Hub cutter with chip cutter
By designing a chip breaker with a chamfered arc structure on the hub cutter, the problem of chip breaking in the machining of hubs with diamond inserts is solved. The problem of aluminum chips being entangled and difficult to remove in the existing technology is also solved by designing the hub cutter, which achieves the miniaturization of aluminum chips and chip breaking effect, thereby improving machining quality and insert life.
Patent Information
- Application Number
- CN202522325282.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-11-03
AI Technical Summary
Diamond cutting tools cannot meet the chip-breaking requirements in wheel hub machining, resulting in aluminum chips becoming entangled and difficult to remove, thus affecting machining quality.
Design a hub cutter with a chip breaker, including a cutter body and a chip breaker welded to the bottom of the cutter head. The chip breaker has a welded positioning edge on its edge, and the chamfer is an arc structure with a chamfer angle of 20°~60° and a thickness of 0.5mm~2mm. The gap between the edge and the cutter body is 0.2mm~1.5mm, which is used for the connection between the chip breaker and the cutter body and for chip breaking effect.
By incorporating a chip breaker, aluminum chips are made smaller, preventing entanglement and meeting the requirements for small chips in unmanned workshops, thereby improving processing quality and blade life.
Smart Images

Figure CN223656048U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to fine processing technical field, more specifically, it is especially related to a wheel hub cutter with chip breaker. BACKGROUND
[0002] In the process of machining the rim, the aluminum chips are not easy to be discharged due to winding, and the workpiece is easy to be scratched. The conventional alloy blade generally has a chip breaking groove during pressing, which can play a role in chip breaking when machining the wheel hub workpiece. However, with the improvement of machining process, diamond (PCD) blades are widely used in the field of wheel hub machining. Diamond (PCD) blades not only increase the service life of the blade, save the tool changing time, thereby controlling the cost, but also can get a better smooth surface with roughness. The diamond (PCD) blade is generally welded on the alloy base body by a diamond blank. The diamond blank is usually a planar structure, and cannot be pressed into a chip breaking groove shape, so it cannot meet the requirements of chip breaking cutting, and therefore a function of chip breaking needs to be designed on the diamond (PCD) blade. SUMMARY
[0003] In order to solve the above technical problems, the utility model provides a wheel hub cutter with a chip breaker to solve the problem of chip breaking cutting.
[0004] A wheel hub cutter with a chip breaker, comprising a cutter body; a cutter head is arranged at one end of the cutter body;
[0005] A chip breaker is arranged at the same end as the cutter head and at the bottom of the cutter head; a welding positioning edge is arranged at the edge of the chip breaker; the thickness of the chip breaker is H; a chamfer is arranged on the upper surface of the chip breaker, and the chamfer angle is R.
[0006] Further, the chip breaker is arranged in a circular arc structure; and the chip breaker is welded on the cutter body.
[0007] Further, the cutter body is arranged in a single tooth pattern structure.
[0008] Further, the gap between the edge of the chip breaker and the cutter body is X, and X is greater than the cutting depth.
[0009] Further, the width of the gap X between the edge of the chip breaker and the cutter body is 0.2mm-1.5mm.
[0010] Further, the thickness H of the chip breaker is 0.5mm-2mm.
[0011] Further, the chamfer angle R is 20°-60°.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] By setting the chip breaker of convenient processing shape, setting the welding positioning edge, the chip breaker is more easily connected on the cutter body, and the chip breaking effect is obvious through the chamfer of the chip breaker. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the schematic diagram of the utility model.
[0015] Figure 2 is the enlarged view of A of the utility model.
[0016] Figure 3 is the plan view of the utility model.
[0017] Figure 4 is the cutter body sectional view.
[0018] Figure 5 is the cutter head plan view.
[0019] Figure 6 is the cutter head side view.
[0020] Figure 7 is the chip breaker front view.
[0021] In the drawing, the corresponding relationship of component name and drawing number is as follows:
[0022] 1, cutter body;11, cutter head;2, chip breaker;21, welding positioning edge. DETAILED DESCRIPTION
[0023] The embodiment of the utility model will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0024] In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more than two;The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawing, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "connects", "connects" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connects, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through intermediate medium.
[0026] Embodiment:
[0027] As shown in the accompanying Figure 1 to the accompanying Figure 7 As shown:
[0028] A hub cutter with a chip breaker, comprising a cutter body 1, one end of the cutter body 1 is provided with a cutter head 11;
[0029] Chip breaker 2, the chip breaker 2 is arranged at the same end with the cutter head 11 and is located at the bottom of the cutter head 11, the edge of the chip breaker 2 is provided with a welding positioning edge 21, the thickness of the chip breaker 2 is H, the upper surface of the chip breaker 2 is provided with a chamfer, and the chamfer angle is R. The chip breaker 2 is arranged in a circular arc structure, and the chip breaker 2 is welded on the cutter body 1. The cutter body 1 is arranged in an I-shaped structure. The gap between the edge of the chip breaker 2 and the cutter body 1 is X, and X is greater than the cutting depth. The width of the gap X between the edge of the chip breaker 2 and the cutter body 1 is 0.2mm~1.5mm. The thickness H of the chip breaker 2 is 0.5mm~2mm. The chamfer angle R is 20°~60°.
[0030] Meanwhile, the chip breaker 2 and the cutter body 1 in the scheme are not necessarily arranged concentrically, and can be arranged eccentrically or in an ellipse or other special shape. The advantage of the different concentricity in the scheme is that different cutting depths are achieved according to different positions, and different chip breaking effects are achieved.
[0031] The utility model connects a hard alloy chip breaker on the diamond rake face, makes the aluminum chip small in the processing process, prevents long aluminum chip winding, satisfies the requirement of small chip in unmanned workshop. Connect a chip breaker on the R type hub blade, so that the purpose of chip breaking is achieved in the processing process, as follows: the chip breaker 2 adjusts the X size according to the cutting depth of the blade part, S is the positioning edge, prevents the chip breaker from deviating during welding, H is the thickness of the chip breaker, and R is the chip breaking angle.
[0032] The blade determines the X size according to the cutting depth when machining the rim, wherein the X size width is greater than the cutting depth, further, the size of the chip breaker is determined, the S welding positioning edge is machined, the appropriate R and thickness H are selected, and the chip breaker and the PCD blade blank are connected together through vacuum welding, and it is necessary to note that the welding needs to keep the chip breaker and the PCD blade blank concentric. After the welding, the PCD blade edge is machined. When the blade is machined, the aluminum chip is broken after being hit on the inclined surface of the chip breaker through the rake face, so that the chip breaking purpose is achieved.
[0033] Embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the application and its practical application, and to enable others skilled in the art to understand the application for various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. A hub cutter with a chip cutter, characterized in that: Includes a blade body (1); a blade head (11) is provided at one end of the blade body (1); Chip breaker (2); the chip breaker (2) is located at the same end as the cutter head (11) and at the bottom of the cutter head (11); the edge of the chip breaker (2) is provided with a welding positioning edge (21); the thickness of the chip breaker (2) is H; the upper surface of the chip breaker (2) is provided with a chamfer, and the chamfer angle is R.
2. A hub cutter with a chipper as described in claim 1, characterized in that: The chip breaker (2) is configured as an arc structure; the chip breaker (2) is welded onto the cutter body (1).
3. A hub cutter with a chipper as described in claim 1, characterized in that: The blade body (1) is configured with a single tooth pattern.
4. A hub cutter with a chipper as described in claim 1, characterized in that: The gap between the edge of the chip breaker (2) and the tool body (1) is X, and X is greater than the cutting depth.
5. A hub cutter with a chipper as described in claim 4, characterized in that: The width of the gap X between the edge of the chip breaker (2) and the cutter body (1) is 0.2mm~1.5mm.
6. A hub cutter with a chipper as described in claim 1, characterized in that: The thickness H of the chip breaker (2) is 0.5mm~2mm.
7. A hub cutter with a chipper as described in claim 1, characterized in that: The chamfer angle R is 20°~60°.