Diamond cutter for forming concave spherical microstructure
By incorporating threaded connections and adjustment components, the design solves the problem of inconvenient disassembly of existing diamond tool heads and shanks due to welding. This enables convenient replacement of the tool head and extension/retraction of the shank, meeting the machining requirements of high-precision concave spherical microstructures and improving the practicality of the tool.
Patent Information
- Application Number
- CN202520277357.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Existing diamond tools used for forming concave spherical microstructures are inconvenient to disassemble and replace when the tool tip is welded to the tool holder, resulting in insufficient practicality and inability to meet the needs of high-precision machining.
The tool holder and diamond tip are fixed by a threaded rod and threaded hole connection. The extension and limit of the tool holder are realized by the adjustment component, which facilitates the disassembly and replacement of the tip. The design of the locking block and the locking groove ensures a stable connection of the tool holder.
It enables convenient disassembly and replacement of the tool holder and diamond tool tip, meets the forming requirements of high-precision concave spherical microstructures, and improves the practicality and applicability of the tool.
Smart Images
Figure CN223656096U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diamond tool technical field, concretely is a kind of diamond tool for concave spherical surface microstructure forming. BACKGROUND
[0002] With the increasing development of modern science and technology, in the field of national defense, aerospace and electronic industry, biological medicine and other fields, various high-precision high-surface quality small-caliber special-shaped parts are widely used. These parts require sub-micron level shape accuracy, nanometer level surface roughness and extremely small subsurface damage. Some key microstructures in the parts need to be processed by ultra-precision milling to meet the requirements of precision and surface quality.
[0003] For the machining of concave hemispherical surface of complex parts with extremely small caliber, special tools with small size need to be used in combination with corresponding processing methods to meet the requirements. In the process of machining hard and brittle materials, diamond is the best tool material, and the forming contour accuracy and forming requirements of concave hemispherical surface are extremely high, so a diamond tool for concave spherical surface microstructure forming is needed.
[0004] However, most of the existing diamond tools for concave spherical surface microstructure forming have the problems that the tool head and the tool shank are welded together during use, and the damaged tool head cannot be easily disassembled and replaced, so that the tool cannot meet more use requirements and the practicality is not strong enough. Therefore, a diamond tool for concave spherical surface microstructure forming is proposed to solve the above problems. INVENTION CONTENTS
[0005] In order to make up for the shortcomings of the prior art, solve the problem that most of the existing diamond tools for concave spherical surface microstructure forming have the problems that the tool head and the tool shank are welded together during use, and the damaged tool head cannot be easily disassembled and replaced, so that the tool cannot meet more use requirements and the practicality is not strong enough, the utility model provides a diamond tool for concave spherical surface microstructure forming.
[0006] The technical scheme adopted by the utility model to solve its technical problems is: the utility model discloses a diamond tool for concave spherical surface microstructure forming, which comprises a tool shank, and the right side of the tool shank is provided with a diamond tool head.
[0007] The tool shank is fixedly installed with the diamond tool head through a mounting assembly, the mounting assembly comprises a threaded rod, the threaded rod is installed with the tool shank, a threaded hole is formed in the left side of the diamond tool head, the threaded rod is in threaded connection with the threaded hole, an adjusting assembly is arranged in the tool shank, and the adjusting assembly is installed with the threaded rod.
[0008] Preferably, the adjusting assembly comprises an inner groove formed in the inside of the tool shank, the inner groove extends to the outside of the tool shank at the right side, and a telescopic plate is arranged in the inner groove, the telescopic plate is fixedly connected with the threaded rod at the right side, and a limiting assembly is arranged between the inside of the telescopic plate and the inner groove.
[0009] Preferably, the limiting assembly comprises a limiting groove formed in the inside of the telescopic plate, a front-rear through sliding groove is formed at the left side of the limiting groove, a clamping assembly is arranged in the sliding groove, the limiting groove extends to the right side of the threaded rod at the right side, the limiting groove is communicated with the threaded hole at the inside, a limiting ring is fixedly connected in the limiting groove, a sliding ring is slidably connected in the limiting groove, a spring No.
[0010] Preferably, the clamping assembly comprises a fixed ring fixedly connected in the front and rear of the sliding groove, a sliding block is slidably connected in the front and rear of the sliding groove, a spring No.
[0011] Preferably, the outer surface of the limiting block is arc-shaped, and the outer surface of the limiting block is matched with the outer surface of the connecting block.
[0012] Preferably, the right side of the tool shank is matched with the left side of the diamond tool bit, and the left end of the threaded rod is matched with the right side of the tool shank.
[0013] Preferably, the outer surface of the clamping block is arc-shaped.
[0014] Preferably, the outer surface of the tool shank is provided with anti-skid lines.
[0015] The utility model discloses the beneficial effect lies in:
[0016] 1. The utility model discloses a threaded connection of threaded rod and threaded hole can make the tool shank and diamond tool bit between convenient disassembly and installation, and convenient disassembly replacement after diamond tool bit is damaged, thereby make the cutting tool can satisfy more use demand, and practicality is stronger.
[0017] 2. This utility model uses a locking block to securely engage the telescopic plate within the slot, and a limiting block further secures the locking block within the slot. When the telescopic plate needs adjustment to extend the tool holder for greater flexibility, rotating the tool holder causes the threaded rod to move within the threaded hole. As the threaded rod rotates, the pressing block gradually disengages, causing the pressing block, limiting rod, and limiting block to move. The limiting block then disengages from the connecting block, and further movement of the tool holder allows the tool to extend. The sliding of the handle on the outer surface of the telescopic plate allows the handle to extend. As the handle slides, the locking block inside the slot is compressed. The locking block retracts by compressing the slider and spring. When the locking block aligns with another slot, the rebound force of the spring causes the slider and locking block to move and engage inside the slot, thus keeping the handle stable after sliding. Therefore, the sliding connection between the handle and the telescopic plate allows the handle to be adjusted as a whole, and the telescopic plate further increases the length of the handle, thus meeting the need for the handle to extend during use. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure in Example 1;
[0020] Figure 2 This is a partial cross-sectional view of the structure in Example 1;
[0021] Figure 3 As in Example 1 Figure 2 Enlarged structural diagram at point A in the middle;
[0022] Figure 4 As in Example 1 Figure 2 Enlarged structural diagram at point B;
[0023] Figure 5 This is a schematic diagram of the anti-slip texture structure in Example 2.
[0024] As shown in the figure, the diamond cutter for concave spherical surface microstructure forming comprises a cutter handle 1, a diamond cutter head 2 arranged on the right side of the cutter handle 1, an inner groove 3, an extension plate 4, a clamping groove 5, a threaded rod 6, a threaded hole 7, a limiting groove 8, a limiting rod 9, an extrusion block 10, a sliding groove 11, a limiting block 12, a clamping block 13, a sliding block 14, a spring 1 15, a fixing ring 16, a connecting rod 17, a connecting block 18, a limiting ring 19, a sliding ring 20, a spring 2 21 and anti-skid lines 22. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] Embodiment one
[0027] Please refer to Figures 1-4 As shown in the figure, the diamond cutter for concave spherical surface microstructure forming comprises a cutter handle 1, a diamond cutter head 2 arranged on the right side of the cutter handle 1, an inner groove 3, an extension plate 4, a clamping groove 5, a threaded rod 6, a threaded hole 7, a limiting groove 8, a limiting rod 9, an extrusion block 10, a sliding groove 11, a limiting block 12, a clamping block 13, a sliding block 14, a spring 1 15, a fixing ring 16, a connecting rod 17, a connecting block 18, a limiting ring 19, a sliding ring 20, a spring 2 21 and anti-skid lines 22.
[0028] The cutter handle 1 is fixedly installed with the diamond cutter head 2 through a mounting assembly, the mounting assembly comprises a threaded rod 6, the threaded rod 6 is installed with the cutter handle 1, a threaded hole 7 is formed in the left side of the diamond cutter head 2, the threaded rod 6 is in threaded connection with the threaded hole 7, an adjusting assembly is arranged in the cutter handle 1, and the adjusting assembly is installed with the threaded rod 6; when working, the threaded connection between the threaded rod 6 and the threaded hole 7 can facilitate the dismounting and mounting between the cutter handle 1 and the diamond cutter head 2, and facilitate the dismounting and replacement of the damaged diamond cutter head 2, so that the cutter is convenient to use and has high practicability, the length of the cutter handle 1 can be adjusted according to the adjusting assembly, the overall use length of the cutter handle 1 can be adjusted, the cutter can meet more use requirements, the arc radius of the diamond cutter head 2 of the cutter can reach 40 ± 1 μm, and the concave spherical surface microstructure forming is facilitated.
[0029] The adjusting assembly comprises an inner groove 3 opened in the inside of the tool handle 1, the inner groove 3 extends to the outside of the tool handle 1 at the right side of the inside, the inner groove 3 is provided with an expansion plate 4, the expansion plate 4 is fixedly connected with a threaded rod 6 at the right side, and the inside of the expansion plate 4 and the inside of the inner groove 3 are jointly provided with a limiting assembly; during operation, the sliding connection between the expansion plate 4 and the inner groove 3 can make the tool handle 1 slide on the outer surface of the expansion plate 4, and the entire tool handle 1 can be adjusted and elongated to meet more use requirements, and the limiting assembly can keep the position of the tool handle 1 stable after the expansion, and when the threaded rod 6 is completely screwed in the threaded hole 7, the limiting assembly can limit and stabilize the tool handle 1 and the expansion plate 4, and when the threaded rod 6 is not completely screwed in the threaded hole 7, the limiting assembly can be separated from the limiting of the tool handle 1 so that the tool handle 1 can slide on the outer surface of the expansion plate 4, and after sliding, the tool handle 1 is rotated again to make the threaded rod 6 completely screwed in the threaded hole 7, so that the position of the tool handle 1 after sliding can be kept stable.
[0030] The limiting assembly comprises a limiting groove 8 opened in the inside of the expansion plate 4, a front and rear through type sliding groove 11 is opened at the left side of the inside of the limiting groove 8, the sliding groove 11 is provided with a clamping assembly, the limiting groove 8 extends to the right side of the threaded rod 6 at the right side of the inside, the inside of the limiting groove 8 communicates with the inside of the threaded hole 7, the limiting groove 8 is fixedly connected with a limiting ring 19, the limiting groove 8 is slidingly connected with a sliding ring 20, the sliding ring 20 and the fixed ring 16 are fixedly connected with a spring 21, the limiting rod 9 penetrates through the inside of the sliding ring 20 and is inserted in the sliding groove 11, the left end of the limiting rod 9 is fixedly connected with a limiting block 12, and the right end of the limiting rod 9 is fixedly connected with the extrusion block 10; during operation, the threaded connection between the threaded rod 6 and the threaded hole 7 can extrude the extrusion block 10, the extrusion block 10 is extruded to drive the limiting rod 9 and the sliding ring 20 to slide in the limiting groove 8, then the sliding ring 20 is extruded to drive the spring 21 to rebound, the extrusion block 10 and the limiting rod 9 are reset, then the limiting rod 9 moves to drive the limiting block 12 to be inserted in the sliding groove 11 to limit the clamping assembly, and the clamping assembly can make the expansion plate 4 and the tool handle 1 stable.
[0031] The clamping assembly comprises a fixed ring 16 fixedly connected to the front and rear inside of the sliding groove 11, sliding blocks 14 slidingly connected to the front and rear inside of the sliding groove 11, springs 15 fixedly connected between the sliding blocks 14 and the fixed ring 16, clamping blocks 13 fixedly connected to one side of the sliding blocks 14, connecting rods 17 fixedly connected to the other side of the sliding blocks 14, the other end of the connecting rods 17 penetrating through the springs 15 and the fixed ring 16, connecting blocks 18 fixedly connected to the other end of the connecting rods 17, a plurality of clamping grooves 5 evenly distributed on the front and rear surfaces of the inner groove 3, and the outer surfaces of the clamping blocks 13 are clamped in the clamping grooves 5. When the position of the telescopic plate 4 needs to be adjusted to make the shank 1 elongate to meet more use requirements, the shank 1 is rotated to make the threaded rod 6 rotate and move in the threaded hole 7, the pressing block 10 is slowly separated from the pressing, the pressing block 10 and the limiting rod 9 and the limiting block 12 are moved, the limiting block 12 is separated from the limiting of the connecting block 18, the shank 1 is moved on the outer surface of the telescopic plate 4 to make the shank 1 elongate, the clamping block 13 in the clamping groove 5 is pressed, the clamping block 13 is retracted through the pressing of the sliding block 14 and the spring 15, the spring 15 drives the sliding block 14 and the clamping block 13 to move and clamp in the clamping groove 5 when the clamping block 13 corresponds to another clamping groove 5, and the position of the shank 1 is kept stable after the sliding movement, so that the shank 1 can be adjusted as a whole through the sliding connection between the shank 1 and the telescopic plate 4, and the length of the shank 1 is increased through the telescopic plate 4, so that the shank 1 can be elongated during use.
[0032] The outer surface of the limiting block 12, the outer surface of the pressing block 10 and the outer surface of the connecting block 18 are all arc-shaped, and the outer surface of the limiting block 12 is fitted with the outer surface of the connecting block 18.
[0033] The right side of the shank 1 is fitted with the left side of the diamond cutter head 2, and the left end of the threaded rod 6 is fitted with the right side of the shank 1.
[0034] The outer surface of the clamping block 13 and the inner wall of the clamping groove 5 are both arc-shaped.
[0035] Example two
[0036] Please refer toFigure 5 As shown, the knife handle 1 is provided with anti-skid lines 22 on the outer surface as another embodiment of the utility model.
[0037] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The basic principles, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, various changes and improvements of the utility model can be made, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. A diamond tool for concave spherical microstructure forming, comprising a tool handle (1), a diamond tool head (2) is arranged on the right side of the tool handle (1); the tool handle (1) is fixedly installed with the diamond tool head (2) through a mounting assembly, the mounting assembly comprises a threaded rod (6) installed with the tool handle (1), a threaded hole (7) is formed on the left side of the diamond tool head (2), the threaded rod (6) is threadedly connected with the threaded hole (7), and an adjusting assembly is arranged in the tool handle (1) and installed with the threaded rod (6). characterized in that The adjusting assembly comprises an inner groove (3) formed in the tool handle (1), the inner groove (3) extends to the outside of the tool handle (1) on the right side in the inner groove (3), a telescopic plate (4) is arranged in the inner groove (3), the telescopic plate (4) is fixedly connected with the threaded rod (6) on the right side, and a limiting assembly is jointly arranged between the inner groove (3) and the telescopic plate (4) in the inner groove (3).
2. The diamond tool for concave spherical micro-structure molding according to claim 1, characterized in that: The limiting assembly comprises a limiting groove (8) formed in the telescopic plate (4), a front-rear through sliding groove (11) is formed on the left side in the limiting groove (8), a clamping assembly is arranged in the sliding groove (11), the limiting groove (8) extends to the right side of the threaded rod (6) on the right side in the limiting groove (8), the limiting groove (8) is communicated with the threaded hole (7) in the inner groove (3), a limiting ring (19) is fixedly connected in the limiting groove (8), a sliding ring (20) is slidably connected in the limiting groove (8), a spring (21) is fixedly connected between the sliding ring (20) and the fixed ring (16), a limiting rod (9) penetrates through the sliding ring (20) in the sliding ring (20), the left end of the limiting rod (9) penetrates through the spring (21) and the fixed ring (16) and is inserted into the sliding groove (11), a limiting block (12) is fixedly connected to the left end of the limiting rod (9), and an extrusion block (10) is fixedly connected to the right end of the limiting rod (9).
3. The diamond tool for concave spherical micro-structure molding according to claim 2, characterized in that: The clamping assembly comprises a fixed ring (16) fixedly connected to the front and rear of the sliding groove (11), a sliding block (14) is slidably connected to the front and rear of the sliding groove (11), a spring (15) is fixedly connected between the sliding block (14) and the fixed ring (16), a clamping block (13) is fixedly connected to one side of the sliding block (14), a connecting rod (17) is fixedly connected to the other side of the sliding block (14), the other end of the connecting rod (17) penetrates through the spring (15) and the fixed ring (16), a connecting block (18) is fixedly connected to the other end of the connecting rod (17), a plurality of clamping grooves (5) are formed on the front and rear surfaces of the inner groove (3), and the outer surface of the clamping block (13) is clamped in the clamping groove (5).
4. The diamond tool for concave spherical micro-structure molding according to claim 3, characterized in that: The outer surfaces of the limiting block (12), the extrusion block (10) and the connecting block (18) are all arranged in arc shapes, and the outer surface of the limiting block (12) is fitted with the outer surface of the connecting block (18).
5. The diamond tool for concave spherical micro-structuring according to claim 4, characterized in that: The right side of the tool handle (1) is fitted with the left side of the diamond tool head (2), and the left end of the threaded rod (6) is fitted with the right side of the tool handle (1).
6. The diamond tool for concave spherical micro-structure molding according to claim 5, characterized in that: 7. The diamond tool for concave spherical micro-structure molding according to claim 6, characterized in that: The outer surface of the card block (13) and the inner side wall of the card slot (5) are both arranged in arc shape.
8. The diamond tool for concave spherical micro-structure molding according to claim 7, characterized in that: The outer surface of the tool shank (1) is provided with anti-skid lines (22).