Orthopedic device

Abstract

The utility model provides shape righting equipment which comprises a mounting frame, a guide rail, a fixing frame and a supporting frame. The driving source drives the mounting frame to linearly slide; the electric cylinder comprises a motor fixed with the mounting frame, a screw rod driven by the motor to rotate, and a sleeve which is in threaded connection with the screw rod and is in sliding connection with the guide rail, one end of the sleeve is provided with an opening for the screw rod to extend in, and the other end of the sleeve is provided with a pressure head. According to the scheme, the driving source is used for outputting power, the motor is used for driving the lead screw to rotate so as to drive the sleeve to slide on the guide rail, the control precision of the position of the pressing head on the sleeve can be further improved, the situation that the advancing distance of the pressing head is too large or too small is avoided, and therefore the quality of finished products is guaranteed.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of processing equipment, and particularly relates to a straightening device. BACKGROUND

[0002] Some workpieces (for example, steel pipes and aluminum materials) may have local bending deformation, and the workpieces can be normally used only after the deformed parts are flattened and straightened. In the straightening process, a pressing head moves towards the workpiece, abuts against the workpiece and exerts pressure on the workpiece. In actual application, the straightening device can straighten workpieces of various sizes and types. Since the sizes and the bending degrees of the deformed parts of different workpieces are different, the initial positions of the pressing head in contact with the workpieces or the distances to be traveled by the pressing head are also different when different workpieces are straightened. The existing straightening device has deviation in controlling the position of the pressing head, and no matter whether the distance to be traveled by the pressing head is too large or too small, the effect of the finished product is affected.

[0003] Therefore, it is necessary to provide a straightening device with high position control precision of a pressing head. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects of the prior art, the purpose of the present utility model is to provide a straightening device with high position control precision of a pressing head, so as to ensure the effect of the finished product after straightening.

[0005] According to the embodiment of the present utility model, the first scheme is provided as follows: a straightening device, comprising:

[0006] a mounting frame fixed with a guide rail;

[0007] a driving source for driving the mounting frame to slide linearly; and

[0008] an electric cylinder comprising an electric motor fixed with the mounting frame, a lead screw driven to rotate by the electric motor, and a sleeve threadedly connected with the lead screw and slidably connected with the guide rail, one end of the sleeve being provided with an opening for the lead screw to extend into, and the other end of the sleeve being provided with a pressing head.

[0009] In a preferred scheme, the electric cylinder further comprises a driving wheel arranged on an output shaft of the electric motor, a driven wheel arranged on the lead screw, and a synchronous belt connecting the driving wheel and the driven wheel.

[0010] In a preferred scheme, the straightening device further comprises a slot photoelectric sensor fixed with the mounting frame, and a positioning arm fixed with the sleeve, the axis direction of the lead screw being a first direction, and a part of the positioning arm extending into a sensing slot of the slot photoelectric sensor in the first direction.

[0011] In a preferred scheme, the mounting frame comprises a first mounting plate and a second mounting plate fixed perpendicularly to the first mounting plate, the thickness direction of the first mounting plate is parallel to the first direction, the second mounting plate is located between the motor and the sleeve, the guide rail is fixed to the side of the second mounting plate away from the motor, and the slot-shaped photoelectric sensor is fixed to the side of the second mounting plate away from the sleeve.

[0012] In a preferred scheme, the orthopedic device further comprises an extension connecting the second mounting plate and the slot-shaped photoelectric sensor, and the extension extends out of the second mounting plate along the first direction.

[0013] In a preferred scheme, the positioning arm comprises a base fixed to the sleeve, a positioning part extending into the slot-shaped photoelectric sensor, and a connecting part connecting the base and the positioning part, and the positioning part does not overlap the second mounting plate in the thickness direction of the second mounting plate.

[0014] In a preferred scheme, the orthopedic device further comprises a third mounting plate fixed to the first mounting plate, the thickness direction of the third mounting plate is parallel to the first direction, the motor is fixed to the third mounting plate, the output shaft of the motor penetrates through the third mounting plate, and the third mounting plate is further provided with a bearing mounting the lead screw.

[0015] In a preferred scheme, the orthopedic device further comprises a first mounting seat mounting the driving source, and a sliding rail fixed to the first mounting seat, and the mounting frame is in sliding connection with the sliding rail.

[0016] In a preferred scheme, the orthopedic device further comprises a second mounting seat, the mounting frame and the electric cylinder are arranged on the second mounting seat, the electric cylinder on the first mounting seat and the electric cylinder on the second mounting seat are opposite in direction, and when the driving source pushes the mounting frame on the first mounting seat, the distance between the two mounting frames is reduced.

[0017] In a preferred scheme, a plurality of electric cylinders are arranged on the mounting frame along a second direction, and the second direction is perpendicular to the axis direction of the lead screw

[0018] The utility model has the following beneficial effects:

[0019] The application utilizes the output power of the driving source, and utilizes the motor to drive the rotation of the lead screw to drive the sleeve to slide on the guide rail, which can further improve the control accuracy of the position of the pressure head on the sleeve, so as to avoid that the travel distance of the pressure head is too large or too small, thereby ensuring the quality of the finished product. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 A structure schematic view of the orthopedic equipment according to an embodiment of the present application;

[0021] Figure 2 A connection structure schematic view of the electric cylinder according to an embodiment of the present application;

[0022] Figure 3 A partial structure schematic view of the orthopedic equipment according to an embodiment of the present application;

[0023] Figure 4 Figure 3 An enlarged view of a at the position of a;

[0024] Figure 5 A schematic view of the electric cylinder at the position of a in the first direction according to an embodiment of the present application.

[0025] The figure mark: 10, mounting frame;11, first mounting plate;12, second mounting plate;121, guide rail;122, extension piece;13, third mounting plate;131, bearing;20, driving source;30, electric cylinder;31, motor;32, screw;33, sleeve;34, pressure head;35, driving wheel;36, driven wheel;37, synchronous belt;40, slot photoelectric sensor;50, positioning arm;51, base;52, connecting part;53, positioning part;60, first mounting seat;70, slide rail;80, second mounting seat;F1, first direction;F2, second direction; DETAILED DESCRIPTION

[0026] In order to make the technical personnel in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly disposed on the other component;When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component.

[0028] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the devices or components referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0029] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" or "several" is two or more, unless otherwise explicitly specified.

[0030] It should be understood that the structures, proportions, sizes and the like shown in the drawings of the present application are only used to cooperate with the disclosed content of the description, to be understood and read by those skilled in the art, and do not have technical significance, any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effect and purpose that can be achieved by the present application, should still fall within the scope of the technology disclosed by the present application.

[0031] Please refer to Figures 1-5 The orthopedic device provided by an embodiment of the present application comprises a mounting frame 10, a driving source 20 and an electric cylinder 30. The mounting frame 10 is fixed with a guide rail 121 for sliding cooperation with a sleeve 33 of the electric cylinder 30. The driving source 20 provides power as a power source and can drive the mounting frame 10 to slide linearly. The electric cylinder 30 comprises a motor 31, a screw rod 32 and the sleeve 33. The motor 31 is fixed with the mounting frame 10, the motor 31 can drive the screw rod 32 to rotate, the sleeve 33 is threadedly connected with the screw rod 32, and the sleeve 33 is slidingly connected with the guide rail 121. When the screw rod 32 rotates, the sleeve 33 can slide relative to the guide rail 121. One end of the sleeve 33 is provided with an opening for the screw rod 32 to extend into, and the other end of the sleeve 33 is provided with a pressure head 34. The pressure head 34 is used for contacting a workpiece and transmitting pressure during the orthopedic process, so as to realize orthopedic treatment of the workpiece.

[0032] In the embodiment, the scheme of outputting power by the driving source 20 and driving the screw rod 32 to rotate by the motor 31 to drive the sleeve 33 to slide on the guide rail 121 can further improve the control accuracy of the position of the pressure head 34 on the sleeve 33, so as to avoid that the travel distance of the pressure head 34 is too large or too small, thereby ensuring the quality of the finished product.

[0033] The drive source 20 can be a pneumatic cylinder or a hydraulic cylinder. Preferably, the drive source 20 is a hydraulic cylinder, which provides more power output. Preferably, the motor 31 can be a servo motor or a stepper motor.

[0034] In one embodiment, the output shaft of the motor 31 and the lead screw 32 can be directly fixed together for transmission. For example, the output shaft of the motor 31 and the lead screw 32 have the same axis and can rotate synchronously.

[0035] In a preferred embodiment, reference may be made to Figure 2 The electric cylinder 30 also includes a driving pulley 35, a driven pulley 36, and a synchronous belt 37. The driving pulley 35 is mounted on the output shaft of the motor 31, the driven pulley 36 is mounted on the lead screw 32, and the synchronous belt 37 connects the driving pulley 35 and the driven pulley 36, enabling power transmission between the output shaft of the motor 31 and the lead screw 32.

[0036] In this embodiment, the drive wheel 35 and driven wheel 36 are driven by the synchronous belt 37, which makes the structure of the electric cylinder 30 more compact and saves space in terms of layout.

[0037] In a preferred embodiment, to improve the control accuracy of the pressure head 34 position, the straightening device further includes a slotted photoelectric sensor and a positioning arm 50. (See reference...) Figure 5 The slotted photoelectric sensor is fixed to the mounting bracket 10, the positioning arm 50 is fixed to the sleeve 33, and the axis of the lead screw 32 is in the first direction F1. When viewed along the first direction F1, a part of the positioning arm 50 extends into the sensing slot of the slotted photoelectric sensor.

[0038] In this embodiment, the sleeve 33 can slide along the first direction F1. When the sleeve 33 slides to the starting point, it will drive the positioning arm 50 to slide into the sensing groove of the slot-shaped photoelectric sensor, thereby feeding back the positioning information.

[0039] Further references can be made. Figure 2 and Figure 3 The mounting bracket 10 includes a first mounting plate 11 and a second mounting plate 12, wherein the second mounting plate 12 is fixed perpendicularly to the first mounting plate 11, the thickness direction of the first mounting plate 11 is parallel to the first direction F1, the second mounting plate 12 is located between the motor 31 and the sleeve 33, the guide rail 121 is fixed on the side of the second mounting plate 12 away from the motor 31, and the slotted photoelectric sensor is fixed on the side of the second mounting plate 12 away from the sleeve 33.

[0040] In a preferred embodiment, it can be further combined Figure 4In order to facilitate the cooperation between the positioning arm 50 and the slot photoelectric sensor, the orthopedic device further comprises an extension member 122, which connects the slot photoelectric sensor and the second mounting plate 12. In a specific embodiment, the slot photoelectric sensor is fixedly installed on the second mounting plate 12 through the extension member 122. In this case, the extension member 122 extends out of the second mounting plate 12 along the first direction F1, so that the positioning arm 50 can directly extend upward to cooperate with the slot photoelectric sensor without the need to additionally form a structure such as a relief groove on the second mounting plate 12.

[0041] Specifically, the positioning arm 50 comprises a base 51 fixed on the sleeve 33, a positioning portion 53 extending into the slot photoelectric sensor, and a connecting portion 52 connecting the base 51 and the positioning portion 53. When viewed along the thickness direction of the second mounting plate 12, the positioning portion 53 does not overlap the second mounting plate 12. In this case, the positioning portion 53, the connecting portion 52, and the base 51 can be formed by bending a specially designed plate.

[0042] Specifically, referring to Figure 2 and Figure 3 , the orthopedic device further comprises a third mounting plate 13 fixed with the first mounting plate 11. The third mounting plate 13 has a thickness direction parallel to the first direction F1. The motor 31 is fixed on the third mounting plate 13. The output shaft of the motor 31 penetrates the third mounting plate 13. The third mounting plate 13 is further provided with a bearing 131 for mounting the lead screw 32.

[0043] In a preferred embodiment, referring to Figure 1 , the orthopedic device further comprises a first mounting seat 60 and a slide rail 70. The driving source 20 is mounted on the first mounting seat 60, and the number thereof is preferably two. The slide rail 70 is fixed on the first mounting seat 60. The mounting frame 10 is in sliding connection with the slide rail 70. The driving source 20 can push the mounting frame 10 to slide on the slide rail 70.

[0044] It can be understood that in some embodiments, the orthopedic device can only be provided with the first mounting seat 60, i.e., one side of the device is pressed, and the other side provides a supporting function.

[0045] Of course, in some other embodiments, the orthopedic device can be further provided with a second mounting seat 80. The second mounting seat 80 is also provided with a cylinder 30 identical to that on the first mounting seat 60, so that the orthopedic device can accurately adjust the position of the pressure head 34 on both sides.

[0046] Specifically, referring to Figure 1The second mounting base 80 is provided with the mounting frame 10 and the electric cylinder 30, the electric cylinder 30 on the first mounting base 60 and the electric cylinder 30 on the second mounting base 80 are opposite to each other, and when the driving source 20 pushes the mounting frame 10 on the first mounting base 60, the distance between the two mounting frames 10 is reduced. In the embodiment, the orthopedic device is provided with the electric cylinder 30 on both sides, so that the position of the pressing head 34 can be accurately adjusted on both sides, and the orthopedic device can be applied to more possible deformation conditions of the workpiece.

[0047] Preferably, the second mounting base 80 can not be provided with the driving source 20.

[0048] Preferably, the mounting frame 10 is provided with a plurality of electric cylinders 30 in the second direction F2, and the second direction F2 is perpendicular to the axis direction of the screw rod 32. More preferably, the plurality of electric cylinders 30 are horizontally arranged on the mounting frame 10.

[0049] It can be understood that when the first mounting base 60 and the second mounting base 80 are both provided with a plurality of electric cylinders 30, the arrangement of the electric cylinders 30 on the first mounting base 60 and the second mounting base 80 can have two ways, and the first mounting base 60 is on the left and the second mounting base 80 is on the right as an example.

[0050] One arrangement is that one row of electric cylinders 30 on the left and one row of electric cylinders 30 on the right are one-to-one opposite to each other, and form a neat arrangement, and specifically, the pressing heads 34 of the two are opposite to each other; another way can refer to Figure 1 One row of electric cylinders 30 on the left and one row of electric cylinders 30 on the right are staggered, that is, the pressing head 34 on the first mounting base 60 is opposite to the space between the two pressing heads 34 on the second mounting base 80, and in this arrangement, it is more suitable for orthopedic treatment of some tubular or columnar workpieces.

[0051] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An orthopedic device, characterized in that, The orthopedic device includes: Mounting bracket, fixed with guide rails; The driving source drives the mounting bracket to slide linearly; and The electric cylinder includes a motor fixed to the mounting bracket, a lead screw driven by the motor to rotate, and a sleeve threadedly connected to the lead screw and slidably connected to the guide rail. One end of the sleeve is provided with an opening for the lead screw to extend into, and the other end of the sleeve is provided with a pressure head.

2. The orthopedic device according to claim 1, characterized in that, The electric cylinder also includes a driving wheel on the output shaft of the motor, a driven wheel on the lead screw, and a synchronous belt connecting the driving wheel and the driven wheel.

3. The orthopedic device according to claim 1, characterized in that, The orthopedic device also includes a slotted photoelectric sensor fixed to the mounting bracket and a positioning arm fixed to the sleeve. The axis of the lead screw is in a first direction. When viewed along the first direction, a portion of the positioning arm extends into the sensing slot of the slotted photoelectric sensor.

4. The orthopedic device according to claim 3, characterized in that, The mounting bracket includes a first mounting plate and a second mounting plate that is perpendicularly fixed to the first mounting plate. The thickness direction of the first mounting plate is parallel to a first direction. The second mounting plate is located between the motor and the sleeve. The guide rail is fixed on the side of the second mounting plate away from the motor. The slotted photoelectric sensor is fixed on the side of the second mounting plate away from the sleeve.

5. The orthopedic device according to claim 4, characterized in that, The orthopedic device further includes an extension connecting the second mounting plate and the slotted photoelectric sensor, the extension extending out of the second mounting plate along a first direction.

6. The orthopedic device according to claim 5, characterized in that, The positioning arm includes a base fixed to the sleeve, a positioning part extending into the slotted photoelectric sensor, and a connecting part connecting the base and the positioning part. When viewed along the thickness direction of the second mounting plate, the positioning part and the second mounting plate have no overlapping portion.

7. The orthopedic device according to claim 4, characterized in that, The orthopedic device further includes a third mounting plate fixed to the first mounting plate. The thickness direction of the third mounting plate is parallel to the first direction. The motor is fixed to the third mounting plate. The output shaft of the motor passes through the third mounting plate. The third mounting plate is also provided with a bearing for mounting the lead screw.

8. The orthopedic device according to claim 1, characterized in that, The orthopedic device further includes a first mounting base for mounting the drive source, and a slide rail fixed on the first mounting base, wherein the mounting bracket is slidably connected to the slide rail.

9. The orthopedic device according to claim 8, characterized in that, The orthopedic device further includes a second mounting base, on which the mounting bracket and the electric cylinder are provided. The electric cylinder on the first mounting base and the electric cylinder on the second mounting base face opposite directions, and when the drive source pushes the mounting bracket on the first mounting base, the distance between the two mounting brackets will decrease.

10. The orthopedic device according to any one of claims 1-9, characterized in that, The mounting bracket is provided with a plurality of electric cylinders along a second direction, which is perpendicular to the axis of the lead screw.

Images