Fused silica powder processing and filtering device
By designing a filtration device with a rotating frame and rotating shaft, the problems of clogging and material transfer in the molten silicon micro powder filtration device were solved, achieving continuous and high-efficiency filtration operations and improving processing quality.
Patent Information
- Application Number
- CN202422987127.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing molten silicon micro powder filtration devices are prone to clogging during the filtration process, resulting in low filtration efficiency. Furthermore, unqualified materials need to be transported and crushed separately, increasing the workload of operators.
A filtration device comprising a central rotating cylinder, a feed pipe, a discharge pipe, a rotating frame, and a rotating shaft is designed. The rotating frame automatically transfers unqualified materials and cleans the arc-shaped filter screen, ensuring the continuity and efficiency of the filtration operation.
It effectively prevents filter clogging, improves filtration efficiency, reduces material handling workload, and enhances the processing quality of molten silicon micro powder.
Smart Images

Figure CN223655144U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fused silicon micro powder production especially relates to a fused silicon micro powder processing filter device. BACKGROUND
[0002] Fused silicon micro powder becomes the ideal choice of electronic material and high polymer composite material with its high purity and low impurity content, and its excellent high temperature resistance and oxidation resistance performance ensure the stability of products in various extreme environments. The existing fused silicon micro powder, in the process of production, the particle size of the generated fused silicon micro powder is different, and the filtering device needs to be used for screening.
[0003] The traditional filtering device relies on the filter screen to realize the screening process of the material, wherein the material meeting the specifications smoothly passes through the filter screen, and the material not meeting the requirements is gradually accumulated on the filter screen, which requires regular cleaning of the intercepted material, and regular maintenance and cleaning of the filter screen to prevent the filter screen from being blocked, so that the filtering operation cannot be continuously carried out, affecting the filtering efficiency. In addition, after cleaning, the unqualified material needs to be separately transported to the crushing area to experience the process of crushing again, increasing the workload of the operator. SUMMARY
[0004] The utility model aims at at least in a certain extent solves one of the technical problems in the related technical field.
[0005] Therefore, the purpose of the utility model is to provide a fused silicon micro powder processing filter device, which can clean the unqualified material and the arc-shaped filter screen during the material filtering process, ensure the continuity of the filtering operation, improve the filtering efficiency, reduce the workload of material transportation, and play a positive role in improving the processing quality of fused silicon micro powder.
[0006] The utility model proposes a kind of fused silica micro powder processing filtering device to achieve the above-mentioned purpose, including transfer drum, feed pipe, discharge pipe, rotating frame and rotating shaft, wherein, the inside of transfer drum is equipped with baffle, the baffle is divided into upper cavity and lower cavity in transfer drum, the side of baffle is equipped with through-hole, the upper cavity and the lower cavity are communicated by the through-hole, the side of upper cavity is equipped with discharge port, the inboard of discharge port is equipped with arc filter screen;Feed pipe penetrates transfer drum and its bottom is closed, the downside of feed pipe is equipped with notch, the notch is set to discharge port;Discharge pipe is equipped outside discharge port;Rotating frame includes sleeve ring and multiple first rotating plates, wherein, sleeve ring is movably sleeved outside feed pipe, and it is movably arranged on baffle;Multiple first rotating plates are circumferentially arranged outside sleeve ring, and the outside of first rotating plate is respectively in sliding contact with the outer wall of feed pipe, the top surface of baffle and the inner wall of upper cavity, and the first rotating plate is in sliding contact with the arc filter screen;Rotating shaft is movably penetrated through baffle and located inside sleeve ring, the top end of rotating shaft extends into feed pipe and is equipped with accelerating part, the bottom end of rotating shaft extends into lower cavity and is equipped with crushing knife group, baffle is equipped with driving assembly, and driving assembly is connected with rotating shaft and sleeve ring respectively.
[0007] The fused silica micro powder processing filtering device of the utility model can effectively transfer the accumulated unqualified materials between the adjacent two first rotating plates to the lower cavity for further crushing treatment by controlling the rotation of the rotating frame. Meanwhile, the rotation of the first rotating plate can also clean the arc filter screen, effectively prevent the arc filter screen from being blocked, ensure the continuity of the filtering operation, and improve the filtering efficiency. In addition, the device can also reduce the workload of material transfer, and positively improve the processing quality of the fused silica micro powder.
[0008] In addition, the fused silica micro powder processing filtering device according to the above application can also have the following additional technical features:
[0009] Specifically, the accelerating part includes multiple circumferentially arranged second rotating plates, multiple second rotating plates are arranged outside the rotating shaft, and the second rotating plates are in sliding contact with the inner wall of the feed pipe, and the top surface of the second rotating plate is in sliding contact with the upper inner wall of the notch.
[0010] Specifically, the top of the baffle is provided with a mounting groove, the driving assembly is arranged in the mounting groove, and it includes a motor, two driving wheels, wherein the two driving wheels are drivingly connected, and the two driving wheels are respectively connected with the motor and the rotating shaft, the sleeve ring is movably arranged inside the mounting groove, and the bottom of the sleeve ring is provided with a gear ring, one of the driving wheels is provided with an incomplete gear through a connecting shaft, and the incomplete gear is engaged with the gear ring.
[0011] Specifically, the partition plate is in the shape of a circular truncated cone with a narrow upper side and a wide lower side, and the through hole is arranged on the lower side of the partition plate.
[0012] Specifically, the bottom of the lower cavity is in the shape of a cone, and an outlet is arranged at the middle of the bottom.
[0013] The additional aspects and advantages of the present application will be partially given in the following description, some will become apparent from the following description, or will be understood by those skilled in the art through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0014] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
[0015] Figure 1 Structure schematic view of the fused silicon powder processing and filtering device of one embodiment of the present application;
[0016] Figure 2 Partial cross-sectional structure schematic view of the fused silicon powder processing and filtering device of one embodiment of the present application;
[0017] Figure 3 Front view cross-sectional structure schematic view of the fused silicon powder processing and filtering device of one embodiment of the present application;
[0018] Figure 4 Structure schematic view of the connection between the incomplete gear and the gear ring of the fused silicon powder processing and filtering device of one embodiment of the present application; Figure 3 Enlarged structure schematic view of position A in FIG. 4;
[0019] Figure 5 Structure schematic view of the connection between the incomplete gear and the gear ring of the fused silicon powder processing and filtering device of one embodiment of the present application;
[0020] Figure 6 Partial cross-sectional structure schematic view of the fused silicon powder processing and filtering device of one embodiment of the present application.
[0021] As shown in the drawings: 10, transfer cylinder; 11, partition plate; 111, through hole; 112, mounting groove; 101, upper cavity; 1011, discharge port; 102, lower cavity; 103, outlet; 20, arc-shaped filter screen; 30, feed pipe; 31, notch; 40, discharge pipe; 50, rotating frame; 51, collar; 511, gear ring; 52, first rotating plate; 60, rotating shaft; 61, second rotating plate; 62, crushing knife set; 70, driving assembly; 71, motor; 72, driving wheel; 721, connecting shaft; 722, incomplete gear; 80, channel. DETAILED DESCRIPTION
[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0023] The following description, in conjunction with the accompanying drawings, describes the molten silicon micropowder processing and filtration device according to an embodiment of the present invention.
[0024] like Figures 1-5 As shown, the molten silicon micro powder processing and filtering device of this utility model embodiment may include a central rotating cylinder 10, a feed pipe 30, a discharge pipe 40, a rotating frame 50, and a rotating shaft 60.
[0025] The transfer cylinder 10 has a partition 11 inside. The partition 11 is a frustum-shaped structure that is narrower at the top and wider at the bottom. The partition 11 divides the interior of the transfer cylinder 10 into an upper cavity 101 and a lower cavity 102. The lower side of the partition 11 has a through hole 111. The upper cavity 101 and the lower cavity 102 are connected through the through hole 111. The upper cavity 101 has a discharge port 1011 on one side. The inner side of the discharge port 1011 has an arc-shaped filter screen 20. The bottom of the lower cavity 102 is conical, and an outlet 103 is located in the middle of its bottom.
[0026] The feed pipe 30 passes through the central rotating cylinder 10 and is closed at the bottom. The feed pipe 30 has a notch 31 on its lower side, which faces the discharge port 1011. The discharge pipe 40 is located outside the discharge port 1011.
[0027] The rotating frame 50 may include a collar 51 and multiple first rotating plates 52. The collar 51 is movably sleeved on the outside of the feed pipe 30. The top of the partition 11 is provided with a mounting groove 112, and the collar 51 is movably disposed inside the mounting groove 112. The mounting groove 112 can limit the position of the collar 51. The multiple first rotating plates 52 are circumferentially disposed on the outside of the collar 51, and the outer sides of the first rotating plates 52 are in sliding contact with the outer wall of the feed pipe 30, the top surface of the partition 11, and the inner wall of the upper cavity 101, respectively. The first rotating plates 52 are also in sliding contact with the arc-shaped filter screen 20.
[0028] It should be noted that, in this embodiment, the two adjacent first rotating plates 52, the upper cavity 101, and the feed pipe 30 together constitute the channel 80, and multiple channels 80 are formed within the upper cavity 101. When the two sides of the channel 80 are connected to the notch 31 and the discharge port 1011 respectively, the material in the feed pipe 30 can smoothly pass through the corresponding channel 80 and enter the discharge pipe 40. During this process, the arc-shaped filter screen 20 can fully filter the passing material, and during the rotation of the rotating frame 50, the two adjacent channels 80 can simultaneously undertake the material transport operation.
[0029] The rotating shaft 60 movably penetrates the partition plate 11 and is located inside the sleeve ring 51. The top end of the rotating shaft 60 extends into the feeding pipe 30 and is provided with an accelerating part. The accelerating part can include a plurality of second rotating plates 61 arranged in the circumferential direction. The plurality of second rotating plates 61 are arranged outside the rotating shaft 60 and are in sliding contact with the inner wall of the feeding pipe 30. The top surface of the second rotating plate 61 is in sliding contact with the upper inner wall of the notch 31. When the second rotating plate 61 rotates, it can accelerate the material in the feeding pipe 30 and convey it into the corresponding channel 80, so that the material can quickly pass through the arc-shaped filter screen 20 and enter the discharging pipe 40. The accelerating part helps to improve the conveying efficiency of the material, thereby effectively improving the filtering efficiency and effect of the material.
[0030] The driving assembly 70 is arranged in the mounting groove 112. The driving assembly 70 can include a motor 71 and two driving wheels 72. The two driving wheels 72 are drivingly connected and are respectively connected with the motor 71 and the rotating shaft 60. The bottom of the sleeve ring 51 is provided with a tooth ring 511. An incomplete gear 722 is arranged on one of the driving wheels 72 through a connecting shaft 721. The incomplete gear 722 is in meshing connection with the tooth ring 511. The motor 71 drives the driving wheel 72 connected therewith to rotate, thereby causing the synchronous rotation of the other driving wheel 72. This linkage effect promotes the operation of the plurality of second rotating plates 61 and the crushing knife group 62 of the rotating shaft 60. At the same time, the incomplete gear 722 and the connecting shaft 721 also rotate. In particular, when the incomplete gear 722 is in meshing connection with the tooth ring 511, it can effectively drive the sleeve ring 51 to rotate synchronously. When the incomplete gear 722 is separated from the tooth ring 511, the sleeve ring 51 remains stationary.
[0031] It should be noted that the driving assembly 70 arranged in the embodiment can not only drive the rotating shaft 60 to rotate, but also can realize the intermittent rotation of the rotating frame 50. This mechanism promotes the intermittent rotation of the sleeve ring 51 and the plurality of first rotating plates 52. Such a design ensures that the plurality of channels 80 can sequentially convey the material in turn. In addition, during the rotation of the first rotating plate 52, the surface of the arc-shaped filter screen 20 can be scraped and cleaned, and the material adhered thereto can be removed. When the channel 80 rotates and is in communication with the through hole 111, the material intercepted by the arc-shaped filter screen 20 in the channel 80 and the material scraped by the first rotating plate 52 can smoothly enter the lower cavity 102 through the through hole 111. Then, the crushing knife group 62 quickly intervenes to crush the material in time, thereby completing the efficient operation of the whole process.
[0032] It should be noted that the two drive wheels 72 described in this embodiment can be connected through gear engagement, belt transmission, etc., so as to ensure that the two drive wheels 72 can rotate synchronously.
[0033] Specifically, in the actual filtering operation of the molten silicon micro-powder material, the relevant personnel first start the motor 71, and then pour the material to be filtered into the feeding pipe 30. The material is first accelerated to the corresponding channel 80 through the rotation of the plurality of first rotating plates 52, and then the material is filtered through the arc-shaped filter screen 20, wherein the qualified material smoothly enters the discharging pipe 40, and the unqualified material is intercepted in the corresponding channel 80. With the continuous rotation of the rotating frame 50 in an intermittent manner, the plurality of channels 80 can sequentially undertake the transmission task of the material. In this process, the first rotating plate 52 not only assists the transmission of the material, but also plays a role in scraping and cleaning the surface of the arc-shaped filter screen 20, effectively removing the material residues attached thereto.
[0034] The channels 80 that accumulate unqualified materials will gradually rotate away from the arc-shaped filter screen 20 and can be in communication with the through hole 111. At this time, whether the material intercepted by the arc-shaped filter screen 20 or the material scraped by the first rotating plate 52 can smoothly enter the lower cavity 102 through the through hole 111. Then, the crushing knife group 62 quickly intervenes to timely and efficiently crush the material. Finally, the crushed material can be discharged through the outlet 103.
[0035] In summary, the molten silicon micro-powder processing and filtering device of the embodiment of the present application can effectively transfer the unqualified material accumulated between the adjacent two first rotating plates to the lower cavity for further crushing treatment by controlling the rotation of the rotating frame. At the same time, the rotating action of the first rotating plate can also clean the arc-shaped filter screen, effectively prevent the arc-shaped filter screen from being blocked, ensure the continuity of the filtering operation, and improve the filtering efficiency. In addition, the device can also reduce the workload of material transfer, which plays a positive role in improving the processing quality of the molten silicon micro-powder.
[0036] In the description of the present application, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0037] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.
[0038] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and deformations to the above-described embodiments within the scope of the present application.
Claims
1. A filtration device for processing molten silica micropowder, characterized in that, It includes a central rotating drum (10), a feed pipe (30), a discharge pipe (40), a rotating frame (50), and a rotating shaft (60), wherein, The transfer cylinder (10) is provided with a partition (11) inside, which divides the interior of the transfer cylinder (10) into an upper cavity (101) and a lower cavity (102). A through hole (111) is provided on one side of the partition (11), and the upper cavity (101) and the lower cavity (102) are connected through the through hole (111). A discharge port (1011) is provided on one side of the upper cavity (101), and an arc-shaped filter screen (20) is provided inside the discharge port (1011). The feed pipe (30) passes through the transfer cylinder (10) and is closed at the bottom. The feed pipe (30) has a notch (31) on the lower side, and the notch (31) is set towards the discharge port (1011). The discharge pipe (40) is located outside the discharge port (1011); The rotating frame (50) includes a collar (51) and a plurality of first rotating plates (52), wherein, The collar (51) is movably sleeved on the outside of the feed pipe (30) and is movably mounted on the partition plate (11); Multiple first rotating plates (52) are circumferentially arranged on the outside of the collar (51), and the outer side of the first rotating plates (52) slides in contact with the outer wall of the feed pipe (30), the top surface of the partition (11) and the inner wall of the upper cavity (101), respectively, and the first rotating plates (52) slide in contact with the arc-shaped filter screen (20); The rotating shaft (60) extends through the partition (11) and is located inside the collar (51). The top end of the rotating shaft (60) extends into the feed pipe (30) and is provided with an acceleration component. The bottom end of the rotating shaft (60) extends into the lower cavity (102) and is provided with a crushing blade assembly (62). The partition (11) is provided with a driving assembly (70). The driving assembly (70) is connected to the rotating shaft (60) and the collar (51) respectively.
2. The molten silicon micro powder processing and filtration device according to claim 1, characterized in that, The accelerating component includes a plurality of circumferentially arranged second rotating plates (61), which are disposed on the outside of the rotating shaft (60), and the second rotating plates (61) slide in contact with the inner wall of the feed pipe (30), and the top surface of the second rotating plates (61) slides in contact with the upper inner wall of the notch (31).
3. The molten silicon micro powder processing and filtration device according to claim 1, characterized in that, The top of the partition (11) is provided with a mounting groove (112). The drive assembly (70) is located in the mounting groove (112) and includes a motor (71) and two drive wheels (72). The two drive wheels (72) are connected in a transmission, and the two drive wheels (72) are respectively connected to the motor (71) and the rotating shaft (60). The collar (51) is movably located inside the mounting groove (112), and the bottom of the collar (51) is provided with a toothed ring (511). One of the drive wheels (72) is provided with an incomplete gear (722) through a connecting shaft (721), and the incomplete gear (722) meshes with the toothed ring (511).
4. The molten silicon micro powder processing and filtration device according to claim 1, characterized in that, The partition (11) is arranged in the shape of a frustum, which is narrow at the top and wide at the bottom, and the through hole (111) is located on the lower side of the partition (11).
5. The molten silicon micro powder processing and filtration device according to claim 1, characterized in that, The bottom of the lower cavity (102) is tapered, and an outlet (103) is provided in the middle of its bottom.