Power module side frame cleaning device
By designing a power module side frame cleaning device, a plasma cleaning head and a vacuum cleaner are used to clean the inner edge of the side frame, solving the problem of dirt accumulation during side frame assembly and improving product yield.
Patent Information
- Application Number
- CN202423134809.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-18
AI Technical Summary
During the assembly of the power module side frame, existing equipment has difficulty effectively removing dirt from the edges of the side frame, leading to abnormal glue application and affecting the product yield.
A power module side frame cleaning device is designed, including a side frame carrier, a transmission component, a cleaning component, and an adjustment component. Through a plasma cleaning head and a dust suction component, it can achieve all-round cleaning of the inner edge of the side frame, removing dirt and dust.
This improved the bonding effect between the side frame and the substrate, reduced adhesive coating abnormalities, and increased the product yield.
Smart Images

Figure CN223655685U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of semiconductor technology, and in particular to a power module side frame cleaning device. Background Technology
[0002] With the growing global demand for efficient and reliable power conversion and control, power modules, as core components of power electronic systems, are becoming increasingly important. By integrating advanced power semiconductor devices, they enable efficient power conversion and management, and are therefore widely used in many key fields, such as aerospace, communications technology, medical equipment, automotive manufacturing, and home appliances.
[0003] In the existing technology, the entire packaging process of power modules can be roughly divided into the following steps: (1) First, the chip is loaded, precision surface mount, soldering and fixing, bonding wire connection (connecting the chip to the substrate or lead frame), and pin installation are carried out to ensure the electrical connection between the components; (2) The substrate and side frame are assembled to form the basic structure of the module and provide mechanical support and heat dissipation path; (3) Then, potting and curing are carried out, that is, special packaging materials are used to fill the inside of the module to protect the internal components, and the packaging materials are hardened through the curing process to enhance the integrity and protection performance of the module; (4) Finally, the top cover is assembled to complete the packaging of the entire module and ensure that it has good sealing and mechanical strength.
[0004] In the aforementioned packaging process, during side frame assembly of the substrate, adhesive needs to be applied to the edges of the side frames before they are pressed together with the substrate edges. This requires the side frame edges to maintain a certain level of cleanliness during adhesive application. However, during production, due to various reasons, the side frame edges are prone to contamination (for example, to achieve product barcode traceability, marking is generally required on the side frames before assembly, and dust is easily generated and adheres to the side frame edges during marking). This can lead to abnormal adhesive application, resulting in substandard bonding between the substrate and the side frame, affecting product yield. Existing equipment mainly relies on dust covers to avoid contamination at the side frame edges during side frame assembly. However, dust covers cannot prevent contamination during transport or clean contamination already caused by previous processes, thus offering limited protection against contamination and failing to completely solve the problem. Utility Model Content
[0005] This utility model provides a power module side frame cleaning device, which can clean the edges of the side frame before applying adhesive, reducing adhesive application abnormalities and improving product yield. The specific technical solution is as follows:
[0006] A power module side frame cleaning device includes a side frame carrier, a transmission component, a cleaning component, and an adjustment component; the side frame carrier is movable on the transmission component and can stably support the side frame; the cleaning component is disposed above the transmission component and can be used to clean the inner edge of the side frame; the adjustment component can drive the cleaning component to move laterally and / or longitudinally.
[0007] Furthermore, the adjustment component includes a lateral movement component and a longitudinal movement component. The lateral movement component can drive the cleaning component to move forward and backward and / or left and right, and the longitudinal movement component can drive the cleaning component to move up and down.
[0008] Furthermore, a joint connector is provided at the connection point of the lateral moving component and / or the longitudinal moving component and / or the cleaning assembly, which can correspondingly drive the lateral moving component and / or the longitudinal moving component and / or the cleaning assembly to rotate and swing.
[0009] Furthermore, the adjustment component includes a joint connector disposed on the end of the cleaning component away from the cleaning head, the joint connector being capable of driving the cleaning head of the cleaning component to rotate and swing.
[0010] Furthermore, the adjustment assembly also includes a longitudinal moving component, which can drive the joint connector to move up and down.
[0011] Furthermore, the transmission component is also equipped with a sensor that can detect the position of the side frame carrier.
[0012] Furthermore, the transmission assembly includes a transverse guide rail, on which the side frame carrier is slidably mounted.
[0013] Furthermore, the top of the side frame carrier is provided with a limiting groove that is adapted to the side frame.
[0014] Furthermore, the cleaning component is a plasma cleaning head.
[0015] Furthermore, a dust cover is provided on top of the cleaning component, and a dust suction component is installed inside the dust cover.
[0016] The power module side frame cleaning device provided by this utility model, through the cooperation of the side frame carrier, transmission component, cleaning component and adjustment component, can clean the inner edge of the side frame before applying glue, and thoroughly clean the dirt and dust on the inner edge of the side frame. The operation is flexible and convenient, which can reduce glue application abnormalities, make the bonding effect between the side frame and the substrate better, and thus improve the product yield.
[0017] Furthermore, the cleaning component is a plasma cleaning head, which is a non-contact cleaning method. Through the interaction between plasma and the material surface, it can effectively decompose and remove organic pollutants, grease, oxides and fine particles on the side frame, resulting in a better cleaning effect than traditional cleaning methods.
[0018] Furthermore, a dust cover is provided on top of the cleaning component, and a dust suction component is installed inside the dust cover, which can effectively collect and process the cleaned material, thereby further improving the cleanliness. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure before the side frame and substrate are assembled.
[0020] Figure 2 This is a schematic diagram of the structure after the side frame and the substrate are assembled.
[0021] Figure 3 Schematic diagram of the power module side frame cleaning device provided in the first embodiment Figure 1 .
[0022] Figure 4 Schematic diagram of the power module side frame cleaning device provided in the first embodiment Figure 2 .
[0023] Figure 5 A schematic diagram of the power module side frame cleaning device provided in the second embodiment.
[0024] Figure 6 A schematic diagram of the cleaning assembly and joint connector provided in the second embodiment.
[0025] The reference numerals in the attached figures are as follows: 1 is the side frame, 11 is the inner edge, 2 is the base plate, 3 is the side frame carrier, 4 is the transmission assembly, 41 is the guide rail, 5 is the cleaning assembly, 6 is the adjustment assembly, 61 is the lateral movement component, 62 is the longitudinal movement component, and 63 is the joint connector. Detailed Implementation
[0026] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. For ease of explanation, the terms "front," "rear," "positive," "negative," "left," "right," "top," "bottom," "upper," "lower," "inner," "outer," and "inner" in this utility model indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model or limitations on the actual orientation of the product or device during production, use, sales, etc. In addition, in the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," and "composition" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0027] like Figure 1 As shown, this is a schematic diagram of the structure of the side frame 1 and the substrate 2 before assembly. During the assembly process, adhesive needs to be applied to the inner edge 11 of the side frame 1, and then... Figure 2 As shown, it is pressed against the edge of the substrate 2 to assemble the substrate 2 onto the side frame 1.
[0028] This utility model provides a power module side frame cleaning device, which can clean the inner edge 11 of the side frame 1 before applying adhesive, and clean the dirt and dust on the inner edge 11 of the side frame 1, thereby reducing adhesive application abnormalities, making the bonding effect between the side frame 1 and the substrate 2 better, and improving the product yield.
[0029] First Embodiment
[0030] like Figure 3 , Figure 4 As shown, the power module side frame cleaning device includes a side frame carrier 3, a transmission component 4, a cleaning component 5, and an adjustment component 6. Specifically:
[0031] The side frame carrier 3 can be used to stably support the side frame 1. For example, the side frame 1 can be stably placed on the side frame carrier 3 by means of limiting components, pressure blocks, clamps, etc.
[0032] The transmission component 4 can be used to transport the side frame carrier 3, so that the side frame carrier 3 moves to the cleaning station. The transmission component 4 can be a component such as a conveyor belt.
[0033] The cleaning component 5 is located at the cleaning station, above the transmission component 4, and can be used to clean dirt and dust on the inner edge 11 of the side frame 1.
[0034] The adjustment component 6 is connected to the cleaning component 5 and can drive the cleaning component 5 to move laterally or longitudinally, or more preferably, to move both laterally and longitudinally at the same time. In this patent, the lateral movement refers to forward and backward movement, left and right movement, or simultaneous forward, backward and left and right movement.
[0035] In this embodiment, the adjustment component 6 includes a lateral moving component 61 and a longitudinal moving component 62. Specifically, the cleaning component 5 is movably connected to the longitudinal moving component 62, and the cleaning component 5 can move up and down under the drive of the longitudinal moving component 62. The longitudinal moving component 62 is movably connected to the lateral moving component 61, and the lateral moving component 61 is fixedly installed on the power module side frame cleaning device by a bracket. Under the drive of the lateral moving component 61, the longitudinal moving component 62 can move laterally, thereby enabling the cleaning component 5 to also move laterally.
[0036] The power module side frame cleaning device with the above structure, through the cooperation of the side frame carrier 3, the transmission component 4, the cleaning component 5 and the adjustment component 6, can clean the inner edge 11 of the side frame 1 before applying glue, and clean the dirt and dust on the inner edge 11 of the side frame 1 from all directions. The operation is flexible and convenient, which can reduce glue application abnormalities, make the bonding effect between the side frame 1 and the substrate 2 better, and improve the product yield.
[0037] In some embodiments, the transmission component 4 is also provided with a sensor (not shown in the figure). The sensor can detect the position of the side frame carrier 3. When the side frame carrier 3 moves into the cleaning station, it sends a feedback signal and then controls the control system to stop the side frame carrier 3 from moving and stay in the cleaning station for cleaning.
[0038] The power module side frame cleaning device with the above structure can accurately position the side frame carrier 3 through the setting of the sensor, making the power module side frame cleaning device more stable and reliable, thereby improving the cleaning effect.
[0039] In some embodiments, the transmission component 4 includes a transverse guide rail 41, and the side frame carrier 3 is slidably mounted on the guide rail 41. In this embodiment, the guide rail 41 is a double guide rail configuration, which is more stable and reliable. The side frame carrier 3 can be directly slidably mounted on the guide rail 41 via a slider, or it can be directly slidably mounted on the guide rail 41. No limitation is made here.
[0040] The power module side frame cleaning device with the above structure achieves the transmission and movement of the side frame carrier 3 by sliding it on the guide rail 41, which is more stable and reliable.
[0041] In some embodiments, the top of the side frame carrier 3 is provided with a limiting groove adapted to the side frame 1. When the side frame 1 is placed on the side frame carrier 3, the side frame carrier 3 can directly limit the side frame 1 laterally, thereby achieving stable load bearing. This not only has a simple structure and low cost, but also has good load bearing effect and is stable and reliable.
[0042] In some embodiments, the cleaning component 5 is a plasma cleaning head, which is a non-contact cleaning method. It can effectively decompose and remove organic pollutants, grease, oxides and fine particles on the side frame 1 through the interaction between plasma and the material surface, and the cleaning effect is better than traditional cleaning methods.
[0043] In some embodiments, a dust cover is also provided on top of the cleaning component 5, and a dust suction component is provided inside the dust cover, so as to effectively collect and process the cleaned material and further improve the cleanliness.
[0044] Second Embodiment
[0045] In this embodiment, the power module side frame cleaning device differs from the first embodiment in the technical solution of the adjustment component 6, as follows:
[0046] like Figure 5 , Figure 6 As shown, the power module side frame cleaning device includes a side frame carrier 3, a transmission component 4, a cleaning component 5, and an adjustment component 6. Specifically:
[0047] The side frame carrier 3 can be used to stably support the side frame 1. For example, the side frame 1 can be stably placed on the side frame carrier 3 by means of limiting components, pressure blocks, clamps, etc.
[0048] The transmission component 4 can be used to transport the side frame carrier 3, so that the side frame carrier 3 moves to the cleaning station. The transmission component 4 can be a component such as a conveyor belt.
[0049] The cleaning component 5 is located at the cleaning station, above the transmission component 4, and can be used to clean dirt and dust on the inner edge 11 of the side frame 1.
[0050] The adjustment component 6 is connected to the cleaning component 5 and can drive the cleaning component 5 to move laterally or longitudinally, or more preferably, to move both laterally and longitudinally at the same time. In this patent, the lateral movement refers to forward and backward movement, left and right movement, or simultaneous forward, backward and left and right movement.
[0051] In this embodiment, the adjustment component 6 includes a joint connector 63 disposed on the end of the cleaning component 5 away from the cleaning head. The joint connector 63 may be a universal joint, a ball joint, or other components, which can drive the cleaning head of the cleaning component 5 to rotate and swing, thereby enabling the cleaning component 5 to move in the lateral and longitudinal directions.
[0052] In some embodiments, the adjustment component 6 further includes a longitudinal moving component 62, which is fixedly mounted on the power module side frame cleaning device. The joint connector 63 is movably connected to the longitudinal moving component 62. Under the drive of the longitudinal moving component 62, the joint connector 63 can move up and down, thereby further realizing the longitudinal movement of the cleaning component 5.
[0053] The power module side frame cleaning device with the above structure, through the cooperation of the side frame carrier 3, the transmission component 4, the cleaning component 5 and the adjustment component 6, can clean the inner edge 11 of the side frame 1 before applying adhesive, and thoroughly clean the dirt and dust on the inner edge 11 of the side frame 1. This can reduce adhesive application abnormalities, improve the bonding effect between the side frame 1 and the substrate 2, and increase the product yield. In addition, the joint connector 63 makes the operation of the power module side frame cleaning device more flexible and convenient.
[0054] Third Embodiment
[0055] In this embodiment, the power module side frame cleaning device differs from the first and second embodiments described above in the technical solution of the adjustment component 6, as detailed below:
[0056] The power module side frame cleaning device includes a side frame carrier 3, a transmission component 4, a cleaning component 5, and an adjustment component 6, specifically:
[0057] The side frame carrier 3 can be used to stably support the side frame 1. For example, the side frame 1 can be stably placed on the side frame carrier 3 by means of limiting components, pressure blocks, clamps, etc.
[0058] The transmission component 4 can be used to transport the side frame carrier 3, so that the side frame carrier 3 moves to the cleaning station. The transmission component 4 can be a component such as a conveyor belt.
[0059] The cleaning component 5 is located at the cleaning station, above the transmission component 4, and can be used to clean dirt and dust on the inner edge 11 of the side frame 1.
[0060] The adjustment component 6 is connected to the cleaning component 5 and can drive the cleaning component 5 to move laterally or longitudinally, or more preferably, to move both laterally and longitudinally at the same time. In this patent, the lateral movement refers to forward and backward movement, left and right movement, or simultaneous forward, backward and left and right movement.
[0061] In this embodiment, the adjustment component 6 includes a lateral moving component 61 and a longitudinal moving component 62. Specifically, the cleaning component 5 is movably connected to the longitudinal moving component 62, and the cleaning component 5 can move up and down under the drive of the longitudinal moving component 62. The longitudinal moving component 62 is movably connected to the lateral moving component 61, and the lateral moving component 61 is fixedly installed on the power module side frame cleaning device by a bracket. Under the drive of the lateral moving component 61, the longitudinal moving component 62 can move laterally, thereby enabling the cleaning component 5 to also move laterally.
[0062] Meanwhile, a joint connector 63 is provided at the connection between the cleaning component 5 and the longitudinal moving component 62, allowing the cleaning component 5 to rotate and swing; a joint connector 63 is also provided at the connection between the longitudinal moving component 62 and the transverse moving component 61, allowing the longitudinal moving component 62 to also rotate and swing; a joint connector 63 is also provided at the connection between the transverse moving component 61 and the bracket, allowing the transverse moving component 61 to also rotate and swing.
[0063] The power module side frame cleaning device with the above structure, through the cooperation of the side frame carrier 3, the transmission component 4, the cleaning component 5, and the adjustment component 6, can clean the inner edge 11 of the side frame 1 before applying adhesive, thoroughly cleaning dirt and dust on the inner edge 11 of the side frame 1. This reduces adhesive application abnormalities, resulting in better bonding between the side frame 1 and the substrate 2 and improving product yield. In addition, through the cooperation of the lateral moving component 61, the longitudinal moving component 62, and the joint connector 63, the operational flexibility of the power module side frame cleaning device can be further improved, making it suitable for more diverse working conditions.
[0064] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of implementation of the present utility model. All equivalent changes made in accordance with the shape, structure and principle of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A power module side frame cleaning device, characterized in that, The system includes a side frame carrier (3), a transmission component (4), a cleaning component (5), and an adjustment component (6); the side frame carrier (3) can move on the transmission component (4), and the side frame carrier (3) can stably support the side frame (1); the cleaning component (5) is disposed above the transmission component (4) and can be used to clean the inner edge (11) of the side frame (1); the adjustment component (6) can drive the cleaning component (5) to move laterally and / or longitudinally.
2. The power module side frame cleaning device according to claim 1, characterized in that, The adjustment component (6) includes a lateral moving component (61) and a longitudinal moving component (62). The lateral moving component (61) can drive the cleaning component (5) to move forward and backward and / or left and right, and the longitudinal moving component (62) can drive the cleaning component (5) to move up and down.
3. The power module side frame cleaning device according to claim 2, characterized in that, The connection between the lateral moving component (61) and / or the longitudinal moving component (62) and / or the cleaning component (5) is also provided with a joint connector (63), which can drive the lateral moving component (61) and / or the longitudinal moving component (62) and / or the cleaning component (5) to rotate and swing.
4. The power module side frame cleaning device according to claim 1, characterized in that, The adjustment component (6) includes a joint connector (63) disposed on the end of the cleaning component (5) away from the cleaning head, the joint connector (63) being able to drive the cleaning head of the cleaning component (5) to rotate and swing.
5. The power module side frame cleaning device according to claim 4, characterized in that, The adjustment component (6) further includes a longitudinal moving component (62), which can drive the joint connector (63) to move up and down.
6. The power module side frame cleaning device according to any one of claims 1-5, characterized in that, The transmission component (4) is also equipped with a sensor that can detect the position of the side frame carrier (3).
7. The power module side frame cleaning device according to any one of claims 1-5, characterized in that, The transmission component (4) includes a transverse guide rail (41), and the side frame carrier (3) is slidably mounted on the guide rail (41).
8. The power module side frame cleaning device according to any one of claims 1-5, characterized in that, The top of the side frame carrier (3) is provided with a limiting groove that is adapted to the side frame (1).
9. The power module side frame cleaning device according to any one of claims 1-5, characterized in that, The cleaning component (5) is a plasma cleaning head.
10. The power module side frame cleaning device according to any one of claims 1-5, characterized in that, The cleaning component (5) is also covered with a dust cover, and a dust suction component is installed inside the dust cover.