Rubber coating device for rope belt processing
By designing a rope processing device with a storage bin and cooling components, the problems of low efficiency and unstable quality in the rope coating process were solved, achieving efficient and stable rope coating.
Patent Information
- Application Number
- CN202423128440.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-18
AI Technical Summary
The existing process of coating ropes and straps is inefficient and the quality of the ropes and straps is unstable. In particular, during mass production, the material on the surface of the ropes and straps is prone to falling off.
A rubber coating device for rope and belt processing was designed, comprising a storage box, a connecting pipe and a cooling component. The device prevents excessive material adhesion by having molten material come into contact with the rope and belt and cooling it in the connecting pipe. The cooling component separates the low-temperature water flow to prevent high-speed water flow from impacting the surface of the rope and belt, thus achieving one-time forming of the rope and belt.
It improves the efficiency of rope and belt processing, ensures the consistency of rope and belt quality, reduces working time, and prevents material from falling off the surface of the rope and belt.
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Figure CN223655358U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rope belt rubber coating production equipment technical field, concretely relates to a kind of rubber coating devices for rope belt processing. BACKGROUND
[0002] Rope belt is also called horse riding belt, and its weaving method is to weave by crossing multiple warp yarns. Its structure is only composed of single warp yarns. Rope belt is used in many places in life, and its function is very wide, which can be used for shoelaces, household ropes, student card belts and so on. Rope belt is divided into many types, such as round rope, flat belt and sub-belt. Each type of rope belt has different functions and shapes.
[0003] The existing technology has the following problems: the staff needs to process the rope belt multiple times to complete the rubber coating of the rope belt. When processing a large number of rope belts, the required working time is greatly increased, which leads to low work efficiency. When the rope belt is cooled, the rope belt is directly contacted with high-speed low-temperature water flow. In the cooling process, the high-speed water flow impacts on the surface of the rope belt, which causes the solidified material on the surface of the rope belt to fall off, thereby affecting the quality of the rope belt. UTILITY MODEL CONTENT
[0004] To solve the above technical problems, a rubber coating device for rope belt processing is provided, which solves the problems of low work efficiency and affects the quality of the rope belt.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A rubber coating device for rope belt processing includes two support plates, a fixed shaft is fixedly installed on each side of the two support plates, a support shaft is arranged between the two support plates corresponding to the fixed shaft, the support shaft is rotatably connected with the two support plates, a storage tank is arranged between the two support plates corresponding to the support shaft, a feeding groove is formed through the side of the storage tank close to the support shaft, a first connecting pipe is fixedly installed on the other side of the storage tank corresponding to the feeding groove, the first connecting pipe is communicated with the storage tank, a cooling assembly is arranged at the end of the first connecting pipe away from the storage tank, a discharge pipe is arranged in the cooling assembly, one end of the discharge pipe is communicated with the first connecting pipe, the other end of the discharge pipe is communicated with a cutting assembly, and a collecting tank is arranged below the cutting assembly.
[0007] Preferably, a rotating shaft is arranged between the two fixed shafts, a plurality of sliding grooves are formed on each side of the fixed shaft and the rotating shaft, the plurality of sliding grooves are circumferentially distributed around the center line of the rotating shaft, a sleeve is arranged on the outer surface of the fixed shaft, a sliding plate is fixedly installed on the inner wall of the sleeve corresponding to the sliding groove, a fixed groove is formed through the outer surface of the fixed shaft corresponding to the sleeve, and a fixed rod is arranged in the fixed groove.
[0008] Preferably, the cooling assembly comprises a discharge pipe, the outer surface of the discharge pipe is fixedly installed with a sleeve, the inside of the sleeve corresponding to the discharge pipe is provided with a cooling chamber, the outer surface of the discharge pipe is sleeved with a rotating pipe corresponding to the cooling chamber, the outer surface of the rotating pipe is fixedly installed with screw blades corresponding to the cooling chamber, the outer surface of the sleeve away from the storage tank is fixedly installed with a water inlet pipe, and the outer surface of the sleeve away from the water inlet pipe is fixedly installed with a water outlet pipe.
[0009] Preferably, the cutting assembly comprises a fixed plate main plate, the main plate is fixedly connected with two support plates, the inside of the main plate is provided with a moving groove, the inside of the moving groove is rotatably installed with two lead screws, the inside of the moving groove is provided with a moving plate, the moving plate is threadedly connected with the two lead screws, the bottom surface of the moving plate is fixedly installed with a cutting tool, the two sides of the inside wall of the moving groove corresponding to the cutting tool are fixedly installed with bearing plates, the side surface of the main plate corresponding to the discharge pipe is fixedly installed with a second connecting pipe, and the other side of the main plate corresponding to the second connecting pipe is communicated with a discharging pipe.
[0010] Preferably, the two support plates are fixedly installed with two support rods corresponding to the sleeve on the side close to each other, and the other end of the support rod is fixedly connected with the sleeve.
[0011] Preferably, the bottom surface of the collecting box is fixedly installed with a plurality of casters, the plurality of casters are symmetrically distributed about the center line of the collecting box, and the side of the collecting box away from the cutting assembly is fixedly installed with a handle.
[0012] Compared with the prior art, the utility model discloses a storage tank, a connecting pipe and a cooling assembly are arranged, the rope passes through the feeding groove and the connecting pipe and enters the cooling assembly, the material in the molten state of the storage tank contacts the rope, and the material in the molten state simultaneously enters the connecting pipe along with the rope, the connecting pipe limits the material on the surface of the rope, prevents too much material from adhering to the rope, the cooling assembly simultaneously cools the rope and the material, so that the rope is formed once, and then the processing of the rope is completed, when a large number of ropes are processed, the required working time is greatly reduced, and then the working efficiency is improved, and the cooling assembly separates the material and the low-temperature water flow, prevents the high-speed water flow from directly impacting the surface of the rope, and then ensures the surface of the rubber-coated rope, so that the quality of the rope remains consistent. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0014] Figure 2 It is an internal structure schematic view of the utility model;
[0015] Figure 3The exploded view of the fixed shaft and the rotating shaft in the utility model;
[0016] Figure 4 The internal structure schematic view of the cooling assembly in the utility model;
[0017] Figure 5 The internal structure schematic view of the cutting assembly in the utility model;
[0018] Figure 6 The internal structure schematic view of the collecting box in the utility model.
[0019] The reference signs in the drawing are: 1, support plate; 2, fixed shaft; 3, support shaft; 4, storage box; 5, feeding groove; 6, first connecting pipe; 7, cooling assembly; 8, cutting assembly; 9, collecting box; 10, rotating shaft; 11, sliding groove; 12, sleeve; 13, sliding plate; 14, fixed groove; 15, fixed rod; 16, discharge pipe; 17, sleeve pipe; 18, cooling chamber; 19, rotating pipe; 20, threaded blade; 21, water inlet pipe; 22, water outlet pipe; 23, main plate; 24, moving groove; 25, screw rod; 26, moving plate; 27, cutting tool; 28, bearing plate; 29, second connecting pipe; 30, blanking pipe; 31, support rod; 32, castor; 33, handle. DETAILED DESCRIPTION
[0020] The following description is used to disclose the utility model so that those skilled in the art can realize the utility model. The preferred embodiments in the following description are only as examples, and other obvious modifications can be thought of by those skilled in the art.
[0021] REFERENCE Figures 1-6As shown, a kind of rubber-coated device for rope processing, including two support plates 1, the side of two support plates 1 close to each other is fixedly installed with fixed shaft 2, fixed shaft 2 is connected with power source, fixed shaft 2 corresponding two support plates 1 between support shaft 3 is equipped, support shaft 3 is rotatably connected with two support plates 1, support shaft 3 is reversed to the rope while supporting the rope, prevent rope from appearing accumulation, support shaft 3 corresponding two support plates 1 between storage tank 4 is equipped, staff places the material in molten state in storage tank 4, storage tank 4 close to the side of support shaft 3 is penetrated and is equipped with feed slot 5, feed slot 5 corresponding storage tank 4 other side is fixedly installed with first connecting pipe 6, first connecting pipe 6 is communicated with storage tank 4, the end of first connecting pipe 6 away from storage tank 4 is equipped with cooling assembly 7, the inside of cooling assembly 7 is equipped with discharge pipe 16, one end of discharge pipe 16 is communicated with first connecting pipe 6, the other end of discharge pipe 16 is communicated with cutting assembly 8, cutting assembly 8 below is equipped with collection tank 9, rope passes through feed slot 5 in first connecting pipe 6 and enters cooling assembly 7, material is wrapped rope, cooling assembly 7 is cooled to the rope, so that material is closely attached to the rope, the rope of processing completion enters cutting assembly 8, cutting assembly 8 is cut to the rope, and the cut rope is collected in collection tank 9 by staff.
[0022] As Figure 3 As shown, two fixed shafts 2 are provided with rotating shaft 10, and the side of fixed shaft 2 close to rotating shaft 10 is provided with a plurality of sliding grooves 11, a plurality of sliding grooves 11 are distributed around the center line of rotating shaft 10, the outer surface of fixed shaft 2 is provided with sleeve 12, the inner wall of sleeve 12 corresponding to sliding groove 11 is fixedly installed with sliding plate 13, the outer surface of fixed shaft 2 corresponding to sleeve 12 is penetrated and is equipped with fixed slot 14, the inside of fixed slot 14 is equipped with fixed rod 15, when replacing rotating shaft 10 with rope, staff removes fixed rod 15, and pushes sleeve 12 so that rotating shaft 10 is separated from the state of being stuck, staff replaces rotating shaft 10, pushes sleeve 12 so that sliding plate 13 on sleeve 12 enters sliding groove 11 on rotating shaft 10, and fixed rod 15 is placed in fixed slot 14, so that rotating shaft 10 is fixed on fixed shaft 2.
[0023] As Figure 4As shown, the cooling assembly 7 comprises a discharge pipe 16, the outer surface of the discharge pipe 16 is fixedly installed with a sleeve 17, the inside of the sleeve 17 corresponding to the discharge pipe 16 is provided with a cooling chamber 18, the outer surface of the discharge pipe 16 is sleeved with a rotating pipe 19 corresponding to the cooling chamber 18, the outside of the sleeve 17 corresponding to the rotating pipe 19 is provided with a brushless motor, the brushless motor drives the rotating pipe 19 to rotate, the outer surface of the rotating pipe 19 is fixedly installed with a threaded blade 20 corresponding to the cooling chamber 18, the outer surface of the sleeve 12 away from the storage tank is fixedly installed with a water inlet pipe 21, the end of the sleeve 12 away from the water inlet pipe 21 is fixedly installed with a water outlet pipe 22, the low-temperature water flow enters the cooling chamber 18 through the water inlet pipe 21, and at the same time the rotating pipe 19 drives the threaded blade 20 to rotate, so that the water flow on the threaded blade 20 moves to the water outlet pipe 22, and the cooled water flow leaves the water outlet pipe 22 at high speed through the water outlet pipe 22.
[0024] As shown in the figure, Figure 5 The cutting assembly 8 comprises a fixed plate main plate 23, the main plate 23 is fixedly connected with the two support plates 1, the inside of the main plate 23 is provided with a moving groove 24, the inside of the moving groove 24 is rotatably installed with two lead screws 25, the inside of the moving groove 24 is provided with a moving plate 26, the moving plate 26 is threadedly connected with the two lead screws 25, the bottom surface of the moving plate 26 is fixedly installed with a cutting tool 27, the two sides of the inside wall of the moving groove 24 corresponding to the cutting tool 27 is fixedly installed with a bearing plate 28, the side of the main plate 23 corresponding to the discharge pipe 16 is fixedly installed with a second connecting pipe 29, the other side of the main plate 23 corresponding to the second connecting pipe 29 is communicated with a discharging pipe 30, the cooled rope belt enters the moving groove 24 through the second connecting pipe 29, the lead screw 25 drives the cutting tool 27 on the moving plate 26 to move downward by rotating, the cutting tool 27 cooperates with the bearing plate 28 to cut the rope belt, and the cut rope belt leaves the cutting assembly 8 through the discharging pipe 30 and enters the collecting box.
[0025] As shown in the figure, Figures 1-2 The other end of the support rod 31 is fixedly connected with the sleeve 17, the support rod 31 supports the cooling assembly 7, improves the stability and firmness of the sleeve 17 during processing, and prevents deformation or damage due to uneven stress or external impact.
[0026] As shown in the figure, Figure 6 The bottom surface of the collecting box 9 is fixedly installed with a plurality of casters 32, the plurality of casters 32 are symmetrically distributed about the center line of the collecting box 9, the side of the collecting box 9 away from the cutting assembly 8 is fixedly installed with a handle 33, and the staff can replace the collecting box 9 through the handle 33.
[0027] Working principle: the rope on the rotating shaft 10 passes through the supporting shaft 3 into the feeding groove 5, the rope passes through the feeding groove 5 into the cooling assembly 7 through the first connecting pipe 6, the material adheres to the inside and surface of the rope, the low-temperature water flow enters the cooling chamber 18 through the water inlet pipe 21, at the same time, the rotating pipe 19 drives the screw blade 20 to rotate, so that the water flow on the screw blade 20 moves to the water outlet pipe 22, so that the cooled water flow leaves the water outlet pipe 22 at high speed through the water outlet pipe 22, and then the material on the rope is cooled, the cooled rope passes through the second connecting pipe 29 into the moving groove 24, the lead screw 25 drives the moving plate 26 to move downward through rotation, the cutting tool 27 on the moving plate 26 cooperates with the bearing plate 28, so that the cutting tool 27 cuts the rope, the cut rope leaves the cutting assembly 8 through the discharging pipe 30 and enters the collecting box, when the collecting box is full of the rope, the worker can replace the collecting box 9 through the handle 33.
[0028] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by the person skilled in the art that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only the principles of the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed for protection. The protection scope required by the utility model is defined by the appended claims and their equivalents.
Claims
1. A rubber coating device for rope processing, comprising two support plates (1), characterized in that: Both said support plate (1) one side close to each other are fixedly installed with fixed shaft (2), the fixed shaft (2) between the corresponding two support plates (1) are equipped with support shaft (3), the support shaft (3) with two support plates (1) are all rotatably connected, the support shaft (3) between the corresponding two support plates (1) are equipped with storage tank (4), the storage tank (4) close to the side of support shaft (3) is penetrated and is equipped with feed slot (5), the feed slot (5) corresponding storage tank (4) other side is fixedly installed with first connecting pipe (6), the first connecting pipe (6) is communicated with storage tank (4), the first connecting pipe (6) is away from the one end of storage tank (4) and is equipped with cooling assembly (7), the inside of cooling assembly (7) is equipped with discharge pipe (16), the one end of discharge pipe (16) is communicated with first connecting pipe (6), the other end of discharge pipe (16) is communicated cutting assembly (8), the lower of cutting assembly (8) is equipped with collection tank (9).
2. A device for coating a rope as claimed in claim 1, characterized in that: Both said fixed shaft (2) between are equipped with rotating shaft (10), the fixed shaft (2) with rotating shaft (10) one side close to each other are all opened with several slide grooves (11), several said slide grooves (11) are circumferentially distributed around the center line of rotating shaft (10), the outer surface of fixed shaft (2) is equipped with sleeve (12), the inner wall of slide groove (11) corresponding sleeve (12) is fixedly installed with sliding plate (13), the outer surface of sleeve (12) corresponding fixed shaft (2) is penetrated and is equipped with fixed slot (14), the inside of fixed slot (14) is equipped with fixed rod (15), the outer surface of sleeve (12) is fixedly installed with water inlet pipe (21) away from storage tank, the outer surface of sleeve (12) is fixedly installed with water outlet pipe (22) away from water inlet pipe (21).
3. The rubber coating apparatus for rope processing according to claim 1, characterized by: Said cooling assembly (7) includes discharge pipe (16), the outer surface of discharge pipe (16) is fixedly installed sleeve (17), the inside of discharge pipe (16) corresponding sleeve (17) is opened with cooling chamber (18), the outer surface of discharge pipe (16) is equipped with rotating pipe (19) corresponding cooling chamber (18), the outer surface of rotating pipe (19) is fixedly installed with cooling chamber (18) corresponding screw blade (20).
4. The rubber coating apparatus for rope processing according to claim 1, characterized by: Said cutting assembly (8) includes fixed plate mainboard (23), the mainboard (23) with two support plates (1) are all fixedly connected, the inside of mainboard (23) is opened with moving slot (24), the inner wall of moving slot (24) is rotatably installed with two lead screws (25), the inside of moving slot (24) is equipped with moving plate (26), the moving plate (26) with two lead screws (25) are all threadedly connected, the bottom surface of moving plate (26) is fixedly installed with cutting tool (27), the both sides of moving slot (24) corresponding cutting tool (27) inner wall are all fixedly installed with bearing plate (28), the side of mainboard (23) corresponding discharge pipe (16) is fixedly installed with second connecting pipe (29), the other side of mainboard (23) corresponding second connecting pipe (29) is communicated with discharge pipe (30).
5. The device as claimed in claim 3, wherein: Two sides of the two support plates (1) close to each other are fixedly provided with two support rods (31) corresponding to the sleeve (17), and the other end of the support rod (31) is fixedly connected with the sleeve (17).
6. The device as claimed in claim 1, wherein: The bottom surface of the collecting box (9) is fixedly provided with a plurality of casters (32), the plurality of casters (32) are symmetrically distributed about the center line of the collecting box (9), and the side, away from the cutting assembly (8), of the collecting box (9) is fixedly provided with a handle (33).