle with reaction sediment elimination function.
[0007] In order to realize the above technical purpose and achieve the above technical effect, the utility model is realized by the following technical scheme:
[0008] A reaction kettle with reaction sediment elimination function, comprising a shell, a liquid inlet pipe is arranged on the top end wall of the shell, a valve one is arranged on the outer wall of the liquid inlet pipe, a residue discharge pipe is arranged on the left side wall of the shell, a valve two is arranged on the outer wall of the residue discharge pipe, a base is arranged on the right side wall of the shell, a groove is arranged on the right side wall surface of the base, a liquid discharge pipe is movably inserted into the base, a valve three is arranged on the outer wall of the liquid discharge pipe, the left side end wall of the liquid discharge pipe extends into the shell, and a filter cover is arranged, a fixing seat is further arranged on the left side of the outer wall of the liquid discharge pipe and located between the valve three and the filter cover, a cleaning mechanism is arranged at the bottom of the shell, the cleaning mechanism comprises a bottom plate, a round rod is rotatably connected to the top end wall of the bottom plate through a sealing bearing, a connecting rod is arranged on the top end wall of the round rod, scrapers are arranged on the both end walls of the connecting rod, a motor is detachably arranged on the bottom end wall of the bottom plate, and the output end of the motor is fixedly connected with the bottom end of the round rod through a shaft coupling.
[0009] Further, the outer ring of the sealing bearing is fixedly connected with the outer wall of the bottom plate through a bearing seat, and the inner ring of the sealing bearing is connected with the outer wall of the circular rod in an interference fit.
[0010] Further, the outer wall of the scraper is in contact with the left side wall of the filter cover.
[0011] Further, the outer wall of the filter cover is arc-shaped.
[0012] The utility model discloses the beneficial effect is:
[0013] The device can effectively filter out the sediment at the bottom of the reaction kettle, prevent it from mixing into the product with the liquid, and greatly improve the purity of the product by filtering the sediment, so as to ensure that the product meets strict quality standards.
[0014] If the unfiltered sediment enters the downstream pipeline, valve, pump and other equipment, it may cause wear, blockage or corrosion to these equipment, and the installation of the sediment filtering device can effectively intercept the sediment and protect the downstream equipment from damage, prolonging its service life, which not only reduces the cost of equipment maintenance and replacement, but also ensures the continuity of production.
[0015] Since the filtering device can continuously filter the sediment and automatically clean, the reaction kettle can realize continuous production without frequent shutdown and cleaning, which is of great significance to some industries with high requirements for production continuity, such as chemical industry and food processing, and continuous production can improve the utilization rate of equipment, increase production and reduce production cost. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0017] Fig. 1 It is a structural schematic diagram of the utility model;
[0018] Fig. 2 It is a structural schematic diagram of the main body of the utility model.
[0019] In the drawings, the component list represented by each sign is as follows:
[0020] 1, shell, 2, liquid inlet pipe, 3, valve one, 4, residue discharge pipe, 5, valve two, 6, base, 7, groove, 8, liquid discharge pipe, 9, valve three, 10, filter cover, 11, fixing seat, 12, bottom plate, 13, sealing bearing, 14, circular rod, 15, connecting rod, 16, scraper, 17, motor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Referring to Figs. 1-2 As shown in FIG. 1, a reaction kettle with reaction sediment elimination function, comprising a shell 1, a liquid inlet pipe 2 is arranged on the top end wall of the shell 1, a valve one 3 is arranged on the outer wall of the liquid inlet pipe 2, a sediment discharge pipe 4 is arranged on the left side wall of the shell 1, a valve two 5 is arranged on the outer wall of the sediment discharge pipe 4, a base 6 is arranged on the right side wall of the shell 1, a groove 7 is arranged on the right side wall surface of the base 6, a liquid discharge pipe 8 is movably inserted into the base 6, a valve three 9 is arranged on the outer wall of the liquid discharge pipe 8, the left end wall of the liquid discharge pipe 8 extends into the shell 1, and a filter cover 10 is arranged, a fixing seat 11 is further arranged on the outer wall of the left side of the liquid discharge pipe 8 and located between the valve three 9 and the filter cover 10, a cleaning mechanism is arranged at the bottom of the shell 1, the cleaning mechanism comprises a bottom plate 12, a round rod 14 is rotatably connected to the top end wall of the bottom plate 12 through a sealing bearing 13, a connecting rod 15 is arranged on the top end wall of the round rod 14, a scraper 16 is arranged on the both end walls of the connecting rod 15, a motor 17 is detachably arranged on the bottom end wall of the bottom plate 12, and the output end of the motor 17 is fixedly connected to the bottom end of the round rod 14 through a shaft coupling, the round rod 14 drives the connecting rod 15 and the scraper 16 to rotate through the motor 17, the sediment filtered on the left side wall of the filter cover 10 is scraped through the rotation of the scraper 16, so as to prevent the filter cover 10 from being blocked, and the self-cleaning operation of the filter cover 10 is realized.
[0023] Further, the outer ring of the sealing bearing 13 is fixedly connected to the outer wall of the bottom plate 12 through a bearing seat, the inner ring of the sealing bearing 13 is connected to the outer wall of the round rod 14 in interference fit, the sealing bearing 13 plays a fixing role on the round rod 14, and the round rod 14 is conveniently rotated through the sealing bearing 13.
[0024] Further, the outer wall of the scraper 16 is in contact with the left side wall surface of the filter cover 10, and the sediment filtered on the left side wall of the filter cover 10 is conveniently scraped through the rotation of the scraper 16.
[0025] Further, the outer wall of the filter cover 10 is arc-shaped, the filter cover 10 is more closely attached to the outer wall of the scraper 16, the scraper 16 is conveniently in contact with the filter cover 10 when rotating, and the sediment on the outer wall is scraped.
[0026] Through the person skilled in the art, all electrical components and parts in the case are general standard parts or parts known to those skilled in the art, the structure and principle of which can be known by technical personnel through technical manual or through conventional experimental method, the model and the scheme are adapted to normal operation, all electrical components and their power supply are connected by wires, and according to the actual situation, the appropriate controller is selected to meet the control requirements, the specific connection and control sequence should be referred to the working principle of the following, the working order of each electrical component is completed, the detailed connection means is the public known technology in the art, and the electrical control is not described.
[0027] One specific application of the embodiment is:
[0028] In use, the device is fixedly installed at the bottom of the reaction kettle in a welding manner or a flange, the liquid inlet pipe 2 is used for discharging liquid, the reacted liquid enters the shell 1 through the liquid inlet pipe 2, the valve three 9 is opened, the liquid is filtered through the filter cover 10 and then discharged through the liquid discharge pipe 8, when the liquid discharge pipe 8 is installed, the filter cover 10 is inserted into the shell 1, the fixing seat 11 is clamped into the groove 7, the fixing seat 11 is fixed on the base 6 through bolts, the installation of the liquid discharge pipe 8 is completed, when the filter cover 10 needs to be disassembled, the fixing seat 11 can be disassembled, the circular rod 14 drives the connecting rod 15 and the scraper 16 to rotate through the motor 17, the sediment filtered on the left wall of the filter cover 10 is scraped through the rotation of the scraper 16, so as to prevent the filter cover 10 from being blocked, realize the self-cleaning operation of the filter cover 10, open the valve two 5, the liquid in the shell 1 carries the sediment and is discharged through the slag discharge pipe 4.
[0029] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, changes, additions or replacements made by ordinary skilled in the art within the essential scope of the present application shall belong to the protection scope of the present application.
Claims
1. A reaction vessel with the function of removing reaction sludge, characterized in that: Including the shell (1), The top wall of the housing (1) is provided with an inlet pipe (2), and the outer wall of the inlet pipe (2) is provided with a valve (3). The left side wall of the housing (1) is provided with a slag discharge pipe (4), and the outer wall of the slag discharge pipe (4) is provided with a valve (5). The right side wall of the housing (1) is provided with a base (6), and the right side wall of the base (6) is provided with a groove (7). A drain pipe (8) is movably inserted into the base (6), and the outer wall of the drain pipe (8) is provided with a valve (9). The left end wall of the drain pipe (8) extends into the housing (1) and is provided with a filter cover (10). A fixed seat (11) is provided on the left side of the outer wall of the housing (1), and is located between the valve three (9) and the filter cover (10). A cleaning mechanism is provided at the bottom of the housing (1). The cleaning mechanism includes a base plate (12). A round rod (14) is rotatably connected to the top wall of the base plate (12) through a sealed bearing (13). A connecting rod (15) is provided on the top wall of the round rod (14). Scrapers (16) are provided on both ends of the connecting rod (15). A motor (17) is detachably provided on the bottom wall of the base plate (12), and the output end of the motor (17) is fixedly connected to the bottom end of the round rod (14) through a coupling.
2. The reaction vessel with reaction sludge removal function according to claim 1, characterized in that: The outer ring of the sealed bearing (13) is fixedly connected to the outer wall of the base plate (12) through the bearing seat, and the inner ring of the sealed bearing (13) is interference-fitted with the outer wall of the round rod (14).
3. A reaction vessel with reaction sludge removal function according to claim 1, characterized in that: The outer wall of the scraper (16) is in contact with the left side wall of the filter cover (10).
4. A reaction vessel with reaction sludge removal function according to claim 1, characterized in that: The outer wall of the filter cover (10) is arc-shaped.