Aluminum profile machining perforating machine

By using hydraulic cylinder-driven upper die holder and U-shaped support roller clamping technology, the collision problem and the problem of fixing curved plates during the stamping process of aluminum profile punching machine are solved, realizing efficient and automated aluminum profile punching, reducing the labor intensity of workers and expanding the application range of the equipment.

CN223655858UActive Publication Date: 2025-12-12SICHUAN QINGWEN BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520011441.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-12
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

Existing aluminum profile punching machines are prone to collisions due to excessive force during the punching process, which affects the punching effect. Furthermore, existing equipment is not suitable for fixing curved plates, resulting in high labor intensity for workers.

Method used

The upper die base driven by a hydraulic cylinder and a detachable stamping head, combined with a U-shaped support base and rollers to clamp the curved aluminum profile, clamp and fix the curved plate by cooperating with the support base and rollers, avoiding manual fixing and realizing automated drilling.

Benefits of technology

It improves drilling accuracy and efficiency, reduces the labor intensity of workers, expands the applicable range of equipment, and is suitable for curved plates of different thicknesses and arc lengths.

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Abstract

The utility model relates to the technical field of aluminum profile machining, and discloses an aluminum profile machining perforating machine which comprises a workbench erected on the ground, a portal frame is fixed to the workbench, a hydraulic cylinder is fixed to the portal frame, an upper die holder is fixed to a piston rod of the hydraulic cylinder, and a lower die holder is detachably installed on the workbench. Two supporting seats are further installed on the workbench, paired rollers are installed on the supporting seats, and the rollers are used for clamping arc-shaped aluminum profiles. The punching device has the advantages that the arc-shaped plate penetrates through the roller on one supporting seat and then penetrates out of the roller on the other supporting seat, so that the arc-shaped plate is fixed on the lower die seat for punching and punching, the punching device is simple in structure and convenient to use, the arc-shaped plate is prevented from being fixed manually, the labor intensity of workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, and in particular to an aluminum profile drilling machine. Background Technology

[0002] Aluminum profiles are products made of aluminum and other alloying elements. They are typically first processed into castings, forgings, foils, plates, strips, tubes, rods, and profiles, and then manufactured through processes such as cold bending, sawing, drilling, assembly, and coloring. The main metallic element is aluminum, with the addition of various alloying elements to improve the properties of the aluminum material.

[0003] During the processing of aluminum profiles, a drilling machine is required to drill holes in the aluminum profiles. A drilling machine usually includes a punching head and a punching table. The punching head quickly descends to punch holes in the aluminum profile on top of the punching table. However, in existing drilling machines, the punching head is prone to collision with the aluminum profile due to excessive force during the rapid descent. Reducing the punching speed of the punching head will affect the punching effect, resulting in poor practicality.

[0004] Chinese utility model patent (authorization announcement number: CN206356434U, title: A stamping-type drilling machine to prevent displacement) includes a stamping base, a bracket, a stamping cylinder, an elastic clamping device, a mounting plate, an elastic clamping device, an elastic telescopic sleeve, a clamping component, a stamping rod, and a drill rod. The beneficial effects of this utility model are: at the moment the stamping rod contacts the workpiece, it clamps the workpiece from around it, preventing displacement when the workpiece contacts the stamping rod. The lowest point of the elastic clamping device in its relaxed state is lower than the lowest point of the drill rod, thus fixing the workpiece before stamping. As the stamping rod descends, the fixing effect of the elastic clamping device on the workpiece becomes stronger, improving the processing accuracy of this utility model. However, its elastic clamping device is only suitable for drilling holes in panel-type aluminum profiles and is inconvenient for drilling holes in curved plates. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum profile drilling machine to overcome the shortcomings of the prior art.

[0006] The purpose of this utility model is achieved through the following technical solution: an aluminum profile processing and drilling machine, comprising a workbench erected on the ground, a gantry frame fixed on the workbench, a hydraulic cylinder fixed on the gantry frame, an upper die base fixed on the piston rod of the hydraulic cylinder, a guide rod penetrating the gantry frame fixed on the top surface of the upper die base, a punch head detachably mounted on the bottom surface of the upper die base, a lower die base detachably mounted on the workbench below the upper die base, a blanking hole corresponding to the punch head opened on the lower die base, the blanking hole penetrating the workbench, and support seats also mounted on the workbench, two support seats located on opposite sides of the lower die base, the line connecting the two support seats being perpendicular to the plane of the gantry frame, a pair of rollers mounted on the support seats, the axis of the rollers being parallel to the plane of the gantry frame, the rollers being used to clamp the curved aluminum profile.

[0007] Preferably, the workbench is provided with a T-shaped slide groove, the extension direction of the T-shaped slide groove is perpendicular to the plane where the gantry is located, and an A nut is slidably installed in the T-shaped slide groove, and the support seat is tightened onto the A nut by bolts.

[0008] Preferably, the support base is U-shaped, and oblong through holes are provided on both sides of the support base in the vertical direction. A B nut is screwed onto the rotating shaft of the roller, and the B nut is used to fix the rotating shaft of the roller in the oblong through hole.

[0009] Preferably, a drawer is slidably installed at the bottom of the workbench, the drawer is located below the material drop hole, a pair of through holes are provided on the front panel of the drawer, a U-shaped handle is installed on the front panel, the two ends of the U-shaped handle pass through the corresponding through holes, and a limiting member is provided at the end of the U-shaped handle, the limiting member is locked on the inner wall of the drawer.

[0010] Preferably, the limiting member is a nut, and the end of the U-shaped handle is provided with a thread, and the limiting member is screwed onto the end of the U-shaped handle.

[0011] Preferably, the U-shaped handle is also fitted with a spring, with the two ends of the spring abutting against the limiting member and the front panel, respectively.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] The curved plate is passed through the rollers on one support base and then through the rollers on another support base, thus fixing the curved plate on the lower die base for punching and punching. The structure is simple and easy to use, avoiding manual fixing of the curved plate, reducing the labor intensity of workers and improving work efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a partial cross-sectional view of the present invention;

[0016] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle;

[0017] Figure 4 This is a schematic diagram of the installation structure of the U-shaped handle;

[0018] In the diagram, 1-workbench, 2-gantry frame, 3-hydraulic cylinder, 4-upper mold base, 5-guide rod, 6-lower mold base, 7-support base, 8-roller, 9-T-shaped slide, 10-A nut, 11-bolt, 12-oblong through hole, 13-B nut, 14-drawer, 15-U-shaped handle, 16-limiting component, 17-spring. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] like Figure 1 and 2 As shown, an aluminum profile drilling machine includes a workbench 1 mounted on the ground, a gantry frame 2 fixed on the workbench 1, a hydraulic cylinder 3 fixed on the gantry frame 2, an upper die base 4 fixed on the piston rod of the hydraulic cylinder 3, a guide rod 5 penetrating the gantry frame 2 fixed on the top surface of the upper die base 4, a punch head detachably mounted on the bottom surface of the upper die base 4, and a lower die base 6 detachably mounted on the workbench 1 below the upper die base 4. The lower die base 6 has a blanking hole corresponding to the punch head, penetrating the workbench 1. Two support bases 7 are also mounted on the workbench 1, located on opposite sides of the lower die base 6. The line connecting the support bases 7 is perpendicular to the plane where the gantry 2 is located. A pair of rollers 8 are installed on the support bases 7. The axis of the rollers 8 is parallel to the plane where the gantry 2 is located. The rollers 8 are used to clamp the curved aluminum profile. The curved plate passes through the rollers 8 on one support base 7 and then through the rollers 8 on the other support base 7, thereby fixing the curved plate on the lower die base 6 for punching and drilling (the lower die base provides an upward pushing force, and the rollers provide a downward pressing force, so that the curved plate is slightly deformed and thus fixed). The structure is simple and easy to use, avoiding manual fixing of the curved plate, reducing the labor intensity of workers and improving work efficiency.

[0026] In this embodiment, as Figure 1-3As shown, a T-shaped slide groove 9 is provided on the workbench 1. The extension direction of the T-shaped slide groove 9 is perpendicular to the plane where the gantry frame 2 is located. A nut 10 is slidably installed in the T-shaped slide groove 9. The support seat 7 is tightened onto the A nut 10 by bolts 11. By adjusting the distance between the two support seats 7, arc plates of the same thickness but different arc lengths can be clamped, which increases the application range of this utility model.

[0027] In this embodiment, as Figure 1 and 2 As shown, the support base 7 is U-shaped, and oblong through holes 12 are provided on both sides of the support base 7 in the vertical direction. A B nut 13 is screwed on the rotating shaft of the roller 8. The B nut 13 is used to fix the rotating shaft of the roller 8 in the oblong through hole 12. By adjusting the distance between the two rollers 8, arc plates with the same arc length but different thicknesses can be clamped.

[0028] In this embodiment, as Figure 1 , 2 As shown in Figure 4, a drawer 14 is slidably installed on the bottom of the workbench 1. The drawer 14 is located below the material drop hole. A pair of through holes are opened on the front panel of the drawer 14. A U-shaped handle 15 is installed on the front panel. The two ends of the U-shaped handle 15 pass through the corresponding through holes. A limiting member 16 is provided at the end of the U-shaped handle 15. The limiting member 16 is stuck on the inner wall of the drawer 14. When the U-shaped handle 15 is not in use, it is pushed into the drawer 14 to prevent personnel's clothing from being caught and causing safety hazards.

[0029] In this embodiment, as Figure 4 As shown, the limiting component 16 is a nut, and the end of the U-shaped handle 15 is threaded. The limiting component 16 is screwed onto the end of the U-shaped handle 15 to prevent the U-shaped handle 15 from coming off, while facilitating disassembly and replacement.

[0030] In this embodiment, as Figure 4 As shown, a spring 17 is also fitted on the U-shaped handle 15. The two ends of the spring 17 abut against the limiting member 16 and the front panel respectively. Through the restoring force of the spring 17, after the external force on the U-shaped handle 15 is released, the U-shaped handle 15 automatically retracts and locks itself on the front panel, preventing the U-shaped handle 15 from slipping due to vibration.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An aluminum profile drilling machine, comprising a workbench (1) erected on the ground, a gantry frame (2) fixed on the workbench (1), a hydraulic cylinder (3) fixed on the gantry frame (2), an upper die seat (4) fixed on the piston rod of the hydraulic cylinder (3), a guide rod (5) penetrating the gantry frame (2) fixed on the top surface of the upper die seat (4), a punch head detachably mounted on the bottom surface of the upper die seat (4), a lower die seat (6) detachably mounted on the workbench (1) below the upper die seat (4), and a blanking hole corresponding to the punch head opened on the lower die seat (6), the blanking hole penetrating the workbench (1), characterized in that: The workbench (1) is also equipped with a support base (7). There are two support bases (7) located on both sides of the lower mold base (6). The line connecting the two support bases (7) is perpendicular to the plane where the gantry frame (2) is located. A pair of rollers (8) are installed on the support base (7). The axis of the rollers (8) is parallel to the plane where the gantry frame (2) is located. The rollers (8) are used to clamp the arc-shaped aluminum profile.

2. The aluminum profile drilling machine according to claim 1, characterized in that: The workbench (1) is provided with a T-shaped slide groove (9), the extension direction of the T-shaped slide groove (9) is perpendicular to the plane where the gantry frame (2) is located, and an A nut (10) is slidably installed in the T-shaped slide groove (9), and the support seat (7) is tightened on the A nut (10) by bolts (11).

3. The aluminum profile drilling machine according to claim 1 or 2, characterized in that: The support base (7) is U-shaped, and elongated through holes (12) are provided on both sides of the support base (7) in the vertical direction. A B nut (13) is screwed on the shaft of the roller (8). The B nut (13) is used to fix the shaft of the roller (8) in the elongated through hole (12).

4. The aluminum profile drilling machine according to claim 1, characterized in that: A drawer (14) is slidably installed at the bottom of the workbench (1). The drawer (14) is located below the material drop hole. A pair of through holes are provided on the front panel of the drawer (14). A U-shaped handle (15) is installed on the front panel. The two ends of the U-shaped handle (15) pass through the corresponding through holes. A limiting member (16) is provided at the end of the U-shaped handle (15). The limiting member (16) is stuck on the inner wall of the drawer (14).

5. The aluminum profile drilling machine according to claim 4, characterized in that: The limiting member (16) is a nut, and the end of the U-shaped handle (15) is provided with a thread. The limiting member (16) is screwed onto the end of the U-shaped handle (15).

6. The aluminum profile drilling machine according to claim 4, characterized in that: A spring (17) is also fitted on the U-shaped handle (15), with the two ends of the spring (17) abutting against the limiting member (16) and the front panel respectively.

Citation Information

Patent Citations

  • Prevent punching press formula puncher of displacement

    CN206356434U