Off-line detection device

By combining an image measuring instrument and a propulsion structure, defective cartons are automatically detected and rejected, solving the problems of low efficiency and omissions in carton inspection and improving inspection efficiency and success rate.

CN223655533UActive Publication Date: 2025-12-12HUANGGANG RUIAN PAPER PACKAGING CO LTD
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Patent Information

Application Number
CN202422887424.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-12-12
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

During the cardboard box inspection process, manual inspection of defective products is inefficient and prone to omissions, resulting in defective products entering qualified cardboard boxes and affecting product quality.

Method used

Using an image measuring instrument and a pusher structure in conjunction with a control panel, defective cartons are automatically detected and rejected. The image measuring instrument detects the quality of the cartons, and the pusher structure transfers the defective cartons to another conveyor belt for recycling.

Benefits of technology

It has achieved automated detection and rejection of defective cartons, improving the success rate and efficiency of detection and avoiding omissions in manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an off-line detection device which comprises a first conveyor belt and a second conveyor belt perpendicular to the center of the outer side of the first conveyor belt, a connecting part is installed on the outer side of the first conveyor belt, a propelling structure extending to the surface of the first conveyor belt is installed on the outer side of the connecting part, and the propelling structure is perpendicular to the second conveyor belt. The pushing structure is provided with a connecting part, the outer side of the connecting part is provided with an image measuring instrument for detecting the cartons, and the outer side of the connecting part is provided with a control panel which is electrically connected with the image measuring instrument and the pushing structure and enables the image measuring instrument and the pushing structure to be in linkage fit with each other. And the pushing structure can transfer the detected defective cartons to the other conveying belt to be recycled, the process is automatic, manual operation is replaced, and the detection success rate and the rejection efficiency of the defective cartons are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to carton detection technical field, specifically relate to a kind of offline detection device. BACKGROUND

[0002] In the detection process of carton, staff needs to remove defective product in carton, so that defective product carton is separated from production line, recycled, for subsequent reprocessing use, and qualified carton is separately conveyed to next production line for packaging, delivery etc., the detection of existing defective product carton offline operation is manually, and detection efficiency is lower, under long time work, staff is prone to attention decline and lead to defective product carton flow into qualified carton, affect the overall quality of sold carton. CONTENT OF UTILITY MODEL

[0003] Based on the above description, the utility model provides an offline detection device to solve the problem that defective product carton is removed by manual mode in carton production line, and the efficiency is low, and defective product carton is prone to flow into qualified carton due to omission.

[0004] The technical scheme that the utility model solves above-mentioned technical problem is as follows: an offline detection device, including first conveyor belt and the second conveyor belt perpendicular to the outside central of first conveyor belt, the outside of first conveyor belt is installed with connecting portion, the outside of connecting portion is installed with the push structure extending to the surface of first conveyor belt, the push structure is perpendicular to the second conveyor belt, the outside of connecting portion is installed with the image measuring instrument for detecting carton, the outside of connecting portion is installed with the control panel electrically connected image measuring instrument and push structure and makes it linkage cooperation.

[0005] On the basis of the above technical scheme, the utility model can also be improved as follows.

[0006] Further, the connecting portion includes mounting plate group, slot and cross bar, the mounting plate group is fixedly connected at the central of the side of first conveyor belt away from the second conveyor belt, the slot is opened at the side of mounting plate group close to the second conveyor belt, and penetrates mounting plate group.

[0007] Further, the cross bar is fixedly connected at the side of connecting portion close to first conveyor belt, and the cross bar extends towards the second conveyor belt.

[0008] Further, the image measuring instrument is installed at the central of the outside of cross bar.

[0009] Further, the push structure includes air cylinder and push plate, the air cylinder is fixedly connected at the surface of mounting plate group, and the output end of air cylinder penetrates slot and extends to the surface of first conveyor belt.

[0010] Furthermore, the push plate is fixedly connected to the output end of the cylinder and fits against the surface of the first conveyor belt. The side of the push plate that fits against the first conveyor belt is provided with an arc-shaped blade angle facing the second conveyor belt.

[0011] Furthermore, the control panel is fixedly connected to the surface of the mounting plate assembly, and the control panel is electrically connected to the image measuring instrument and the cylinder.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0013] This invention utilizes a push-forward structure, along with a control panel and an image measuring instrument. The image measuring instrument can detect defective cartons on the production line, while the push-forward structure can transfer the detected defective cartons to another conveyor belt for recycling. The process is automated, replacing manual operation and increasing the success rate of defective carton detection and rejection efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an offline detection device provided in an embodiment of the present invention;

[0015] Figure 2 This is a schematic diagram showing the connection relationship between the connecting part and the propulsion structure in an embodiment of this utility model;

[0016] Figure 3 for Figure 2 A structural diagram from another perspective;

[0017] The attached diagram lists the components represented by each number as follows:

[0018] 1. First conveyor belt; 2. Second conveyor belt; 3. Connecting part; 31. Mounting plate assembly; 32. Groove; 33. Crossbar; 4. Pushing structure; 41. Cylinder; 42. Push plate; 5. Control panel; 6. Image measuring instrument. Detailed Implementation

[0019] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the specification of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of this application.

[0021] Please see Figures 1-3 The present invention provides an offline inspection device, comprising a first conveyor belt 1 and a second conveyor belt 2 perpendicular to the center of the outer side of the first conveyor belt 1. A connecting part 3 is installed on the outer side of the first conveyor belt 1, and a pushing structure 4 extending to the surface of the first conveyor belt 1 is installed on the outer side of the connecting part 3. The pushing structure 4 is perpendicular to the second conveyor belt 2. An image measuring instrument 6 for inspecting cartons is installed on the outer side of the connecting part 3, and a control panel 5 that electrically connects the image measuring instrument 6 and the pushing structure 4 and enables them to work together is installed on the outer side of the connecting part 3.

[0022] Please see Figure 1 The connecting part 3 includes a mounting plate assembly 31, a slot 32, and a crossbar 33. The mounting plate assembly 31 is fixedly connected to the center of the first conveyor belt 1 on the side away from the second conveyor belt 2. The slot 32 is opened on the side of the mounting plate assembly 31 near the second conveyor belt 2 and extends through the mounting plate assembly 31. The slot 32 provides a channel for the movement of the cylinder 41, allowing the cylinder 41 to push and pull towards one end of the second conveyor belt 2. The crossbar 33 is fixedly connected to the connecting part 3 on the side near the first conveyor belt 1 and extends towards the second conveyor belt 2. 3. The image measuring instrument 6 is installed, and the position of the crossbar 33 can set the image measuring instrument 6 at the end of the second conveyor belt 2 close to the first conveyor belt 1. Due to the influence of the position of the crossbar 33 and the mounting plate group 31, the positions of the pushing structure 4 and the image measuring instrument 6 correspond to the end of the second conveyor belt 2 close to the first conveyor belt 1. After the image measuring instrument 6 is working, the pushing structure 4 can directly remove the defective carton and transfer it to the second conveyor belt 2 to form a separation, which facilitates the linkage between the pushing structure 4, the image measuring instrument 6 and the second conveyor belt 2.

[0023] Please see Figure 2 The image measuring instrument 6 is installed in the center outside the crossbar 33. The image measuring instrument 6 is a model SP-S202 image measuring instrument 6. The image measuring instrument 6 can instantly obtain the size of the target to be measured through software module calculation based on spatial geometry and generate graphics on the screen. This allows for intuitive identification of possible deviations in the measurement results. By comparing the measured size with the size of the standard carton, the detection and rejection of defective cartons can be completed.

[0024] Please see Figure 2The propulsion structure 4 includes a cylinder 41 and a pusher plate 42. The cylinder 41 is fixedly connected to the surface of the mounting plate assembly 31. The output end of the cylinder 41 passes through the slot 32 and extends to the surface of the first conveyor belt 1. The cylinder 41 is a dual-shaft cylinder of model TN32*80-S. The pusher plate 42 is fixedly connected to the output end of the cylinder 41 and fits against the surface of the first conveyor belt 1. The side of the pusher plate 42 that fits against the first conveyor belt 1 is provided with an arc-shaped blade angle facing the second conveyor belt 2. The shape of the pusher plate 42 is designed to apply the pushing force to the defective cartons, so that the cartons can be transferred to the surface of the second conveyor belt 2 to form separation, thus ensuring the rejection efficiency of defective cartons.

[0025] Please see Figure 2 The control panel 5 is fixedly connected to the surface of the mounting plate assembly 31. The control panel 5 is electrically connected to the image measuring instrument 6 and the cylinder 41. After the image measuring instrument 6 detects the defective products on the first conveyor belt 1, it starts the cylinder 41 synchronously through the control panel 5. The cylinder 41 moves the defective carton from the first conveyor belt 1 to the second conveyor belt 2 through the push plate 42, thus completing the removal of the defective carton from the production line.

[0026] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” or “having,” etc., specify the presence of the stated feature, whole, step, operation, component, part, or combination thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof.

[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An offline detection device, comprising a first conveyor belt (1) and a second conveyor belt (2) perpendicular to the center of the outer side of the first conveyor belt (1), characterized in that: A connecting part (3) is installed on the outer side of the first conveyor belt (1). A pushing structure (4) extending to the surface of the first conveyor belt (1) is installed on the outer side of the connecting part (3). The pushing structure (4) is perpendicular to the second conveyor belt (2). An image measuring instrument (6) for detecting cartons is installed on the outer side of the connecting part (3). A control panel (5) electrically connects the image measuring instrument (6) and the pushing structure (4) and makes them work together.

2. The offline detection device according to claim 1, characterized in that: The connecting part (3) includes a mounting plate assembly (31), a slot (32) and a crossbar (33). The mounting plate assembly (31) is fixedly connected to the center of the first conveyor belt (1) away from the second conveyor belt (2). The slot (32) is opened on the side of the mounting plate assembly (31) close to the second conveyor belt (2) and passes through the mounting plate assembly (31).

3. The offline detection device according to claim 2, characterized in that: The crossbar (33) is fixedly connected to the side of the connecting part (3) near the first conveyor belt (1), and the crossbar (33) extends toward the second conveyor belt (2).

4. The offline detection device according to claim 2, characterized in that: The image measuring instrument (6) is installed in the center outside the crossbar (33).

5. The offline detection device according to claim 2, characterized in that: The propulsion structure (4) includes a cylinder (41) and a push plate (42). The cylinder (41) is fixedly connected to the surface of the mounting plate assembly (31). The output end of the cylinder (41) passes through the slot (32) and extends to the surface of the first conveyor belt (1).

6. The offline detection device according to claim 5, characterized in that: The push plate (42) is fixedly connected to the output end of the cylinder (41) and fits against the surface of the first conveyor belt (1). The side of the push plate (42) that fits against the first conveyor belt (1) is provided with an arc-shaped blade angle facing the second conveyor belt (2).

7. The offline detection device according to claim 5, characterized in that: The control panel (5) is fixedly connected to the surface of the mounting plate assembly (31), and the control panel (5) is electrically connected to the image measuring instrument (6) and the cylinder (41).