Fixing clamp for aluminum veneer machining

Abstract

The utility model discloses a stationary fixture for aluminum veneer processing, which comprises a bottom plate, a controller fixedly mounted on the upper surface of the bottom plate, two electric push rods fixedly mounted on the upper surface of the bottom plate, a first support frame and a second support frame fixedly connected to the upper surface of the bottom plate, and a limiting mechanism arranged at the top end of the second support frame. An aluminum veneer entity is arranged between the first supporting frame and the second supporting frame. By arranging a first servo motor, a second servo motor, a first rotating shaft, a second rotating shaft, a first inserting rod and a second inserting rod, convenient overturning of an aluminum veneer entity is achieved, the problem that a traditional clamp is inconvenient to overturn in the aluminum veneer spraying process is effectively solved, the spraying quality and efficiency are improved, and the labor intensity of workers is reduced. By means of the design, the two faces of the aluminum veneer can be evenly sprayed, the operation complexity in the spraying process is greatly reduced, and therefore the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum veneer processing technical field especially is aluminum veneer processing with fixed clamp. BACKGROUND

[0002] The application of metal plate curtain wall has a history of several decades, among which, aluminum veneer, aluminum-plastic composite board and aluminum honeycomb board are three materials still widely used. As the earliest material, aluminum veneer is mainly composed of panel, reinforcing rib and corner code, etc. The maximum forming size can reach 8000mmx1800mm, and two blind holes are usually set on each side to facilitate subsequent processing.

[0003] Currently, after the completion of aluminum veneer manufacturing, it is usually necessary to perform spraying treatment on the outside to improve its corrosion resistance. In the spraying process, the use of clamps is particularly important.

[0004] Patent No. 202122928440.1 discloses a clamp for aluminum veneer spraying processing, which includes a base, a sliding block and a clamping column. The clamp realizes clamping of the aluminum veneer through a servo motor and a traction rope mechanism. This device effectively solves the problem of uneven spraying that may be caused by traditional clamps during the spraying process of aluminum veneer.

[0005] However, this device has the problem of not being convenient for turning over the aluminum veneer when clamping it, which may affect the uniformity and efficiency of spraying. To solve this problem, the utility model provides a new type of fixed clamp for aluminum veneer processing. UTILITY MODEL CONTENT

[0006] The utility model solves the problem of providing a fixed clamp for aluminum veneer processing. The utility model aims to realize convenient turning over of aluminum veneer during the spraying process, thereby improving the spraying quality and efficiency.

[0007] To solve the above technical problems, the utility model adopts the technical scheme of a fixed clamp for aluminum veneer processing, which includes a bottom plate, a controller fixedly installed on the upper surface of the bottom plate, two electric push rods fixedly installed on the upper surface of the bottom plate, a first support frame and a second support frame fixedly connected to the upper surface of the bottom plate, a limiting mechanism provided at the top end of the second support frame, an aluminum veneer entity provided between the first support frame and the second support frame, a first strip provided on the left side of the aluminum veneer entity, two first insertion rods fixedly connected to one side of the first strip close to the aluminum veneer entity, both of the first insertion rods being inserted into two blind holes on the left side of the aluminum veneer entity, a second strip provided on the right side of the aluminum veneer entity, and two second insertion rods fixedly connected to one side of the second strip close to the aluminum veneer entity, both of the second insertion rods being inserted into two blind holes on the right side of the aluminum veneer entity.

[0008] Preferably, the fixing clamp for aluminum veneer processing, wherein the limiting mechanism comprises a first pivot shaft and a hook, the first pivot shaft is rotatably connected to the inside of the top end of the second support frame, the hook is fixedly connected to the right side of the second support frame, the right end of the first pivot shaft is fixedly connected with a fixed strip plate, the end of the first pivot shaft away from the fixed strip plate is fixedly installed on the right side of the second strip plate, the right side of the fixed strip plate is fixedly installed with a circular ring magnetite, the right side of the circular ring magnetite is adsorbed with an iron round plate, the right side of the iron round plate is fixedly connected with a back handle, the side of the iron round plate close to the second support frame is fixedly connected with a limiting plug rod, the inside of the second support frame is provided with a limiting hole, the limiting plug rod is slidably connected with the inside of the limiting hole and extends to the outside of the second support frame, and the limiting plug rod is slidably connected with the inside of the fixed strip plate.

[0009] Preferably, the fixing clamp for aluminum veneer processing, wherein the upper surface of the first support frame is fixedly connected with a square box, the left side of the square box is fixedly installed with a first servo motor, and the output end of the first servo motor is fixedly installed with a lead screw.

[0010] Preferably, the fixing clamp for aluminum veneer processing, wherein the lead screw is threadedly connected with a sliding plate, the sliding plate is slidably connected with the inner wall of the square box, the left side of the sliding plate is fixedly installed with a second servo motor, the output end of the second servo motor is fixedly installed with a second pivot shaft, the second pivot shaft is rotatably connected with the inside of the sliding plate, and the end of the second pivot shaft away from the second servo motor is fixedly installed on the left side of the first strip plate.

[0011] Preferably, the fixing clamp for aluminum veneer processing, wherein the sliding plate is fixedly connected with a mounting plate, and the side of the mounting plate close to the first strip plate is fixedly installed with an infrared sensor.

[0012] Preferably, the fixing clamp for aluminum veneer processing, wherein the top end of each of the two electric push rods is fixedly installed with a connecting plate, the connecting plates are fixedly connected with a supporting plate, the inside of the supporting plate is rotatably connected with a group of rotating rollers, and the aluminum veneer entity is placed on the group of rotating rollers.

[0013] The utility model has the advantages and beneficial effects that:

[0014] The utility model discloses a first servo motor, second servo motor, first pivot, second pivot, first plug stick and second plug stick are set up, realized the convenient overturning of aluminium veneer entity, effectively solved the inconvenient problem of turning over in the aluminium veneer spraying process of traditional fixture, improved the spraying quality and efficiency, this design not only makes the both sides of aluminium veneer can get even spraying, and greatly reduced the operation complexity in the spraying process, thereby improve work efficiency, simultaneously, through the setting ring magnetite, iron round plate, spacing plug stick and back -shaped handle, make aluminium veneer in the spraying process can be easily fixed and unlock, this design significantly reduces the working strength of operator, improves work efficiency simultaneously, in addition, through setting infrared sensor, realized the accurate perception of aluminium veneer entity position, thereby further improved work efficiency.

[0015] The utility model discloses a electric push rod, connecting plate, backboard and the cooperation of rotating roller, the utility model discloses can easily adjust the height and position of aluminium veneer to adapt to different spraying needs. ACCURACY

[0016] Figure 1 It is the three -dimensional front view structure schematic diagram of the utility model discloses;

[0017] Figure 2 It is the three -dimensional bottom view structure schematic diagram of the utility model discloses;

[0018] Figure 3 It is the connection schematic diagram of backboard and rotating roller of the utility model discloses;

[0019] Figure 4 It is the three -dimensional structure schematic diagram of aluminium veneer entity both sides parts of being clamped of the utility model discloses;

[0020] Figure 5 It is the three -dimensional structure schematic diagram of limiting mechanism of the utility model discloses.

[0021] In the drawing: 1, bottom plate;2, controller;3, electric push rod;4, connecting plate;5, backboard;6, rotating roller;7, first support frame;8, second support frame;9, limiting mechanism;901, first pivot;902, hook;903, fixed strip plate;904, ring magnetite;905, iron round plate;906, spacing plug stick;907, back -shaped handle;10, aluminium veneer entity;11, square box;12, first servo motor;13, screw;14, sliding plate;15, second servo motor;16, second pivot;17, mounting plate;18, infrared sensor;19, first strip plate;20, first plug stick;21, second plug stick;22, second strip plate;23, rubber pad. Specific implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0023] like Figures 1 to 5 As shown, a fixing fixture for processing aluminum single-panel includes a base plate 1, a controller 2 fixedly mounted on the upper surface of the base plate 1, two electric push rods 3 fixedly mounted on the upper surface of the base plate 1, a first support frame 7 and a second support frame 8 fixedly connected to the upper surface of the base plate 1, a limit mechanism 9 provided at the top of the second support frame 8, an aluminum single-panel body 10 disposed between the first support frame 7 and the second support frame 8, two blind holes are opened on the left and right sides of the aluminum single-panel body 10 in a symmetrical state, a first strip plate 19 disposed on the left side of the aluminum single-panel body 10, two first insert rods 20 fixedly connected to the side of the first strip plate 19 near the aluminum single-panel body 10, the two first insert rods 20 being inserted into the two blind holes on the left side of the aluminum single-panel body 10 respectively, a second strip plate 22 disposed on the right side of the aluminum single-panel body 10, two second insert rods 21 fixedly connected to the side of the second strip plate 22 near the aluminum single-panel body 10, the two second insert rods 21 being inserted into the two blind holes on the right side of the aluminum single-panel body 10 respectively.

[0024] The limiting mechanism 9 includes a first rotating shaft 901 and a hook 902. The first rotating shaft 901 is rotatably connected to the inside of the top of the second support frame 8. The hook 902 is fixedly connected to the right side of the second support frame 8. A fixing plate 903 is fixedly connected to the right end of the first rotating shaft 901. The end of the first rotating shaft 901 away from the fixing plate 903 is fixedly installed on the right side of the second plate 22. A circular magnet 904 is fixedly installed on the right side of the fixing plate 903. An iron circular plate 905 is attracted to the right side of the circular magnet 904. A U-shaped handle 907 is fixedly connected to the right side of the iron circular plate 905. A limiting rod 906 is fixedly connected to the side of the iron circular plate 905 near the second support frame 8. A limiting hole is opened inside the second support frame 8. The limiting rod 906 is slidably connected to the inside of the limiting hole and extends to the outside of the second support frame 8. The limiting rod 906 is slidably connected to the inside of the fixing plate 903.

[0025] A square box 11 is fixedly connected to the upper surface of the first support frame 7. A first servo motor 12 is fixedly installed on the left side of the square box 11. A lead screw 13 is fixedly installed at the output end of the first servo motor 12. The lead screw 13 is slidably connected to the inside of the square box 11.

[0026] A slide plate 14 is threaded onto the lead screw 13. The slide plate 14 is slidably connected to the inner wall of the square box 11. A second servo motor 15 is fixedly installed on the left side of the slide plate 14. A second rotating shaft 16 is fixedly installed at the output end of the second servo motor 15. The second rotating shaft 16 is rotatably connected to the inside of the slide plate 14. The end of the second rotating shaft 16 away from the second servo motor 15 is fixedly installed on the left side of the first strip plate 19.

[0027] An mounting plate 17 is fixedly connected to the skateboard 14, and an infrared sensor 18 is fixedly installed on the side of the mounting plate 17 near the first board 19.

[0028] A connecting plate 4 is fixedly installed at the top of each of the two electric push rods 3. A support plate 5 is fixedly connected between the two connecting plates 4. A set of rotating rollers 6 is rotatably connected inside the support plate 5. The aluminum single panel 10 is placed on the set of rotating rollers 6.

[0029] Four rubber pads 23 are fixedly connected to the bottom surface of the base plate 1. The positions of the four rubber pads 23 are distributed at the four corners of the bottom surface of the base plate 1.

[0030] like Figures 1 to 5As shown, in some practical applications, the aluminum panel 10 to be coated is first placed stably on a set of rollers 6 on a pallet 5. Then, two electric push rods 3 are activated via an external control system. The extension and retraction of the electric push rods 3 causes the connecting plate 4, pallet 5, and rollers 6 to rise synchronously, thereby raising the aluminum panel 10 to a suitable working height. Once the aluminum panel 10 reaches the predetermined position, the electric push rods 3 are stopped. Next, the operator pushes the aluminum panel 10 towards the direction of the second panel 22 until the two blind holes on the right side of the aluminum panel 10 are aligned with and inserted into the two second inserts 21. Then, the second servo motor 15 is activated via an external controller, driving the second rotating shaft 16 to rotate, which in turn drives the first panel 19 and the two first inserts 20 to rotate. When the first panel 19 and the first inserts 20 rotate to a position parallel to the aluminum panel 10, the infrared sensor 18 detects this state and sends a signal to the second servo motor 15, causing it to stop rotating. At this point, the first servo motor 12 is activated via an external controller, driving the lead screw 13 to rotate. This causes the slide plate 14 and its components to move to the right until the two first insert rods 20 are inserted into the two blind holes on the left side of the aluminum panel 10, completing the clamping and fixing of the aluminum panel 10. The operation of the first servo motor 12 is then stopped. After the aluminum panel 10 is securely clamped, the operator pulls the loop handle 907 outward, causing the limiting insert rod 906 and the iron circular plate 905 to move outward together, disengaging the limiting insert rod 906 from the limiting hole of the second support frame 8 and suspending it on the hook 902. At this point, the rotation of the first rotating shaft 901 and the fixing strip 903 is no longer restricted. Subsequently, the second servo motor 15 is activated again, and the rotation of the second rotating shaft 16 causes the clamped aluminum panel 10 to be flipped, allowing for spraying treatment on the other side of the aluminum panel 10.

[0031] like Figures 1 to 5 As shown, in some practical applications, before starting the spraying operation, the operator clamps and fixes the aluminum panel 10 onto the fixture according to the steps in Embodiment 1. After ensuring that the aluminum panel 10 is securely clamped, the spraying operation begins. During the spraying process, after one side of the aluminum panel 10 is sprayed, the operator does not need to remove the aluminum panel 10 from the fixture, but directly controls the rotation of the second servo motor 15 to flip the aluminum panel 10. After the flipping operation is completed, the other side of the aluminum panel 10 can be sprayed. This application method not only improves the efficiency of the spraying operation, but also ensures the uniformity of the spraying, avoiding spraying quality problems that may be caused by manually flipping the aluminum panel 10.

[0032] Working principle: When in use, the aluminum single panel 10 is first placed on a set of rotating rollers 6 on the support plate 5. Then, two electric push rods 3 are started by external control. The two electric push rods 3 drive the connecting plate 4, the support plate 5 and the set of rotating rollers 6 to rise, thereby raising the aluminum single panel 10. When it rises to a suitable height, the two electric push rods 3 are stopped. Then, the aluminum panel 10 is pushed towards the second panel 22, causing the two second inserts 21 to be inserted into the two blind holes on the right side of the aluminum panel 10. The second servo motor 15 is then started via an external controller. The second servo motor 15 drives the second shaft 16 to rotate, which in turn drives the first panel 19 and the two first inserts 20 to rotate. When the first panel 19 and the two first inserts 20 rotate to be parallel to the aluminum panel 10, the infrared sensor 18 transmits a signal to the second servo motor 15, and the second servo motor 15 stops rotating. At this point, the first servo motor 12 is started via the external controller. The first servo motor 12 drives the lead screw 13 to rotate, which in turn moves the slide plate 14 to the right, thereby moving the first panel 19 and the two first inserts 20 to the right until the two first inserts 20 are inserted into the two blind holes on the left side of the aluminum panel 10. This completes the process of moving the aluminum panel 10. Once clamped and fixed, the operation of the first servo motor 12 can be stopped. Then, by pulling the U-shaped handle 907 outward, the U-shaped handle 907 drives the limiting rod 906 and the iron round plate 905 to move outward, so that the limiting rod 906 moves out of the limiting hole inside the second support frame 8 and hangs on the hook 902. At this time, the first rotating shaft 901 and the fixing strip 903 are no longer limited. Thus, by starting the second servo motor 15, the second rotating shaft 16, the first strip 19, the first rod 20, the aluminum single panel 10, the second rod 21, the second strip 22, the first rotating shaft 901, and the fixing strip 903 are driven to perform a flipping operation. After one side of the aluminum single panel 10 is sprayed, the above continues to rotate, and then the other side of the aluminum single panel 10 is sprayed. In this way, it is convenient to flip and spray the aluminum single panel 10, which improves the efficiency of work and avoids the phenomenon of uneven spraying. In the above process, the rubber pad 23 serves as an anti-slip material, increasing the stability of the entire device during operation. The controller 2 is used for centralized control of the entire device, making operation more convenient and efficient.

[0033] In the description of this utility model, it should be understood that the terms "upper," "lower," "left," and "right," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on this utility model. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "multiple" means two or more.

[0034] It should be noted that all standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, which will not be described in detail here.

[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A fixing fixture for processing aluminum single panels, characterized in that: The device includes a base plate (1), on which a controller (2) is fixedly installed. Two electric push rods (3) are fixedly installed on the upper surface of the base plate (1). A first support frame (7) and a second support frame (8) are fixedly connected to the upper surface of the base plate (1). A limit mechanism (9) is provided at the top of the second support frame (8). An aluminum single-panel solid (10) is provided between the first support frame (7) and the second support frame (8). A first strip plate (19) is provided on the left side of the aluminum single-panel solid (10). Two first inserts (20) are fixedly connected to the side of the first plate (19) near the aluminum single panel body (10). The two first inserts (20) are inserted into the two blind holes on the left side of the aluminum single panel body (10). A second plate (22) is provided on the right side of the aluminum single panel body (10). Two second inserts (21) are fixedly connected to the side of the second plate (22) near the aluminum single panel body (10). The two second inserts (21) are inserted into the two blind holes on the right side of the aluminum single panel body (10).

2. The fixing fixture for aluminum single-panel processing according to claim 1, characterized in that: The limiting mechanism (9) includes a first rotating shaft (901) and a hook (902). The first rotating shaft (901) is rotatably connected to the inside of the top of the second support frame (8). The hook (902) is fixedly connected to the right side of the second support frame (8). A fixing plate (903) is fixedly connected to the right end of the first rotating shaft (901). The end of the first rotating shaft (901) away from the fixing plate (903) is fixedly installed on the right side of the second plate (22). A circular magnet (904) is fixedly installed on the right side of the fixing plate (903). The right side of the circular magnet (904) is attached to an iron circular plate (905). The right side of the iron circular plate (905) is fixedly connected to a U-shaped handle (907). The side of the iron circular plate (905) near the second support frame (8) is fixedly connected to a limiting rod (906). The second support frame (8) has a limiting hole inside. The limiting rod (906) is slidably connected to the inside of the limiting hole and extends to the outside of the second support frame (8). The limiting rod (906) is slidably connected to the inside of the fixing strip (903).

3. The fixing fixture for aluminum single-panel processing according to claim 1, characterized in that: A square box (11) is fixedly connected to the upper surface of the first support frame (7). A first servo motor (12) is fixedly installed on the left side of the square box (11). A lead screw (13) is fixedly installed at the output end of the first servo motor (12). The lead screw (13) is slidably connected to the inside of the square box (11).

4. A fixing fixture for processing aluminum single panels according to claim 3, characterized in that: A slide plate (14) is threaded onto the lead screw (13). The slide plate (14) is slidably connected to the inner wall of the square box (11). A second servo motor (15) is fixedly installed on the left side of the slide plate (14). A second rotating shaft (16) is fixedly installed at the output end of the second servo motor (15). The second rotating shaft (16) is rotatably connected to the inside of the slide plate (14). The end of the second rotating shaft (16) away from the second servo motor (15) is fixedly installed on the left side of the first plate (19).

5. A fixing fixture for processing aluminum single panels according to claim 4, characterized in that: An mounting plate (17) is fixedly connected to the slide plate (14), and an infrared sensor (18) is fixedly installed on the side of the mounting plate (17) near the first plate (19).

6. The fixing fixture for aluminum single-panel processing according to claim 1, characterized in that: A connecting plate (4) is fixedly installed at the top of each of the two electric push rods (3), and a support plate (5) is fixedly connected between the two connecting plates (4). A set of rotating rollers (6) is rotatably connected inside the support plate (5), and the aluminum single plate entity (10) is placed on the set of rotating rollers (6).

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