Top cover for reactor of tightening mechanism

By integrating deodorization and sampling mechanisms into the reactor's top cover, the challenges of odor adsorption and filtration, as well as sample collection, are solved, thus achieving both safety and convenience for the reactor.

CN223654995UActive Publication Date: 2025-12-12YING DE SHI LANG PU LI SI ENVIRONMENTAL PROTECTION TECH CO LTD +1
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Patent Information

Application Number
CN202422935734.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-12
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing reactor top cover cannot effectively adsorb and filter the odor generated during the reaction process, and it is not convenient to sample and test the internal samples.

Method used

A top cover with an odor removal mechanism is designed, including an adsorption pump, an activated carbon plate, and an electric telescopic rod for adsorbing and filtering odors; and a top cover with a sampling mechanism, including a sampling pump and a connecting pipe system, for convenient sampling.

Benefits of technology

It achieves effective adsorption and filtration of odors inside the reactor and convenient sample collection, ensuring operational safety and environmental protection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223654995U_ABST
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Abstract

The utility model discloses a top cover for a reactor of a tightening mechanism, which relates to the technical field of top covers and comprises a top cover body and an adsorption pump, a plate is mounted at the air outlet end of the adsorption pump, a blocking mesh enclosure is arranged on the outer wall of a screw hole, an electric telescopic rod is mounted at the bottom of the top cover body in an embedded manner, and a support is mounted at the output end of the electric telescopic rod. A positioning block is installed on the inner wall of the support, an activated carbon plate is arranged on the outer wall of the positioning block, a pipeline is installed at the air inlet end of the adsorption pump, and an attaching column is installed at the bottom of the top cover body. According to the odor removing device, the odor removing mechanism is installed, an activated carbon plate is placed in the support, the activated carbon plate is attached to the pipeline, the position of the activated carbon plate is reinforced through an attaching column, then an adsorption pump works to adsorb the odor in the activated carbon plate, and the odor is filtered through the activated carbon plate; and the filtered gas is discharged through the gas outlet end of the adsorption pump, so that the treatment on the odor in the reactor is completed.
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Description

Technical Field

[0001] This utility model relates to the field of top cover technology, specifically to a reactor top cover with a tightening mechanism. Background Technology

[0002] The reactor top cover with a tightening mechanism is an important component of a chemical reactor. Its main function is to ensure the reactor's internal seal, prevent leakage of the media during the reaction process, and thus ensure the safety of operators and the protection of the environment. At the same time, the top cover needs to be easy to open and close for maintenance and cleaning of the reactor interior. The top cover is usually made of metal materials, such as stainless steel, to ensure its corrosion resistance and sufficient strength.

[0003] Patent document CN212328260U discloses a top cover for a reactor with a locking and limiting structure. It discloses that the top cover includes a reactor shell, a base fixedly connected to the bottom of the reactor shell, an L-shaped bracket fixedly connected to one side of the top surface of the base, a hydraulic rod movably connected to one side of the front of the L-shaped bracket, an L-shaped through hole penetrating the front and back of the L-shaped bracket at its upper half, and pickup frames inserted into both sides of the inner wall of the top of the L-shaped bracket. A movable shaft passes through the upper half of the pickup frame and is inserted into the L-shaped through hole, with one end of the movable shaft movably connected to the other end of the hydraulic rod. This invention achieves rapid locking of the top cover through structures such as fixing bolts, movable parts, connecting rods, and T-shaped claws, eliminating the need for tools, reducing operation steps, and improving efficiency. Through mechanisms such as an air pump and a sliding groove, the top cover can be moved upwards and then moved to the upper left through the sliding groove to fully open, further improving efficiency.

[0004] However, the top cover of the reactor with a locking and limiting structure in the aforementioned published literature mainly considers improving efficiency by moving it to the upper left through a sliding groove to fully open, which is not convenient for adsorbing and filtering odors inside the reactor.

[0005] Therefore, it is necessary to develop an odor removal mechanism that can adsorb and filter odors inside the reactor. Utility Model Content

[0006] The purpose of this invention is to provide a reactor top cover with a tightening mechanism to solve the technical problem mentioned in the background art of enabling the reactor top cover with a tightening mechanism to have deodorization and purification functions.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a top cover for a reactor with a tightening mechanism, comprising: a top cover body, wherein a deodorizing mechanism is provided on the top of the top cover body, and the deodorizing mechanism is used to adsorb and filter odors inside the reactor;

[0008] The deodorization mechanism includes an adsorption pump, which is located on the top of the top cover body. A plate is installed at the outlet end of the adsorption pump. The inner wall of the plate has screw holes, and the outer wall of the screw holes has a barrier mesh cover. An electric telescopic rod is embedded in the bottom of the top cover body. A bracket is installed at the output end of the electric telescopic rod. A positioning block is installed on the inner wall of the bracket. An activated carbon plate is installed on the outer wall of the positioning block. A pipe is installed at the inlet end of the adsorption pump. A fitting column is installed at the bottom of the top cover body.

[0009] Preferably, the outer wall of the top cover body is provided with a lifting ring, and the inner wall of the top cover body is provided with multiple sets of fixing holes, and the inner wall of the fixing holes is provided with fixing bolts.

[0010] Preferably, the top of the top cover body is provided with a sampling mechanism, which is used to facilitate the removal of samples from inside the reactor for testing.

[0011] Preferably, the sampling mechanism includes a sampling pump, which is disposed on the top of the top cover body.

[0012] Preferably, the sampling pump has a first connecting pipe installed at its inlet end, a first connecting plate installed at the bottom of the first connecting pipe, and a splicing groove provided at the bottom of the first connecting plate.

[0013] Preferably, a second connecting plate is installed on the outer wall of the first connecting plate, a splicing column is installed on the outer wall of the second connecting plate, and a second connecting pipe is installed on the outer wall of the second connecting plate.

[0014] Preferably, the top of the top cover body is provided with a placement groove, the inner wall of the placement groove is fitted with a sealing ring, and the inner wall of the sealing ring is provided with a sampling tube.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model uses an odor removal mechanism to adsorb and filter odors inside the reactor. Existing top covers can only seal the reactor, but are not convenient for adsorbing and filtering odors emitted from the reaction inside the reactor. Therefore, this needs to be improved. First, the activated carbon plate is placed inside the support and between two sets of positioning blocks. Then, the electric telescopic rod moves the support, so that the activated carbon plate fits into the pipe. The fitting column reinforces the position of the activated carbon plate. Then, the adsorption pump works to adsorb the odor inside and filter it through the activated carbon plate. The activated carbon plate is easy to disassemble and replace. At the same time, the barrier mesh is fixed in the screw hole by threads, which blocks the gas outlet of the adsorption pump to prevent large impurities from entering its interior. The filtered gas is discharged through the gas outlet of the adsorption pump, thus completing the treatment of odors inside the reactor.

[0017] 2. This utility model, by installing a sampling mechanism, facilitates the extraction of samples from inside the reactor for testing. Existing reactors do not allow for convenient sampling of the internal products during operation, making it impossible to determine whether the products meet standards. Therefore, this needs to be improved to facilitate sampling of the internal products. First, based on the water level line inside the reactor, the first and second connecting plates are fixed to the splicing groove using splicing columns. The length of the connecting pipe is extended so that it contacts the water level line. Then, the sampling tube is placed into the sealing ring in the placement groove, and the sampling pump operates to draw the product into the sampling tube, thus facilitating the sampling of the internal products. Attached Figure Description

[0018] Figure 1 This is a top view of the top cover structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the fixing bolt of this utility model;

[0020] Figure 3 This is a schematic diagram of the deodorizing mechanism of this utility model.

[0021] Figure 4 This is a schematic diagram of the sampling mechanism of this utility model.

[0022] In the diagram: 1. Top cover body; 2. Lifting ring; 3. Fixing hole; 4. Fixing bolt; 5. Adsorption pump; 6. Plate; 7. Screw hole; 8. Barrier mesh cover; 9. Electric telescopic rod; 10. Bracket; 11. Positioning block; 12. Activated carbon plate; 13. Pipe; 14. Adhesion column; 15. Sampling pump; 16. First connecting pipe; 17. First connecting plate; 18. Splicing groove; 19. Second connecting plate; 20. Splicing column; 21. Second connecting pipe; 22. Placement groove; 23. Sealing ring; 24. Sampling tube. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] Please see Figure 1 and Figure 2 A reactor top cover with a tightening mechanism includes: a top cover body 1, a lifting ring 2 provided on the outer wall of the top cover body 1, and multiple sets of fixing holes 3 provided on the inner wall of the top cover body 1. Fixing bolts 4 are provided on the inner wall of the fixing holes 3. The top cover body 1 is covered on the top of the reactor, and then it is firmly fixed on the top of the reactor by the cooperation of the fixing bolts 4 and the fixing holes 3, thus sealing the reactor and enabling the reactor to work normally.

[0027] Please see Figure 1 and Figure 3The top of the top cover body 1 is equipped with a deodorization mechanism, which is used to adsorb and filter odors inside the reactor. The deodorization mechanism includes an adsorption pump 5, which is located on the top of the top cover body 1. A plate 6 is installed at the outlet end of the adsorption pump 5. The inner wall of the plate 6 has screw holes 7, and the outer wall of the screw holes 7 has a barrier mesh cover 8. An electric telescopic rod 9 is embedded in the bottom of the top cover body 1. A bracket 10 is installed at the output end of the electric telescopic rod 9. A positioning block 11 is installed on the inner wall of the bracket 10, and an activated carbon plate 12 is installed on the outer wall of the positioning block 11. A pipe 13 is installed at the inlet end of the adsorption pump 5. A bonding column 14 is installed at the bottom of the top cover body 1. The existing top cover body 1 can only seal the reactor, but it is not convenient for the internal reaction of the reactor to be exposed to odors. The odors emitted are adsorbed and filtered, so this process needs to be improved. First, the activated carbon plate 12 is placed inside the support 10 and positioned between the two sets of positioning blocks 11. Then, the electric telescopic rod 9 moves the support 10, causing the activated carbon plate 12 to fit into the pipe 13. The fitting column 14 reinforces the position of the activated carbon plate 12. Then, the adsorption pump 5 works to adsorb the odors inside and filter them through the activated carbon plate 12. The activated carbon plate 12 is easy to disassemble and replace. At the same time, the barrier mesh 8 is fixed in the screw hole 7 by threads, which blocks the gas outlet of the adsorption pump 5 to prevent large impurities from entering its interior. The filtered gas is then discharged through the gas outlet of the adsorption pump 5, thus completing the treatment of the odors inside the reactor.

[0028] Please see Figure 3 and Figure 4 The top of the top cover body 1 is equipped with a sampling mechanism for conveniently removing samples from inside the reactor for testing. The sampling mechanism includes a sampling pump 15, which is located on the top of the top cover body 1. A first connecting pipe 16 is installed at the water inlet end of the sampling pump 15. A first receiving plate 17 is installed at the bottom of the first connecting pipe 16. A splicing groove 18 is provided at the bottom of the first receiving plate 17. A second receiving plate 19 is installed on the outer wall of the first receiving plate 17. A splicing column 20 is installed on the outer wall of the second receiving plate 19. A second connecting pipe 21 is installed on the outer wall of the second receiving plate 19. The top of the top cover body 1 is equipped with a placement groove 22, and a sealing ring 23 is installed on the inner wall of the placement groove 22. The inner wall of the sealing ring 23 is provided with a sampling tube 24. In the existing reactor, it is not convenient to sample the product inside during operation, which makes it impossible to know whether the product inside meets the standards. Therefore, it is necessary to improve this so as to facilitate the sampling of the product inside. First, according to the water level line inside the reactor, the first connecting plate 17 and the second connecting plate 19 are fixed to the splicing groove 18 by the splicing column 20. The length of the connecting pipe is extended so that the length of the connecting pipe contacts the water level line. Then, the sampling tube 24 is placed into the sealing ring 23 in the placement groove 22. Then the sampling pump 15 works to suck the product into the sampling tube 24, thereby facilitating the sampling of the inside.

[0029] The working principle involves covering the top of the reactor with the top cover body 1, and then firmly fixing it to the top of the reactor using fixing bolts 4 and fixing holes 3, thus sealing the reactor and enabling it to operate normally. However, the existing top cover body 1 only seals the reactor but is not convenient for adsorbing and filtering odors emitted from the internal reaction. Therefore, an improvement is needed. First, the activated carbon plate 12 is placed inside the support 10, positioned between two sets of positioning blocks 11. Then, the electric telescopic rod 9 moves the support 10, causing the activated carbon plate 12 to fit against the pipe 13. The fitting column 14 reinforces the position of the activated carbon plate 12. Then, the adsorption pump 5 adsorbs the odors inside and filters them through the activated carbon plate 12. The activated carbon plate 12 is easy to disassemble and replace. Simultaneously, the barrier mesh 8 is connected by screws... The thread is fixed in the screw hole 7, which blocks the gas outlet of the adsorption pump 5 to prevent large impurities from entering its interior. The filtered gas is then discharged through the gas outlet of the adsorption pump 5, thus completing the treatment of the odor inside the reactor. The existing reactor does not allow for convenient sampling of the internal product during operation, making it impossible to know whether the internal product meets the standards. Therefore, it is necessary to improve this to facilitate the sampling of the internal product. First, according to the water level line inside the reactor, the first connecting plate 17 and the second connecting plate 19 are fixed to the splicing groove 18 by the splicing column 20. The length of the connecting pipe is extended so that the length of the connecting pipe contacts the water level line. Then, the sampling tube 24 is placed in the sealing ring 23 in the placement groove 22. The sampling pump 15 then works to suck the product into the sampling tube 24, thus facilitating the sampling of the interior.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A reactor head for a screwing mechanism, characterized in that, Including: top cover body (1), the top of the top cover body (1) is provided with a deodorization mechanism, the deodorization mechanism is used for adsorbing filter to the smell inside the reactor; The deodorization mechanism includes an adsorption pump (5), which is arranged on the top of the top cover body (1), and a plate (6) is installed on the gas outlet end of the adsorption pump (5), the inner wall of the plate (6) is provided with a screw hole (7), the outer wall of the screw hole (7) is provided with a barrier mesh cover (8), the bottom of the top cover body (1) is inlaid with an electric telescopic rod (9), the output end of the electric telescopic rod (9) is installed with a support (10), the inner wall of the support (10) is installed with a positioning block (11), the outer wall of the positioning block (11) is provided with an activated carbon plate (12), the gas inlet end of the adsorption pump (5) is installed with a pipeline (13), and the bottom of the top cover body (1) is installed with a fitting column (14).

2. A reactor head with a tightening mechanism according to claim 1, characterized in that: The outer wall of the top cover body (1) is provided with a pull ring (2), the inner wall of the top cover body (1) is provided with a plurality of fixing holes (3), and the inner wall of the fixing hole (3) is provided with a fixing bolt (4).

3. A reactor head with a tightening mechanism according to claim 1, characterized in that: The top of the top cover body (1) is provided with a sampling mechanism, and the sampling mechanism is used for conveniently taking out the sample inside the reactor for detection.

4. A reactor head with a tightening mechanism according to claim 3, characterized in that: The sampling mechanism includes a sampling pump (15), which is arranged on the top of the top cover body (1).

5. A reactor head with a tightening mechanism according to claim 4, characterized in that: The water inlet end of the sampling pump (15) is installed with a first connecting pipe (16), the bottom of the first connecting pipe (16) is installed with a first connecting plate (17), and the bottom of the first connecting plate (17) is provided with a splicing groove (18).

6. A reactor head with a tightening mechanism according to claim 5, characterized in that: The outer wall of the first connecting plate (17) is installed with a second connecting plate (19), the outer wall of the second connecting plate (19) is installed with a splicing column (20), and the outer wall of the second connecting plate (19) is installed with a second connecting pipe (21).

7. A reactor head with a tightening mechanism according to claim 1, characterized in that: The top of the top cover body (1) is provided with a placing groove (22), the inner wall of the placing groove (22) is installed with a sealing ring (23), and the inner wall of the sealing ring (23) is provided with a sampling pipe (24).

Citation Information

Patent Citations

  • Top cover with clamping limiting structure for reaction kettle

    CN212328260U