Threading machine with machining and positioning functions

Abstract

The utility model discloses a die head threading machine with processing and positioning functions, which comprises a workbench and a die head threading mechanism, four corners of the bottom of the workbench are fixedly connected with supporting legs, an automatic positioning mechanism is arranged above the workbench, and the automatic positioning mechanism comprises a clamping measuring assembly, a lifting assembly and an axis measuring assembly; the clamping and measuring assembly comprises a supporting table, a front clamping structure and a rear clamping structure which are symmetrical are arranged on the supporting table, each clamping structure comprises a left arc-shaped clamping plate and a right arc-shaped clamping plate, and when the two arc-shaped clamping plates clamp and center a pipeline to be machined, the radius of the pipeline is measured through a laser distance measuring sensor. When the threading machine with the machining and positioning functions is used for threading a pipeline, the pipeline is clamped through the clamping and measuring assembly, the threading machine can be suitable for pipelines with different diameter sizes, meanwhile, the radius of the to-be-machined pipeline is detected through the laser distance measuring sensor, and follow-up axis positioning is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of threading machine technology, specifically a threading machine with processing and positioning functions. Background Technology

[0002] A threading machine is a device used during pipe installation to process threads on pipes according to the actual conditions. The development of threading machines is relatively rapid. They have many advantages such as simple structure, portability, and high threading efficiency. Moreover, new functions such as pipe cutting and waste collection have been added to the threading machine, making it more versatile and easier to use.

[0003] Referring to patent publication number "CN211866792U", a threading machine is disclosed. A fixed plate is fixed on the support frame, a power device is fixed above the fixed plate, a chuck is fixed at the front end of the power device, a die fixing sleeve is provided at the output end of the power device, a guide post is fixed between the die fixing sleeve and the chuck, the die fixing sleeve is slidably sleeved on the outside of the guide post, and a threading die is fixed below the die fixing sleeve.

[0004] As shown in the above technology, when threading a pipe, one end of the pipe needs to be pushed into the threading mechanism. When pushing it in, it is necessary to ensure that the axis of the pipe is aligned with the center of the threading mechanism. Existing threading is only done by clamping and fixing mechanism, which cannot guarantee accurate positioning of the axis, so the processed thread may be misaligned. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a threading machine with processing positioning function, which solves the problem of inaccurate positioning when using existing threading machines.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a threading machine with processing and positioning function includes a worktable and a threading mechanism. Support legs are fixedly connected to the four corners of the bottom of the worktable. An automatic positioning mechanism is provided above the worktable. The automatic positioning mechanism includes a clamping and measuring component, a lifting component, and a shaft center measuring component.

[0007] The clamping and measuring assembly includes a support platform with two sets of symmetrical clamping structures at the front and rear. Each clamping structure includes two arc-shaped clamping plates on the left and right, and a laser rangefinder is installed on the arc-shaped clamping plates. When the two arc-shaped clamping plates clamp and align the pipe to be processed, the radius of the pipe is measured by the laser rangefinder. The axis measuring assembly includes an axis measuring sensor. After obtaining the pipe radius data, the axis measuring sensor moves to the same straight line as the pipe axis and, with the cooperation of the lifting assembly, aligns the pipe axis with the axis of the threading mechanism.

[0008] Preferably, the clamping structure further includes two sets of fixing seats, each set of fixing seats consisting of two left and right fixing seats. A sliding rod is fixedly connected between each set of fixing seats. The two arc-shaped clamping plates are slidably connected to the two sides of the surfaces of the two sliding rods. A limiting spring is sleeved on the surface of the sliding rod located on the opposite side of the two arc-shaped clamping plates.

[0009] Preferably, the laser rangefinder is fixedly connected to the outer side of the right-side arc-shaped clamp via a bracket, and a measuring baffle for cooperating with the laser rangefinder is fixedly connected to the top of the support platform.

[0010] Preferably, the axis measuring assembly includes a fixed plate, which is fixedly connected to the outer side of the left arc-shaped clamping plate. A middle rod is fixedly connected between the top and bottom of the inner wall of the fixed plate. A support plate is rotatably connected to the surface of the middle rod. A torsion spring is sleeved on the surface of the middle rod inside the support plate. One end of the torsion spring is fixedly connected to the surface of the middle rod, and the other end of the torsion spring is fixedly connected to the support plate. A limit plate is fixedly connected to the left side of the front of the support plate, and the limit plate is used to limit the rotation angle of the support plate.

[0011] Preferably, a slide rail is fixedly connected to the back of the support plate, and a support frame is slidably connected to the surface of the slide rail. An axis measuring sensor is fixedly connected to the back of the support frame. A drive motor is fixedly connected to the front of the support frame, and a drive gear is fixedly connected to the output end of the drive motor. A rack is fixedly connected to the back of the support plate, and the drive gear meshes with the rack for transmission.

[0012] Preferably, the lifting assembly cooperates with the axis measuring assembly. The lifting assembly includes a T-shaped guide rod, which is slidably connected to the top of the worktable, and the top end of the T-shaped guide rod is fixedly connected to the bottom of the support platform. A hydraulic cylinder is fixedly connected to the bottom of the worktable, and the telescopic end of the hydraulic cylinder is fixedly connected to the bottom of the support platform.

[0013] Beneficial effects

[0014] This utility model provides a threading machine with processing and positioning functions. Compared with the prior art, it has the following advantages:

[0015] 1. This threading machine with processing and positioning function includes a support table with a clamping and measuring component. The support table is equipped with two sets of symmetrical clamping structures, each consisting of two arc-shaped clamping plates on the left and right sides. A laser range sensor is installed on the arc-shaped clamping plates. When threading pipes, the clamping and measuring component clamps the pipes and is applicable to pipes of different diameters. At the same time, the laser range sensor detects the radius of the pipe to be processed, which facilitates subsequent axis positioning.

[0016] 2. The threading machine with processing and positioning function includes a fixed plate through the axis measuring component, and the fixed plate is fixedly connected to the outer side of the left arc-shaped clamp. A middle rod is fixedly connected between the top and bottom of the inner wall of the fixed plate, and a support plate is rotatably connected to the surface of the middle rod. The axis measuring component moves the axis measuring sensor to the center of the pipe according to the radius data, and the axis of the pipe is aligned with the center of the threading mechanism through the cooperation of the lifting component. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the appearance of the present utility model;

[0018] Figure 2 This is a schematic diagram of the automatic positioning mechanism of this utility model;

[0019] Figure 3 This is a partial schematic diagram of the clamping assembly of this utility model;

[0020] Figure 4 This is a schematic diagram of the shaft center measuring component of this utility model.

[0021] In the diagram: 1. Workbench; 2. Threading mechanism; 3. Support leg; 4. Clamping and measuring assembly; 41. Support platform; 42. Fixed seat; 43. Slide rod; 44. Arc-shaped clamping plate; 45. Limiting spring; 46. Laser rangefinder sensor; 47. Measuring baffle; 6. Lifting assembly; 61. T-shaped guide rod; 62. Hydraulic cylinder; 7. Shaft measuring assembly; 71. Fixed plate; 72. Intermediate rod; 73. Support plate; 74. Torsion spring; 75. Limiting plate; 76. Slide rail; 77. Support frame; 78. Shaft measuring sensor; 79. Drive motor; 710. Drive gear; 711. Rack. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 The threading machine with processing and positioning functions offers two technical solutions:

[0024] The first embodiment includes a workbench 1 and a threading mechanism 2. Support legs 3 are fixedly connected to the four corners of the bottom of the workbench 1. An automatic positioning mechanism is provided above the workbench 1. The automatic positioning mechanism includes a clamping and measuring component 4, a lifting component 6 and a shaft measuring component 7.

[0025] The clamping and measuring assembly 4 includes a support platform 41, on which two sets of symmetrical clamping structures are provided. The clamping structures include two arc-shaped clamping plates 44 on the left and right, and laser range sensors 46 are provided on the arc-shaped clamping plates 44. When the two arc-shaped clamping plates 44 clamp and center the pipe to be processed, the radius of the pipe is measured by the laser range sensors 46. The clamping structure also includes two sets of fixed seats 42 on the front and rear. Each set of fixed seats 42 consists of two fixed seats 42 on the left and right. A slide rod 43 is fixedly connected between each set of fixed seats 42. The two arc-shaped clamping plates 44 are slidably connected to the two sides of the surfaces of the two slide rods 43. Limiting springs 45 are sleeved on the surfaces of the slide rods 43 on the opposite sides of the two arc-shaped clamping plates 44. The laser range sensor 46 is fixedly connected to the outside of the right arc-shaped clamping plate 44 through a bracket. A measuring baffle 47 for cooperating with the laser range sensor 46 is fixedly connected to the top of the support platform 41.

[0026] When threading pipes, the pipes are clamped by the clamping and measuring component 4, which is applicable to pipes of different diameters. At the same time, the radius of the pipe to be processed is detected by the laser range sensor 46, which facilitates subsequent axis positioning.

[0027] The second embodiment differs from the first embodiment in that: the axis measuring component 7 includes an axis measuring sensor 78, which, after obtaining the pipe radius data, moves to the same straight line as the pipe axis and, with the cooperation of the lifting component 6, aligns the pipe axis with the threading mechanism 2. The axis measuring component 7 includes a fixing plate 71, which is fixedly connected to the outer side of the left arc-shaped clamping plate 44. A middle rod 72 is fixedly connected between the top and bottom of the inner wall of the fixing plate 71. A support plate 73 is rotatably connected to the surface of the middle rod 72. A torsion spring 74 is sleeved on the surface of the middle rod 72 inside the support plate 73. One end of the torsion spring 74 is fixedly connected to the surface of the middle rod 72. The other end is fixedly connected to the support plate 73. A limit plate 75 is fixedly connected to the left side of the front of the support plate 73, and the limit plate 75 is used to limit the rotation angle of the support plate 73. A slide rail 76 is fixedly connected to the back of the support plate 73, and a support frame 77 is slidably connected to the surface of the slide rail 76. An axis measuring sensor 78 is fixedly connected to the back of the support frame 77. A drive motor 79 is fixedly connected to the front of the support frame 77, and a drive gear 710 is fixedly connected to the output end of the drive motor 79. The drive motor 79 is a servo motor, and a signal processor is set on the servo motor to process the signal of the laser rangefinder 46. A rack 711 is fixedly connected to the back of the support plate 73, and the drive gear 710 meshes with the rack 711 for transmission.

[0028] The lifting assembly 6 cooperates with the axis measuring assembly 7. The lifting assembly 6 includes a T-shaped guide rod 61, which is slidably connected to the top of the worktable 1. The top of the T-shaped guide rod 61 is fixedly connected to the bottom of the support platform 41. A hydraulic cylinder 62 is fixedly connected to the bottom of the worktable 1, and the telescopic end of the hydraulic cylinder 62 is fixedly connected to the bottom of the support platform 41.

[0029] The axis measuring component 7 moves the axis measuring sensor 78 to the center of the pipe based on the radius data, and the lifting component 6 aligns the axis of the pipe with the center of the threading mechanism 2.

[0030] In use, the pipe to be processed is pressed in from above the two arc-shaped clamps 44. During pressing, the two arc-shaped clamps 44 are moved away from each other. After the pipe enters the middle part of the arc-shaped clamps 44, the two limit springs 45 clamp the two arc-shaped clamps 44 to both sides of the pipe. After stabilization, the distance moved by the arc-shaped clamps 44 is measured by the cooperation of the laser range sensor 46 and the measuring baffle 47. The distance moved by the arc-shaped clamps 44 is the radius of the clamped pipe. The radius data is transmitted to the axis measuring component 7, and the drive motor 79 is started at the same time. The drive motor 79 operates and drives the drive gear 710 to rotate. The drive gear 710 rotates and engages with the rack 711, causing the rack 711 to move. This, in turn, moves the shaft center measuring sensor 78 to the shaft center of the pipe. The hydraulic cylinder 62 is activated, causing the support platform 41 to move. The movement stops after the shaft center measuring sensor 78 detects that it is aligned with the center of the threading mechanism 2. At this time, the positioning is automatically completed. The pipe is pushed into the threading mechanism 2. When the pipe contacts the support plate 73, it pushes the support plate 73 to rotate, allowing the pipe to pass over the support plate 73.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A threading machine with processing and positioning function, comprising a worktable (1) and a threading mechanism (2), characterized in that: The workbench (1) is fixedly connected to four corners at the bottom with support legs (3), and an automatic positioning mechanism is provided above the workbench (1). The automatic positioning mechanism includes a clamping and measuring component (4), a lifting component (6), and a shaft measuring component (7). The clamping and measuring assembly (4) includes a support platform (41), and the support platform (41) is provided with two sets of symmetrical clamping structures. The clamping structure includes two left and right arc-shaped clamping plates (44), and a laser range sensor (46) is provided on the arc-shaped clamping plates (44). When the two arc-shaped clamping plates (44) clamp and align the pipe to be processed, the laser range sensor (46) measures the radius of the pipe. The axis measuring assembly (7) includes an axis measuring sensor (78), and after obtaining the pipe radius data, the axis measuring sensor (78) moves to the same straight line as the pipe axis, and with the cooperation of the lifting assembly (6), the axis of the pipe is aligned with the axis of the threading mechanism (2).

2. The threading machine with processing and positioning function according to claim 1, characterized in that: The clamping structure also includes two sets of fixing seats (42) at the front and rear. Each set of fixing seats (42) consists of two fixing seats (42) on the left and right sides. Each set of fixing seats (42) is fixedly connected to a sliding rod (43). The two arc-shaped clamping plates (44) are slidably connected to the two sides of the surface of the two sliding rods (43). The surface of the sliding rod (43) located on the opposite side of the two arc-shaped clamping plates (44) is fitted with a limiting spring (45).

3. A threading machine with processing and positioning function according to claim 1, characterized in that: The laser rangefinder (46) is fixedly connected to the outside of the right arc-shaped clamp (44) via a bracket, and the top of the support platform (41) is fixedly connected to a measuring baffle (47) for cooperation with the laser rangefinder (46).

4. A threading machine with processing and positioning function according to claim 1, characterized in that: The axis measuring assembly (7) includes a fixed plate (71), and the fixed plate (71) is fixedly connected to the outer side of the left arc-shaped clamp (44). An intermediate rod (72) is fixedly connected between the top and bottom of the inner wall of the fixed plate (71). A support plate (73) is rotatably connected to the surface of the intermediate rod (72). A torsion spring (74) is sleeved on the surface of the intermediate rod (72) inside the support plate (73). One end of the torsion spring (74) is fixedly connected to the surface of the intermediate rod (72), and the other end of the torsion spring (74) is fixedly connected to the support plate (73). A limiting plate (75) is fixedly connected to the left side of the front of the support plate (73), and the limiting plate (75) is used to limit the rotation angle of the support plate (73).

5. A threading machine with processing and positioning function according to claim 4, characterized in that: A slide rail (76) is fixedly connected to the back of the support plate (73), and a support frame (77) is slidably connected to the surface of the slide rail (76). An axis measuring sensor (78) is fixedly connected to the back of the support frame (77). A drive motor (79) is fixedly connected to the front of the support frame (77), and a drive gear (710) is fixedly connected to the output end of the drive motor (79). A rack (711) is fixedly connected to the back of the support plate (73), and the drive gear (710) meshes with the rack (711) for transmission.

6. A threading machine with processing and positioning function according to claim 1, characterized in that: The lifting assembly (6) cooperates with the axis measuring assembly (7). The lifting assembly (6) includes a T-shaped guide rod (61), which is slidably connected to the top of the worktable (1), and the top of the T-shaped guide rod (61) is fixedly connected to the bottom of the support platform (41). A hydraulic cylinder (62) is fixedly connected to the bottom of the worktable (1), and the telescopic end of the hydraulic cylinder (62) is fixedly connected to the bottom of the support platform (41).

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