Detection device adaptive to test dies of bottle cap dies of different bottle types
By using a conveyor belt and inner roller structure of the limiting frame in the bottle cap detection device, the problem of insufficient stability of bottle caps during the detection process is solved, achieving efficient and accurate detection results and improving production quality and adaptability.
Patent Information
- Application Number
- CN202520240273.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing bottle cap mold testing devices have difficulty maintaining the stability of bottle caps during the feeding process, which causes bottle caps to easily shift or tilt during testing, affecting the accuracy and efficiency of the test results.
The design incorporates a conveyor belt and a limiting frame within the frame, combined with a cylinder and roller structure. The bottle caps are conveyed via the conveyor belt, and the rollers inside the limiting frame reduce frictional resistance, ensuring the stability of the bottle caps during the inspection process.
It improves the accuracy and efficiency of bottle cap inspection, reduces the false judgment rate, provides reliable data support, enhances the production quality and adaptability of bottle caps, and reduces inspection time and cost.
Smart Images

Figure CN223655536U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bottle cap production technical field especially relates to a detection device of adapting to different bottle type bottle cap mould test mould. BACKGROUND
[0002] In the bottle cap production industry, the detection of bottle cap mould test mould is a crucial link. As a key step to ensure the quality and adaptability of bottle caps, the accuracy of its detection results has a decisive influence on the subsequent production efficiency and product quality. Especially in the development of new bottle cap moulds or the adjustment of existing moulds, test mould detection is needed to verify the precision and applicability of the moulds to ensure that the produced bottle caps can meet the packaging requirements of different bottle types.
[0003] However, in the existing bottle cap mould test mould detection process, the detection equipment gradually exposes a series of obvious limitations and technical problems when carrying out the feeding operation of bottle caps. Specifically, the existing detection equipment often fails to fully consider the stability problem of different specifications of bottle caps in design. When feeding, due to the different shapes, sizes and materials of bottle caps.
[0004] The existing feeding mode is difficult to effectively maintain the stable state of bottle caps, resulting in displacement or tilting of bottle caps during the detection process, which directly affects the detection results of bottle caps. On the one hand, the displaced or tilted bottle caps may cause the detection probe to fail to accurately align with the key parts of the bottle caps, thereby affecting the accuracy of the detection data; on the other hand, unstable bottle caps may also increase the misjudgment rate in the detection process, reducing the detection efficiency. More seriously, these problems not only significantly increase the detection time and cost, but also may bring potential risks to the debugging and optimization of bottle cap moulds, affecting the smooth progress of the entire production process. Therefore, in view of the many deficiencies in the prior art, we urgently need an innovative detection device that adapts to different bottle type bottle cap mould test moulds to solve these problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a detection device that adapts to different bottle type bottle cap mould test moulds, solving the problem that the feeding mode in the prior art is difficult to effectively maintain the stable state of bottle caps, resulting in displacement or tilting of bottle caps during the detection process, which directly affects the detection results of bottle caps, and the displaced or tilted bottle caps may cause the detection probe to fail to accurately align with the key parts of the bottle caps, thereby affecting the accuracy of the detection data.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] The utility model discloses a detection device of mould test of different bottle type bottle cap cover, including frame, the top fixed connection of frame has the top frame, and the inside installation of top frame has image recognition equipment, both sides of the inside of frame are rotatably connected with conveying roller, and one end of one of two conveying rollers is rotatably connected with the drive motor output shaft through the side wall of frame, wherein the conveying belt is connected between the two conveying rollers, and the top of conveying belt is equipped with the limiting frame on both sides, and the outer wall both sides of frame are fixedly connected with the air cylinder through bolt, and the output shaft of two air cylinders is rotatably connected with the inside of two limiting frames respectively, and the inside of two limiting frames is rotatably connected with a plurality of gyro wheel.
[0008] Preferably, one side of the frame is fixedly connected with a bearing frame, and the inlet of the bearing frame is connected with the outlet of the conveying belt.
[0009] Preferably, one end of the two conveying rollers is rotatably connected between the inner wall of the frame through the shaft, and the other end of the two conveying rollers is rotatably connected through the bearing sleeve penetrating the side wall of the frame.
[0010] Preferably, one side of the top frame is fixedly connected with a support plate, and the bottom of the support plate is fixedly connected with a plurality of combing rods.
[0011] Preferably, one side of the frame is fixedly connected with a side plate, and one side of the two limiting frames is fixedly connected with a sliding block, and the two sliding blocks are slidably connected between the side plate through the sliding groove.
[0012] Preferably, all the gyro wheels are rotatably connected between the inner walls of the two limiting frames through the shafts.
[0013] The utility model has the following beneficial effects:
[0014] The utility model effectively solves the problem of insufficient stability of the bottle cap in the feeding and detection process in the prior art, and ensures the stability of the bottle cap of different specifications in the conveying process through the design of the air-driven limiting adjustment interval and the limiting inside roller, greatly reduces the occurrence of bottle cap displacement or inclination. This improvement not only improves the detection accuracy of the key parts of the bottle cap by the image recognition device, but also reduces the misjudgment rate in the detection process. The accurate detection result provides reliable data support for the debugging and optimization of the bottle cap mold, which helps to improve the production quality and adaptability of the bottle cap. In addition, the utility model also improves the detection efficiency and reduces the detection time and cost. The stable bottle cap conveying process reduces the detection interruption or repeated detection caused by unstable bottle cap, so that the whole detection process is more smooth and efficient. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to make the technical scheme of the embodiments of the present application clearer, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0016] Figure 1 It is a front view structural schematic diagram of the present application.
[0017] Figure 2 It is a side view structural schematic diagram of the present application.
[0018] Figure 3 It is a top view structural schematic diagram of the present application.
[0019] Figure 4 It is a conveying belt structural schematic diagram of the present application.
[0020] Figure 5 It is a side plate structural schematic diagram of the present application.
[0021] In the figure: 1, frame; 2, top frame; 3, image recognition device; 4, limiting frame; 5, roller; 6, air cylinder; 7, bearing frame; 8, conveying belt; 9, conveying roller; 10, driving motor; 11, side plate; 12, sliding block; 13, sliding groove; 14, supporting plate; 15, combing rod. DETAILED DESCRIPTION
[0022] In order to make the technical scheme of the embodiments of the present application clearer, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0023] Refer to Figures 1-5The utility model provides a detection device of mould test of different bottle type bottle cap mould, including frame 1, the top fixedly connected with top frame 2 of frame 1, and the inside of top frame 2 is installed with image recognition equipment 3, both sides of the inside of frame 1 are rotatably connected with conveying roller 9, and one side of the outer wall of frame 1 is fixedly connected with drive motor 10 through bolt, and one end of one of two conveying rollers 9 penetrates the side wall of frame 1 and is transmission connection with drive motor 10 output shaft, wherein two conveying rollers 9 are connected through the winding of conveying belt 8 between two conveying rollers 9, and the conveying belt 8 is wound between two conveying rollers 9, forms conveying path, and the bottle cap is placed on the conveying belt 8, moves with conveying belt 8, passes through detection area, and both sides of the top of conveying belt 8 are equipped with limiting frame 4, is arranged on both sides of the top of conveying belt 8, is fixedly connected with the side wall of frame 1 through the output shaft of pneumatic cylinder 6, a plurality of gyro wheel 5 are rotatably connected in the inside of limiting frame 4, for reducing the friction between bottle cap and limiting frame 4, and maintaining the stability of bottle cap, and both sides of the outer wall of frame 1 are fixedly connected with pneumatic cylinder 6 through bolt, and the output shaft of two pneumatic cylinders 6 penetrates the side wall of frame 1 and is fixedly connected with the side between two limiting frames 4 respectively, and a plurality of gyro wheel 5 are rotatably connected in the inside of two limiting frames 4, and are rotatably connected in the inside of limiting frame 4, contact and roll with bottle cap.
[0024] Further, one side of the frame 1 is fixedly connected with the bearing frame 7, and the inlet of the bearing frame 7 is connected with the outlet of the conveying belt 8. After detection is completed, the qualified bottle cap continues to be conveyed with the conveying belt 8 and finally reaches the outlet of the conveying belt 8. The inlet of the bearing frame 7 is connected with the outlet, so that the qualified bottle cap can smoothly enter the bearing frame 7, realizing automatic collection and storage of qualified bottle caps, improving the automation degree of the detection process, reducing manual intervention, and also providing convenience for subsequent packaging or storage.
[0025] Further, one end of the two conveying rollers 9 is rotatably connected between the inner wall of the frame 1 through the shaft, and the other end of the two conveying rollers 9 penetrates the side wall of the frame 1 through the bearing sleeve. When the drive motor 10 is started, the output shaft drives one of the conveying rollers 9 to rotate through the transmission connection. The conveying roller 9 is rotatably connected with the inner wall of the frame 1 through the shaft and supported at the other end by the bearing sleeve, realizing stable rotation and further driving the conveying belt 8 to move, improving the rotation stability and durability of the conveying roller 9 and ensuring the smooth operation of the conveying belt 8, providing reliable guarantee for the stable conveying of the bottle cap.
[0026] Further, one side of the top frame 2 is fixedly connected with a support plate 14, and the bottom of the support plate 14 is fixedly connected with a plurality of combing rods 15. During the movement of the bottle cap along the conveying belt 8, the combing rods 15 slightly comb and guide the bottle cap, so that the bottle cap passes below the image recognition device 3 in a correct posture.
[0027] Further, one side of the frame body 1 is fixedly connected with a side plate 11, and one side of each of the two limiting frames 4 is fixedly connected with a sliding block 12. The two sliding blocks 12 are slidingly connected with the side plate 11 through a sliding groove 13. When the air cylinder 6 is started, the output shaft drives the limiting frame 4 to move. The limiting frame 4 is slidingly connected with the sliding groove 13 through the sliding block 12, so as to realize stable and accurate displacement, improve the stability and accuracy of the movement of the limiting frame 4, ensure the rapid adjustment of the clamping distance of the bottle caps of different specifications, and improve the adaptability and flexibility of the detection device.
[0028] Further, all the rollers 5 are rotatingly connected with the inner walls of the two limiting frames 4 through rotating shafts. During the movement of the bottle cap along the conveying belt 8, the rollers 5 contact and roll with the bottle cap, so as to reduce the frictional resistance and maintain the stability of the bottle cap.
[0029] In summary:
[0030] In the use of the detection device for testing the mold of the bottle cap of different bottle types, first, according to the specific specifications of the bottle cap to be detected, start two cylinders 6. The output shaft of the cylinder 6 drives the two limiting frames 4 to move along the sliding groove 13 on the side plate 11, so as to change the distance between the two limiting frames 4, and ensure that the distance can adapt to and stably clamp different specifications of bottle caps. This adjustment process is critical because it ensures the stability of the bottle cap during the subsequent detection process. After adjustment, place the bottle caps to be detected one by one on the conveyor belt 8. The conveyor belt 8 is driven by two transmission rollers 9 connected by winding, one end of one of the transmission rollers 9 is rotatably connected to the inner wall of the frame 1 through a rotating shaft, and the other end penetrates the side wall of the frame 1 through a bearing sleeve and is in transmission connection with the output shaft of the driving motor 10. After starting the driving motor 10, its output shaft drives one of the transmission rollers 9 to rotate, which is stably rotated through the rotating shaft connected with the inner wall of the frame 1 and the bearing sleeve support at the other end, and then drives the conveyor belt 8 and the bottle caps on it to move forward. In the process of the bottle cap moving with the conveyor belt 8, the several combing rods 15 at the bottom of the support plate 14 fixedly connected on one side of the top frame 2 slightly comb and guide the bottle cap, ensuring that the bottle cap passes below the image recognition device 3 in the correct posture. At the same time, the several rollers 5 inside the two limiting frames 4 are in contact with and roll on the bottle cap, not only reducing the frictional resistance between the bottle cap and the limiting frame 4, but also maintaining the stability of the bottle cap during movement through rolling contact, preventing it from shifting or tilting. When the bottle cap stably passes below the image recognition device 3, the device will conduct a comprehensive detection on the bottle cap. The image recognition device 3 can accurately capture the image of the key parts of the bottle cap and analyze and process it to determine whether the quality of the bottle cap meets the requirements. After the detection is completed, the unqualified bottle caps will be directly taken off the conveyor belt 8 by the operator for further processing or disposal. The qualified bottle caps continue to be conveyed by the conveyor belt 8 and finally reach the outlet of the conveyor belt 8, which is in butt joint with the inlet of the bearing frame 7 fixedly connected on one side of the frame 1, so that the qualified bottle caps can smoothly enter the bearing frame 7, realizing the automatic collection and storage of qualified bottle caps. Through the cooperation of the cylinder 6, the limiting frame 4, the sliding block 12 and the sliding groove 13, the distance between the limiting frames 4 is quickly adjusted, improving the adaptability and flexibility of the detection device, which can stably clamp bottle caps of different specifications and ensure the stability of the bottle cap during the detection process. The transmission roller 9 is rotatably connected with the inner wall of the frame 1 through a rotating shaft and supported by a bearing sleeve, improving the rotational stability and durability of the transmission roller 9, ensuring the smooth operation of the conveyor belt 8 and providing reliable protection for the stable conveying of the bottle cap. The setting of the combing rod 15 slightly combs and guides the bottle cap, ensuring that the bottle cap passes below the image recognition device 3 in the correct posture and improving the accuracy of detection. The rollers 5 are in contact with and roll on the bottle cap, reducing the frictional resistance and at the same time maintaining the stability of the bottle cap, preventing the bottle cap from shifting or tilting during movement, and further improving the accuracy of detection.The butt joint of the bearing frame 7 and the conveyor belt 8 outlet realizes automatic collection and storage of qualified bottle caps, improves the automation degree of the detection process, reduces manual intervention, and also provides convenience for subsequent packaging or storage.
[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A testing device adapted to test molds of bottle caps of different bottle shapes, comprising a frame (1), characterized in that, The top of the frame (1) is fixedly connected to a top frame (2), and an image recognition device (3) is installed on the inner side of the top frame (2). Both sides of the inner side of the frame (1) are rotatably connected to conveyor rollers (9), and one side of the outer wall of the frame (1) is fixedly connected to a drive motor (10) by bolts. One end of one of the two conveyor rollers (9) passes through the side wall of the frame (1) and is connected to the output shaft of the drive motor (10) for transmission. The two conveyor rollers (9) are connected by a conveyor belt (8). Both sides of the top of the conveyor belt (8) are provided with limit frames (4), and both sides of the outer wall of the frame (1) are fixedly connected to cylinders (6) by bolts. The output shafts of the two cylinders (6) pass through the side wall of the frame (1) and are fixedly connected to one side of the two limit frames (4). Several rollers (5) are rotatably connected to the inner side of the two limit frames (4).
2. The testing device for adapting to different bottle cap molds according to claim 1, characterized in that, A support frame (7) is fixedly connected to one side of the frame (1), and the inlet of the support frame (7) is connected to the outlet of the conveyor belt (8).
3. The testing device for adapting to different bottle cap molds according to claim 1, characterized in that, One end of each of the two conveying rollers (9) is rotatably connected to the inner wall of the frame (1) via a rotating shaft, and the other end of each of the two conveying rollers (9) passes through the side wall of the frame (1) via a bearing sleeve.
4. The testing device for adapting to different bottle cap molds according to claim 1, characterized in that, A support plate (14) is fixedly connected to one side of the top frame (2), and several combing rods (15) are fixedly connected to the bottom of the support plate (14).
5. The testing device for adapting to different bottle cap molds according to claim 1, characterized in that, A side plate (11) is fixedly connected to one side of the frame (1), and a slider (12) is fixedly connected to one side of each of the two limiting frames (4), and both sliders (12) are slidably connected to the side plate (11) through the sliding groove (13).
6. The testing device for adapting to different bottle cap molds according to claim 1, characterized in that, All of the rollers (5) are rotatably connected to the inner walls of the two limiting frames (4) respectively via a pivot.