Cleaning device for gear machining
By designing a cleaning device for gear processing, which adopts a combination structure of sprockets, chains, and electric brushes, all-round cleaning of gears is achieved, solving the problem of oil and impurities affecting stable operation in gear production, improving cleaning efficiency and facilitating wastewater recycling.
Patent Information
- Application Number
- CN202423255923.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Gears accumulate oil and impurities during manufacturing, affecting operational stability and requiring specialized cleaning equipment for cleaning.
A cleaning device for gear processing was designed, which adopts a ring design of sprocket driving chain. The gear to be cleaned is placed on the positioning shaft through the fixed block structure. The nozzle of the first water outlet pipe is used for initial rinsing. The second water outlet pipe and electric double-layer brush are used for secondary cleaning. The steering half gear structure realizes all-round cleaning. The sewage tank is used to collect and recycle the cleaning water.
It achieves efficient and comprehensive gear cleaning, improves cleaning efficiency, has a simple and compact structure, stable operation, and facilitates wastewater recycling.
Smart Images

Figure CN223655628U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gear processing technical field, concretely is a kind of cleaning device for gear processing. BACKGROUND
[0002] Gear is the gear on rim has tooth and can continuously mesh transmission movement and power mechanical element, gear application in drive very early has appeared, is an important part in mechanical device, multiple gear engagement, can be used to transmit power or change speed, since gear is attached to oil dirt and impurity in production and processing process often, the stability of gear operation is affected, thus need to use special equipment to clean. UTILITY MODEL CONTENT
[0003] The utility model aims at providing a kind of cleaning device for gear processing to solve the problems presented in the above background technology.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of cleaning device for gear processing, including
[0005] The top of the cleaning shell is fixedly installed with a water storage tank, the side of the cleaning shell is provided with an observation window and a side door, the inner side bottom of the cleaning shell is fixedly connected with a sewage tank, the inner side of the cleaning shell is fixedly installed with a connecting block, the side of the connecting block is slidably connected with a cleaning plate, the top of the connecting block is fixedly installed with a door-shaped plate, the bottom of the door-shaped plate is fixedly installed with a rotating shaft, and the bottom of the rotating shaft is fixedly installed with a brush, and a first motor is fixedly installed on the bottom of the door-shaped plate.
[0006] Preferably, the top of the cleaning plate is provided with a flow guide groove, the top of the flow guide groove is provided with a through hole, the top of the cleaning plate is fixedly installed with a chain wheel, and there are four chain wheels, which are arranged at the corners of the flow guide groove, the side of the chain wheel is connected with a chain, the side of the chain is fixedly installed with a fixed block, the top of the fixed block is fixedly installed with a positioning shaft, the side of the positioning shaft is fixedly installed with a clamping block, the side of the positioning shaft is sleeved with a gear to be washed, and the clamping block is connected with the gear to be washed, and the top of the cleaning plate is fixedly installed with a steering half gear.
[0007] Preferably, the top of the sewage tank is a trapezoidal groove, and the trapezoidal groove is communicated with the through hole arranged in the flow guide groove.
[0008] Preferably, the bottom of the water storage tank is fixedly connected with a first water outlet pipe and a second water outlet pipe, one end of the first water outlet pipe is fixedly connected with a nozzle, the side of the nozzle is fixedly installed with a intercommunicator, and there are a plurality of groups of nozzles.
[0009] Preferably, the second water outlet pipe is arranged on the top of the door-shaped plate, and the bottom of the second water outlet pipe is connected with a nozzle, which is arranged above the brush.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: It adopts a ring design with a sprocket driving a chain. Through a fixing block structure on the side of the chain connector, the gear to be washed can be placed on the positioning shaft, facilitating installation. Furthermore, the chain drives periodic motion, using the nozzle of the first water outlet pipe for initial rinsing, followed by secondary cleaning through the second water outlet pipe and the electric double-layer brush on the side of the gate-shaped plate. Multiple cleaning units are provided, making it more efficient and improving cleaning efficiency. The steering half-gear frame structure allows the gear to be rotated for cleaning of the entire gear surface. The structure is simple and compact, with stable operation. A wastewater tank structure is also included, allowing the sprayed water to be collected and cleaned uniformly, facilitating recycling and cleaning. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0012] Figure 2 This is a schematic diagram showing the unfolded structure of this utility model;
[0013] Figure 3 This is a schematic diagram of the cross-section of the structure of this utility model;
[0014] Figure 4 This is a schematic diagram of the cleaning plate structure of this utility model;
[0015] Figure 5 for Figure 4 Enlarged schematic diagram of the transmission structure at point A;
[0016] Figure 6 This is a schematic diagram of the water spray pipe structure of this utility model.
[0017] In the diagram: 1. Cleaning housing; 2. Water tank; 3. Side door; 4. Sewage tank; 5. Connecting block; 6. Cleaning plate; 7. Door-shaped plate; 8. Brush; 9. Motor No. 1; 10. Guide channel; 11. Through hole; 12. Sprocket; 13. Chain; 14. Fixing block; 15. Positioning shaft; 16. Locking block; 17. Gear to be cleaned; 18. No. 1 water outlet pipe; 19. No. 2 water outlet pipe; 20. Connector; 21. Nozzle; 22. Steering half gear. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0019] Example 1: Please refer to Figures 1-6 This utility model provides a technical solution: a cleaning device for gear processing, comprising...
[0020] The cleaning housing 1 has a water storage tank 2 fixedly installed on its top. The cleaning housing 1 has an observation window and a side door 3 on its side. The bottom inner side of the cleaning housing is fixedly connected to a sewage tank 4. The inner side of the cleaning housing is fixedly installed to a connecting block 5. The side of the connecting block 5 is slidably connected to a cleaning plate 6. The top of the connecting block 5 is fixedly installed to a gate-shaped plate 7. The bottom of the gate-shaped plate 7 is fixedly installed to a rotating shaft, and the bottom of the rotating shaft is fixedly installed to a brush 8. The bottom of the gate-shaped plate 7 is fixedly installed to a motor 9.
[0021] The top of the cleaning plate 6 is provided with a guide groove 10, and the top of the guide groove 10 is provided with a through hole 11. Four sprockets 12 are fixedly installed on the top of the cleaning plate 6, located at the corners of the guide groove 10. A chain 13 is connected to the side of the sprocket 12, and a fixing block 14 is fixedly installed on the side of the chain 13. A positioning shaft 15 is fixedly installed on the top of the fixing block 14, and a locking block 16 is fixedly installed on the side of the positioning shaft 15. A gear 17 to be cleaned is sleeved on the side of the positioning shaft 15, and the locking block 6 can be connected with the gear 17 to be cleaned. A steering half gear 22 is fixedly installed on the top of the cleaning plate. The gear 17 to be cleaned is installed on the positioning shaft 15. The locking block 16 can achieve quick positioning connection. The structure of the steering half gear 22 can turn the gear 17 to be cleaned, cleaning the entire gear surface. The structure is simple and compact, and the operation is stable.
[0022] The top of the sewage tank 4 is a trapezoidal groove, and the trapezoidal groove is connected to the through hole 11 in the guide channel 10. The sprayed water can be collected and cleaned in a unified manner through the sewage tank 4, which is convenient for recycling and cleaning.
[0023] The bottom of the water tank 2 is fixedly connected to a first outlet pipe 18 and a second outlet pipe 19. One end of the first outlet pipe 18 is fixedly connected to a nozzle 21. A connector 20 is fixedly installed on the side of the nozzle 21. There are several sets of nozzles 21. The second outlet pipe 19 is located on the top of the gate plate 7. The bottom of the second outlet pipe 19 is connected to the nozzle 21. The nozzle 21 of the first outlet pipe 18 installed above the brush 8 performs initial rinsing. Secondary cleaning is performed through the second outlet pipe 19 and the electric double-layer brush 8 on the side of the gate plate 7. Multiple sets of cleaning units are provided for synchronous cleaning, which is more efficient.
[0024] In use, the first step is to install the gear 17 to be washed onto the positioning shaft 15 and connect it through the locking block 16. Then, close the side door 3 to form a closed cleaning space. Then, start the sprocket 12 to drive the chain 13. During the operation of the chain 13, it will drive the fixed block 14 to move. The cleaning area is through the first water outlet pipe 18 and the second water outlet pipe 19. Moreover, the chain 13 drives the periodic movement. The nozzle 21 of the first water outlet pipe 18 is used to achieve initial rinsing. Then, the second water outlet pipe 19 and the electric double-layer brush 8 on the side of the door plate 7 are used for secondary cleaning. Multiple sets of cleaning units are set up for synchronous cleaning, which is more efficient and improves cleaning efficiency. Through the steering half gear 22 structure, the gear 17 to be washed can be turned to clean the entire gear surface. The structure is simple and compact, and the operation is stable. It is also equipped with a sewage tank 4 structure. The sprayed water can be collected and cleaned uniformly through the sewage tank 4, which is convenient for recycling and cleaning. After the cleaning is finished, open the side door 3, pull out the cleaning plate 6, and take out the gear.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for gear processing, characterized in that: The system includes a cleaning housing (1), a water storage tank (2) fixedly installed on the top of the cleaning housing (1), an observation window and a side door (3) provided on the side of the cleaning housing (1), a sewage tank (4) fixedly connected to the bottom of the inner side of the cleaning housing, a connecting block (5) fixedly installed on the inner side of the cleaning housing, a cleaning plate (6) slidably connected to the side of the connecting block (5), a gate-shaped plate (7) fixedly installed on the top of the connecting block (5), a rotating shaft fixedly installed at the bottom of the gate-shaped plate (7), and a brush (8) fixedly installed at the bottom of the rotating shaft, and a No. 1 motor (9) fixedly installed at the bottom of the gate-shaped plate (7).
2. The gear cleaning device according to claim 1, characterized in that: The top of the cleaning plate (6) is provided with a guide groove (10), the top of the guide groove (10) is provided with a through hole (11), the top of the cleaning plate (6) is fixedly installed with a sprocket (12), and there are four sprockets (12) located at the corners of the guide groove (10). The side of the sprocket (12) is connected to a chain (13), the side of the chain (13) is fixedly installed with a fixing block (14), the top of the fixing block (14) is fixedly installed with a positioning shaft (15), the side of the positioning shaft (15) is fixedly installed with a locking block (16), the side of the positioning shaft (15) is fitted with a gear to be washed (17), and the locking block (16) can be connected to the gear to be washed (17). The top of the cleaning plate is fixedly installed with a steering half gear (22).
3. The gear cleaning device according to claim 1, characterized in that: The top of the sewage tank (4) is a trapezoidal groove, and the trapezoidal groove is connected to the through hole (11) provided in the guide channel (10).
4. The gear cleaning device according to claim 1, characterized in that: The bottom of the water storage tank (2) is fixedly connected to a first outlet pipe (18) and a second outlet pipe (19), and a nozzle (21) is fixedly connected to one end of the first outlet pipe (18). A connector (20) is fixedly installed on the side of the nozzle (21), and there are several sets of nozzles (21).
5. A cleaning device for gear processing according to claim 4, characterized in that: The second water outlet pipe (19) is located at the top of the door-shaped plate (7), and a nozzle (21) is connected to the bottom of the second water outlet pipe (19), which is installed above the brush (8).