Brake spring surface intelligent treatment equipment

Abstract

The utility model discloses intelligent brake spring surface treatment equipment, and belongs to the field of brake spring treatment. Intelligent brake spring surface treatment equipment comprises a workbench, a shell is fixed to the upper side of the workbench, and a surface treatment device is arranged on the inner side of the shell. The device can accurately capture tiny flaws, dirt or rust and the like on the surfaces of the springs, provides accurate data support for follow-up treatment, and is matched with four groups of treatment components II which are arranged in an annular array to treat a plurality of surfaces of the springs at the same time, so that the dirt and the rust on the surfaces of the springs are accurately removed, and the service life of the springs is prolonged. The problems that in the prior art, brake spring surface treatment efficiency is low, and treatment quality is uneven are effectively solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of brake spring processing, especially to a brake spring surface intelligent processing equipment. BACKGROUND

[0002] In the traditional brake spring surface processing method, the industry generally relies on manual visual inspection and manual cleaning. This method mainly relies on the experience of workers and visual observation to detect and clean the spring surface.

[0003] However, this approach has many shortcomings: on the one hand, manual visual inspection is difficult to find small defects, dirt or rust on the surface of the spring, resulting in incomplete processing; on the other hand, manual cleaning is inefficient and difficult to ensure the consistency of processing quality, resulting in uneven processing results. SUMMARY

[0004] The utility model aims at providing a brake spring surface intelligent processing equipment to solve the problems raised in the above background.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme:

[0006] A brake spring surface intelligent processing equipment, comprising: a workbench, the upper side of the workbench is fixed with a shell, the inner side of the shell is provided with a surface treatment device, the lower side of the surface treatment device is provided with a storage box;

[0007] The surface treatment device comprises a treatment component one arranged at the top of the shell, the lower side of the treatment component one is fixed with a treatment component two, the bottom of the treatment component two is fixed with a workbench;

[0008] The treatment component one comprises a fixed plate welded to the top of the shell, the lower side of the fixed plate is provided with a visual sensor, the center position of the fixed plate is fixed with a stop bar, the lower side of the workbench is fixed with a gas cylinder, the output end direction of the gas cylinder is fixed with a clamping block through a piston rod, the upper side of the clamping block is attached with a stop bar.

[0009] Preferably, the treatment component two comprises a bottom plate fixed to the upper side of the workbench, one side of the bottom plate is fixed with a reciprocating device, the lower side of the reciprocating device is attached with a sliding plate, the upper side of the sliding plate is fixed with a servo motor, the output end direction of the servo motor is fixed with a brush through a connecting rod.

[0010] Preferably, the reciprocating device comprises a protective shell fixed to one side of the bottom plate, the inner side of the protective shell is fixed with a reciprocating motor, the output end direction of the reciprocating motor is fixed with a lead screw, the outer side of the lead screw is threadedly driven with a sliding block.

[0011] Preferably, one side of the sliding block is fixed with a sliding plate.

[0012] Preferably, the processing component two is provided with four groups, and the four groups of processing component two are arranged in a ring array with the processing component one as the axis point.

[0013] Preferably, the visual sensor is provided with four groups, and the four groups of visual sensor are respectively located at the corners of the fixed plate.

[0014] Preferably, a sliding groove with the same diameter as the clamping block is formed on the workbench.

[0015] The four groups of visual sensors are respectively located at the four corners of the fixed plate, and the surface of the brake spring is subjected to omnibearing and high-precision visual detection. These sensors can capture the tiny defects, dirt or rust on the surface of the spring, and provide accurate data support for subsequent processing. When the visual sensor captures the area that needs to be processed, the four groups of processing component two start to work. Each group of processing component two includes a bottom plate, and a reciprocating device is fixed on the bottom plate. The reciprocating device drives the screw rod to rotate through the reciprocating motor, and then drives the sliding block to reciprocate on the screw rod. This design enables the sliding plate to stably reciprocate in the horizontal direction. The servo motor fixed on the sliding plate drives the connecting rod to rotate the brush. Since the four groups of processing component two are arranged in a ring array with the processing component one as the axis point, they can simultaneously process multiple surfaces of the spring, greatly improving the processing efficiency.

[0016] Preferably, the brush is made of nylon brush wire material.

[0017] The brush is made of nylon brush wire material, which has good wear resistance, elasticity and corrosion resistance, and can effectively remove dirt, rust and the like on the surface of the spring.

[0018] Compared with the prior art, the brake spring surface intelligent processing equipment has the following beneficial effects:

[0019] 1、The four groups of visual sensors are used for omnibearing and high-precision visual detection of the surface of the brake spring, so that the device can accurately capture the tiny defects, dirt or rust on the surface of the spring, and provide accurate data support for subsequent processing. In combination with the four groups of processing component two arranged in a ring array, multiple surfaces of the spring are simultaneously processed, the dirt and rust on the surface of the spring are accurately removed, and the problems of low processing efficiency and uneven processing quality of the brake spring surface in the prior art are effectively solved.

[0020] 2. The utility model discloses a cooperation of air cylinder and clamping block realizes the brake spring of processing to be handled to undertake processing, and after processing is completed, through the reverse pushing of air cylinder, the spring of processing can be quickly dropped into the storage box, not only improves the processing efficiency, but also realizes the automation and intelligent of processing process. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be to the embodiment or the description of prior art needed to use the drawing briefly introduced, obviously, the following description in the drawing only some embodiments of the utility model, for the ordinary skilled person in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.

[0022] Figure 1 The three-dimensional structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0023] Figure 2 The surface treatment device structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0024] Figure 3 The front elevation structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0025] Figure 4 The exploded structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0026] Figure 5 The processing component one A place node amplification structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0027] Figure 6 The processing component one structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0028] Figure 7 The processing component one structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0029] Figure 8 The processing component two structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model;

[0030] Figure 9 The reciprocating device structure schematic diagram of the brake spring surface intelligent processing equipment is provided for the utility model.

[0031] In the drawing:

[0032] 1, workbench; 2, shell; 3, surface treatment device; 31, processing component one; 311, fixed plate; 312, visual sensor; 313, stop; 314, air cylinder; 315, clamping block; 32, processing component two; 321, bottom plate; 322, reciprocating device; 3221, protective shell; 3222, reciprocating motor; 3223, screw rod; 3224, sliding block; 323, sliding plate; 324, servo motor; 325, brush; 4, storage box. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0034] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. EMBODIMENT

[0035] REFERENCE Figures 1-9 A kind of brake spring surface intelligent processing equipment, comprising: workbench 1, the upper side of workbench 1 is fixed with shell 2, the inner side of shell 2 is provided with surface treatment device 3, the lower side of surface treatment device 3 is provided with storage box 4;

[0036] Surface treatment device 3 includes processing component one 31 arranged at the top of shell 2, processing component one 31 is fixed with processing component two 32 at the lower side, and processing component two 32 is fixed with workbench 1 at the bottom.

[0037] Processing component one 31 includes fixed plate 311 welded at the top of shell 2, visual sensor 312 is arranged at the lower side of fixed plate 311, stop 313 is fixed at the center position of fixed plate 311, air cylinder 314 is fixed at the lower side of workbench 1, clamping block 315 is fixed at the output end direction of air cylinder 314 through piston rod, and stop 313 is attached to the upper side of clamping block 315.

[0038] Processing component two 32 includes bottom plate 321 fixed on the upper side of workbench 1, reciprocating device 322 is fixed on one side of bottom plate 321, sliding plate 323 is attached to the lower side of reciprocating device 322, servo motor 324 is fixed on the upper side of sliding plate 323, and brush 325 is fixed at the output end direction of servo motor 324 through connecting rod.

[0039] The reciprocating device 322 includes a protective shell 3221 fixed to one side of the base plate 321, the inner side of the protective shell 3221 is fixed with a reciprocating motor 3222, the output end direction of the reciprocating motor 3222 is fixed with a lead screw 3223, and the outer side of the lead screw 3223 is threadedly driven with a sliding block 3224.

[0040] One side of the sliding block 3224 is fixed with a sliding plate 323.

[0041] The processing member two 32 is provided with four groups, and the four groups of processing member two 32 are arranged in a ring array with the processing member one 31 as the axis point.

[0042] The visual sensor 312 is provided with four groups, and the four groups of visual sensor 312 are respectively located at the corners of the fixed plate 311.

[0043] The workbench 1 is provided with a sliding groove with the size and diameter of the clamping block 315.

[0044] The four groups of visual sensor 312 are respectively located at the four corners of the fixed plate 311, and the surface of the brake spring is subjected to omnidirectional and high-precision visual detection. These sensors can capture the tiny defects, dirt or rust on the surface of the spring, and provide accurate data support for subsequent processing. When the visual sensor 312 captures the area that needs to be processed, the four groups of processing member two 32 start to work. Each group of processing member two 32 includes a base plate 321, and the base plate 321 is fixed with a reciprocating device 322. The reciprocating device 322 drives the lead screw 3223 to rotate through the reciprocating motor 3222, and then drives the sliding block 3224 to reciprocate on the lead screw. This design enables the sliding plate 323 to stably reciprocate in the horizontal direction. The servo motor 324 fixed on the sliding plate 323 drives the connecting rod to rotate the brush 325. Since the four groups of processing member two 32 are arranged in a ring array with the processing member one 31 as the axis point, they can simultaneously process multiple surfaces of the spring, greatly improving the processing efficiency.

[0045] The brush 325 is made of nylon brush wire material.

[0046] The brush 325 is made of nylon brush wire material, has good wear resistance, elasticity and corrosion resistance, and can effectively remove dirt, rust and other impurities on the surface of the spring.

[0047] Working principle: please refer to Figures 1-9 As shown in the figure, first, the cylinder 314 starts to work, and the clamping block 315 is pushed to slide along the sliding groove by the piston rod. The upper side of the clamping block 315 is fitted with a stop 313, which ensures that the spring falls in the stop 313. The sliding groove on the workbench 1 provides a track for the sliding of the clamping block 315, ensuring that the cylinder 314 can move stably and accurately when pushing the clamping block 315.

[0048] After preparation, the brake spring to be processed is placed in the surface treatment device 3 by an external mechanical arm or conveying device. After the device is started, the surface of the brake spring is first detected by four sets of visual sensors 312 located at the four corners of the fixed plate 311 for omnidirectional and high-precision visual detection. These sensors can capture small defects, dirt or rust on the surface of the spring, providing accurate data support for subsequent processing. When the visual sensor 312 captures the area that needs to be processed, the four sets of processing components two 32 start working. Each set of processing components two 32 includes a bottom plate 321 on which a reciprocating device 322 is fixed. The reciprocating device 322 drives the screw 3223 to rotate through the reciprocating motor 3222, and then drives the sliding block 3224 to move reciprocally on the screw. This design enables the sliding plate 323 to move stably in the horizontal direction. The servo motor 324 fixed on the sliding plate 323 drives the connecting rod to rotate the brush 325. The brush 325 is made of nylon brush wire material, which has good wear resistance, elasticity and corrosion resistance, and can effectively remove dirt and rust on the surface of the spring. Since the four sets of processing components two 32 are arranged in a ring array with the processing component one 31 as the center, they can simultaneously process multiple surfaces of the spring, greatly improving the processing efficiency.

[0049] After the processing is completed, the cylinder 314 will push the clamp block 315 back to the initial position quickly in the reverse direction, so that the processed spring falls quickly into the storage box 4, and the spring falls again to the position of the abutting strip 313, preparing for the next processing. At the same time, the sliding plate 323 will stop rotating under the drive of the servo motor 324, and the brush 325 will stop working.

Claims

1. A brake spring surface intelligent processing apparatus, comprising: The workbench (1) is characterized in that the upper side of the workbench (1) is fixed with a shell (2), the inner side of the shell (2) is provided with a surface treatment device (3), and the lower side of the surface treatment device (3) is provided with a storage box (4); wherein The surface treatment device (3) comprises a treatment component one (31) arranged at the top of the shell (2), the lower side of the treatment component one (31) is fixed with a treatment component two (32), and the bottom of the treatment component two (32) is fixed with the workbench (1); and The treatment component one (31) comprises a fixed plate (311) welded at the top of the shell (2), the lower side of the fixed plate (311) is provided with a visual sensor (312), the center position of the fixed plate (311) is fixed with a baffle (313), the lower side of the workbench (1) is fixed with a gas cylinder (314), the output end direction of the gas cylinder (314) is fixed with a clamping block (315) through a piston rod, and the upper side of the clamping block (315) is attached with the baffle (313).

2. The brake spring surface intelligent processing apparatus according to claim 1, wherein, The treatment component two (32) comprises a bottom plate (321) fixed on the upper side of the workbench (1), one side of the bottom plate (321) is fixed with a reciprocating device (322), the lower side of the reciprocating device (322) is attached with a sliding plate (323), the upper side of the sliding plate (323) is fixed with a servo motor (324), and the output end direction of the servo motor (324) is fixed with a brush (325) through a connecting rod.

3. A brake spring surface intelligent processing apparatus according to claim 2, characterized in that, The reciprocating device (322) comprises a protection shell (3221) fixed on one side of the bottom plate (321), the inner side of the protection shell (3221) is fixed with a reciprocating motor (3222), the output end direction of the reciprocating motor (3222) is fixed with a lead screw (3223), and the outer side of the lead screw (3223) is threadedly driven with a sliding block (3224).

4. A brake spring surface intelligent processing apparatus according to claim 3, characterized in that, One side of the sliding block (3224) is fixed with the sliding plate (323).

5. The brake spring surface intelligent processing apparatus according to claim 1, wherein, The treatment component two (32) is provided with four groups, and the four groups of treatment component two (32) are arranged in a ring array with the treatment component one (31) as the axis point.

6. The brake spring surface intelligent processing apparatus of claim 1, wherein The visual sensor (312) is provided with four groups, and the four groups of visual sensor (312) are respectively located at the corners of the fixed plate (311).

7. The brake spring surface intelligent processing apparatus of claim 1, wherein The workbench (1) is provided with a sliding groove with a diameter matching that of the clamping block (315).

8. The brake spring surface intelligent processing apparatus according to claim 2, wherein, The brush (325) is made of nylon brush wire material.

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