Polymerizing kettle for producing mine grouting material
By introducing two stirring racks into the polymerization reactor, combined with a hydraulic cylinder and a booster, the problem of poor mixing effect in the prior art is solved, and efficient material mixing and chemical reaction rate are improved.
Patent Information
- Application Number
- CN202423116800.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing polymerization reactors for mining grouting materials lack mobile stirring and catalytic mixing effects, resulting in poor polymer mixing and affecting the chemical properties of the final mixture.
The design employs two mixing racks within the housing. The first mixing rack is driven by a motor to rotate and mix with the catalyst through a through-hole. The second mixing rack is driven by a hydraulic cylinder to tilt and rotate, while a pressure booster applies pressure to achieve efficient material mixing.
It achieves efficient material mixing, improves the rate and completeness of polymerization reaction, and enhances the chemical properties of the mixture.
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Figure CN223655017U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of reaction kettle especially relates to a kind of polymerization kettle for producing mine grouting material. BACKGROUND
[0002] Mine grouting material generally refers to the material used for filling gap, solidifying rock or reinforcing stratum in mine engineering. These materials include cement slurry, polymer slurry, bentonite slurry, etc., which can improve the geological conditions in mine engineering, improve the safety and efficiency of underground work, and polymerization kettle is used for chemical reaction, especially for the synthesis of high polymer materials in polymerization process.
[0003] Through retrieval, patent publication No. CN219701919U discloses a polymerization kettle, which comprises a polymerization kettle body, a mounting seat fixedly installed on the top of the polymerization kettle body, a first motor fixedly installed on the top of the mounting seat, uniformly distributed threaded sleeves fixedly installed on the bottom of the polymerization kettle body, a sealing door movably connected to the front of the polymerization kettle body through a hinge, a receiving seat arranged in the inner cavity of the polymerization kettle body, a fixing seat arranged in the inner cavity of the receiving seat, a second motor fixedly installed on the top of the fixing seat, a stirring frame arranged at the bottom of the fixing seat, and a moving rod arranged in the inner cavity of the mounting seat. The sealing door facilitates the addition of materials, the mounting seat accommodates the moving rod, the first motor is installed, the stirring frame facilitates the stirring of the polymer in the inner cavity of the polymerization kettle body, and the second motor is installed through the fixing seat.
[0004] In the prior art, although certain material mixing effect can be achieved in use, the existing polymerization kettle for mine grouting material lacks mobile stirring and catalytic stirring combined stirring effect, resulting in poor mixing effect of polymer, which affects the chemical properties of the final mixture. In view of this, we propose a polymerization kettle for producing mine grouting material to solve the above problems. INVENTION CONTENTS
[0005] The utility model aims at the problems in the background art and proposes a polymerization kettle for producing mine grouting material.
[0006] The technical scheme of the utility model is as follows: a polymerization kettle for producing mine grouting material, comprising a box body, a booster, a hydraulic cylinder, a stirring frame one and a stirring frame two, the box body is provided with a booster at the upper end, the outer walls of the two sides of the box body are provided with inclined hydraulic cylinders, the inside of the box body is provided with an inclined stirring frame two, the middle of the box body is provided with a stirring frame one, and the surface of the stirring frame one is provided with honeycomb-shaped through holes.
[0007] The device can pass the materials to be mixed into the box through the four feed ports on the upper end of the box, and then starts the motor one and the motor two, the motor one can drive the stirring frame one to rotate on the axis of the box, the stirring frame one is hollow inside and is provided with a plurality of through holes on the surface, the stirring frame one has catalysts inside to assist the mixing reaction of the materials, which can accelerate the stirring synthesis speed and fullness of the materials, and the hydraulic cylinder can drive the fixed frame to stretch and retract in the tilting direction, so that the stirring frame two tilts and moves back and forth and rotates, realizing the mixing and stirring effect of the materials in different layers, and the materials are mixed by the stirring frame one and the stirring frame two at the same time, the effect is better, and the device can be pressurized by the supercharger, which is helpful for the full mixing of the materials and has high practicability.
[0008] Preferably, the lower end of the hydraulic cylinder is inserted with a hydraulic rod, the lower end of the hydraulic rod is fixed with a fixed frame, and the stirring frame two is rotatably installed in the fixed frame through the rotating shaft two.
[0009] Preferably, the fixed frame is fixed with the motor two on one side, and the output shaft of the motor two is fixedly connected with one side rotating center of the rotating shaft two.
[0010] Preferably, the upper end of the box is provided with four feed ports, the lower end of the box is provided with an L-shaped discharge pipe, and one side of the discharge pipe is closed by a control valve.
[0011] Preferably, the upper end of the box is fixed with a mounting frame, the upper end of the mounting frame is fixed with a motor one, the lower end of the motor one is provided with a rotating shaft one, the upper end of the box is embedded with a sealing bearing, the rotating shaft one is inserted into the sealing bearing, and the upper end of the stirring frame one is fixedly connected with the lower end of the rotating shaft one.
[0012] Preferably, the rotating column is fixed in the middle of the stirring frame one, the rotating column is designed as a solid core, the stirring frame one is designed as a hollow, and the outer wall of the stirring frame one is fixed by screws and positioning plates.
[0013] Preferably, the supercharger is fixed on the upper end of the box through the mounting seat, a transmission pipe is arranged between the supercharger and the box, a control panel is fixed on one side of the outer wall of the box, a support is fixed on the lower end of the box, and a base is fixed on the lower end of the support.
[0014] Compared with the prior art, the device has the advantages that:
[0015] Firstly, the device can drive the stirring frame one to stir the materials by the motor one, and the materials can be mixed with the catalysts through the through holes during the stirring process, so that the chemical reaction during the polymerization of the materials is accelerated, and the efficient mixing effect of the materials is realized in the stirring process.
[0016] II. Based on the beneficial effect one, the device can utilize the hydraulic cylinder to drive the fixed frame to move back and forth along the inclination angle, realize the continuous back and forth movement and rotation of the stirring frame two, and realize more efficient material mixing effect, which has more efficient polymerization effect than the past under the rotation of the stirring frame one.
[0017] Of course, it is not necessary for any product implementing the present application to achieve all the advantages mentioned above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a first angle three-dimensional perspective view of the present application;
[0019] Figure 2 It is a second angle three-dimensional perspective view of the present application;
[0020] Figure 3 It is a fixed frame and stirring frame two schematic view of the present application;
[0021] Figure 4 It is a stirring frame one schematic view of the present application.
[0022] REFERENCE SIGNS:
[0023] 1, box; 2, feed inlet; 3, transmission pipe; 4, mounting seat; 5, booster; 6, motor one; 7, mounting frame; 8, hydraulic cylinder; 9, base; 10, discharge pipe; 11, support; 12, control panel; 13, sealing bearing; 14, hydraulic rod; 15, fixed frame; 16, motor two; 17, stirring frame two; 18, rotating shaft two; 19, through hole; 20, stirring frame one; 21, rotating column; 22, positioning plate; 23, rotating shaft one. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.
[0025] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0026] Secondly, the present application is described in detail in combination with the schematic view, in order to facilitate the description, the sectional view of the device structure will be partially enlarged without general proportion, and the schematic view is only an example, which should not limit the scope of protection of the present application here. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.
[0027] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below with reference to the drawings.
[0028] Embodiment 1
[0029] Please refer to Figures 1-4 As shown in the figure, the embodiment is a polymerization kettle for producing mine grouting material, which comprises a box body 1, a booster 5, a hydraulic cylinder 8, a stirring frame one 20 and a stirring frame two 17, the upper end of the box body 1 is provided with the booster 5, the outer walls of the two sides of the box body 1 are provided with the inclined hydraulic cylinders 8, the inside of the box body 1 is provided with the inclined stirring frame two 17, the middle part of the box body 1 is provided with the stirring frame one 20, and the surface of the stirring frame one 20 is provided with the honeycomb distributed through holes 19.
[0030] When the device is used, the materials to be mixed can be respectively passed through the four feed ports 2 at the upper end of the box body 1, and then the motor one 6 and the motor two 16 are started, the motor one 6 can drive the stirring frame one 20 to rotate on the axis of the box body 1, the inside of the stirring frame one 20 is designed as hollow, and the surface is provided with a plurality of through holes 19, the inside of the stirring frame one 20 has a catalyst for assisting the material mixing reaction, which can accelerate the stirring synthesis speed and fullness of the material, the hydraulic cylinder 8 can drive the fixed frame 15 to stretch and contract in the inclined direction, realize the reciprocating movement and rotation of the stirring frame two 17 in the inclined direction, realize the mixing and stirring effect of the materials in different layers, the materials are mixed and treated by the stirring frame one 20 and the stirring frame two 17 at the same time, the effect is better, and the device can use the booster 5 for pressure treatment, which is helpful for the full mixing of the materials, and has high practicability.
[0031] Embodiment 2
[0032] Please refer to Figures 1-4 As shown in the figure, the embodiment is based on the embodiment 1 and further comprises that the lower end of the hydraulic cylinder 8 is inserted with a hydraulic rod 14, the lower end of the hydraulic rod 14 is fixed with a fixed frame 15, the stirring frame two 17 is rotatably installed in the inside of the fixed frame 15 through a rotating shaft two 18, the hydraulic cylinder 8 can drive the hydraulic rod 14 to drive the stirring frame two 17 to move up and down in the inclined direction in the inside of the box body 1, and the gap part between the hydraulic rod 14 and the hydraulic cylinder 8 has a waterproof function.
[0033] The motor two 16 is fixed on one side of the fixing frame 15, the output shaft of the motor two 16 is fixedly connected with the rotating center of the rotating shaft two 18 on one side, the motor two 16 is designed in a protective shell, which can realize certain waterproof effect, the motor two 16 can drive the stirring frame two 17 to rotate to realize the full stirring effect of the material, the hydraulic cylinder 8 is controlled by the synchronizer in the control panel 12, and the synchronizer is a tool for controlling concurrent access to shared resources. It can help different programs, threads or processes to synchronize when accessing shared data to avoid data race and other concurrency problems. The synchronizer can ensure that only one thread can access the shared resource under certain conditions, thereby improving the reliability and correctness of the program. Common synchronizers include mutexes, semaphores, condition variables, etc.
[0034] The box body 1 is provided with four feeding ports 2 on the upper end, and an L-shaped discharge pipe 10 is arranged on the lower end of the box body 1. The control valve is used to close one side of the discharge pipe 10. The four feeding ports 2 can be used to simultaneously feed the material, which is convenient for proportioning. The control valve can control the opening and closing of the discharge.
[0035] The box body 1 is provided with four feeding ports 2 on the upper end, and an L-shaped discharge pipe 10 is arranged on the lower end of the box body 1. The control valve is used to close one side of the discharge pipe 10. The four feeding ports 2 can be used to simultaneously feed the material, which is convenient for proportioning. The control valve can control the opening and closing of the discharge.
[0036] The box body 1 is provided with four feeding ports 2 on the upper end, and an L-shaped discharge pipe 10 is arranged on the lower end of the box body 1. The control valve is used to close one side of the discharge pipe 10. The four feeding ports 2 can be used to simultaneously feed the material, which is convenient for proportioning. The control valve can control the opening and closing of the discharge.
[0037] The booster 5 is fixed to the upper end of the box body 1 through the mounting seat 4, and the transmission pipe 3 is arranged between the booster 5 and the box body 1. The control panel 12 is fixed to one side of the outer wall of the box body 1. The bracket 11 is fixed to the lower end of the box body 1. The bracket 11 is fixed to the lower end of the base 9. The control panel 12 can understand the pressure and temperature in the box body 1. The control panel 12 is provided with a barometer and a thermometer. The bracket 11 and the base 9 can increase the stability of the device and reduce the transmission of noise to a certain extent.
[0038] In the description of the utility model, still need to explain, unless another explicit provision and limitation, term "arrangement", "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can indirectly connect through the intermediate medium, can be two elements inside the communication.For ordinary skilled in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.
[0039] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and is not used to limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement for part of the technical features.For any modification, equivalent replacement, improvement, etc.in the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A polymerization kettle for producing mine grouting material, comprising a box (1), a booster (5), a hydraulic cylinder (8), a stirring frame I (20) and a stirring frame II (17), characterized in that: The upper end of the box (1) is provided with a supercharger (5), the both sides of the outer wall of the box (1) is provided with a hydraulic cylinder (8) with inclined design, the inside of the box (1) is provided with a stirring frame two (17) with inclined design, the middle of the box (1) is provided with a stirring frame one (20), the surface of the stirring frame one (20) is provided with a honeycomb distributed through hole (19).
2. A polymerization reactor for producing a mine grouting material according to claim 1, characterized in that: The lower end of the hydraulic cylinder (8) is inserted with a hydraulic rod (14), the lower end of the hydraulic rod (14) is fixed with a fixed frame (15), the stirring frame two (17) is rotatably installed in the inside of the fixed frame (15) through a rotating shaft two (18).
3. A polymerization reactor for producing a mine grouting material according to claim 2, characterized in that: One side of the fixed frame (15) is fixed with a motor two (16), the output shaft of the motor two (16) is fixedly connected with one side rotating center of the rotating shaft two (18).
4. A polymerization reactor for producing a mine grouting material according to claim 1, characterized in that: The upper end of the box (1) is provided with a feeding port (2), the number of the feeding port (2) is four, the lower end of the box (1) is provided with an L-shaped discharge pipe (10), one side of the discharge pipe (10) is closed by a control valve.
5. A polymerizer for producing a mine grouting material according to claim 1, wherein: The upper end of the box (1) is fixedly provided with a mounting frame (7), the upper end of the mounting frame (7) is fixedly provided with a motor one (6), the lower end of the motor one (6) is provided with a rotating shaft one (23), the upper end surface of the box (1) is embeddedly provided with a sealing bearing (13), the rotating shaft one (23) is inserted into the inside of the sealing bearing (13), and the upper end of the stirring frame one (20) is fixedly connected with the lower end of the rotating shaft one (23).
6. A polymerizer for producing a mine grouting material according to claim 1, wherein: The middle of the stirring frame one (20) is fixedly provided with a rotating column (21), the rotating column (21) is designed as solid core, the stirring frame one (20) is designed as hollow, and the outer wall of the stirring frame one (20) is fixed by screws and positioning plates (22).
7. A polymerization reactor for producing a mine grouting material according to claim 1, characterized in that: The supercharger (5) is fixed on the upper end of the box (1) through a mounting seat (4), the transmission pipe (3) is arranged between the supercharger (5) and the box (1), the control panel (12) is fixed on one side of the outer wall of the box (1), the bracket (11) is fixed on the lower end of the box (1), and the base (9) is fixed on the lower end of the bracket (11).
Citation Information
Patent Citations
Polymerizing kettle
CN219701919U