Automatic tapping and positioning device for sheet metal part for high-speed rail
By using a multi-point positioning structure driven by servo motors and hydraulic cylinders, the problem of unstable positioning in high-speed rail sheet metal tapping equipment has been solved, achieving stable positioning and flexible clamping, thus improving the stability and flexibility of processing.
Patent Information
- Application Number
- CN202423230070.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The positioning mechanism of existing high-speed rail sheet metal tapping equipment is difficult to stably limit the tapping area, affecting the processing stability.
The system employs a servo motor-driven adjusting screw and hydraulic cylinder in conjunction with a positioning plate to achieve multi-point positioning of the top and sides of sheet metal parts. Combined with a detachable clamping plate structure, it improves the flexibility of positioning and clamping.
It achieves stable positioning of the tapping area of sheet metal parts, improves the stability of tapping, and the clamping plate is detachable and replaceable, enhancing the flexibility of clamping.
Smart Images

Figure CN223656173U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-speed rail sheet metal parts technology, specifically an automatic tapping and positioning device for high-speed rail sheet metal parts. Background Technology
[0002] High-speed rail is short for high-speed railway. The construction of high-speed rail requires a large number of sheet metal parts. When processing high-speed rail sheet metal parts, tapping equipment is needed to tap them. During the processing, the tapping equipment needs to use a positioning mechanism to position the sheet metal parts to facilitate stable tapping.
[0003] The positioning mechanism on tapping equipment mostly uses cylinders for positioning. The positioning mechanism can only limit and clamp the side of the sheet metal part. When the tapping machine taps the sheet metal part, the tapping area of the sheet metal part is prone to vibration. The positioning mechanism is not convenient to limit the tapping area, thus affecting the stability of tapping.
[0004] There is an urgent need for an automatic tapping and positioning device for sheet metal parts used in high-speed rail to solve the technical defects mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide an automatic tapping positioning device for sheet metal parts used in high-speed rail, so as to solve the problem of inconvenience in positioning the tapping area mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic tapping and positioning device for sheet metal parts used in high-speed rail, comprising a positioning seat, a reserved groove inside the positioning seat, an adjusting screw movably installed inside the reserved groove, a servo motor installed on the right side inside the reserved groove, two sets of screw sleeves installed outside the adjusting screw, a support plate fixedly connected to the top of the screw sleeves, clamping plates on both sides of the top of the positioning seat, a groove at the top of the support plate, a drive motor installed inside the groove, a support seat fixedly connected to the output end of the drive motor, an electric push rod installed at the top of the support seat, a fixing plate fixedly connected to the output end of the electric push rod, a hydraulic cylinder installed at the top of the fixing plate, a splicing groove installed at the output end of the hydraulic cylinder, a positioning plate installed at the bottom of the splicing groove, a clamping pad provided on the clamping plate, an installation block fixedly connected to the outside of the clamping plate, an installation slot provided inside the support plate, and an installation bolt provided at the front end of the support plate.
[0007] As a further technical solution of this utility model, the positioning plate is provided in two sets, and a rubber pad is installed at the bottom of the positioning plate.
[0008] As a further technical solution of this utility model, the bottom end of the reserved groove is fixedly connected to a limiting slide, and the screw sleeve is slidably connected to the outside of the limiting slide.
[0009] As a further technical solution of this utility model, the output end of the servo motor is fixedly connected to the right side of the adjusting screw, and the adjusting screw is provided with two sets of opposite threads on its exterior.
[0010] As a further technical solution of this utility model, the mounting block is embedded inside the mounting slot, the mounting block has a mounting hole inside, and the mounting bolt is embedded inside the mounting hole.
[0011] As a further technical solution of this utility model, a splicing block is fixedly connected to the top of the positioning plate, and limit baffles are movably connected to both sides of the front end of the splicing groove.
[0012] As a further technical solution of this utility model, the splicing block is embedded inside the splicing groove, and the limiting baffle is set at the front end of the splicing block.
[0013] As a further technical solution of this utility model, a sliding groove is provided at the top of the positioning seat, and fixing bolts are installed on both sides of the positioning seat.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the automatic tapping positioning device for sheet metal parts for high-speed rail not only realizes the function of easy positioning of the tapping area and easy replacement of the clamping plate, but also realizes the function of easy disassembly.
[0015] (1) By setting up a support plate, electric push rod, fixed plate, adjusting screw, positioning plate, hydraulic cylinder, support base, drive motor and servo motor, the servo motor drives the clamping plate to clamp and limit the sheet metal part during tapping. Then the drive motor drives the electric push rod to rotate to a suitable limit angle. Then the electric push rod pushes the positioning plate to the tapping area. Then the hydraulic cylinder pushes the positioning plate down. The positioning plate is larger than the top of the sheet metal part to limit it. This structure realizes convenient positioning of the tapping area and improves the stability of tapping.
[0016] (2) By setting up mounting slots, mounting blocks, clamping plates, clamping pads, fixing bolts and mounting holes, the clamping plate can clamp and limit the side of the sheet metal part. The clamping pad on the clamping plate can improve the clamping stability during clamping. The clamping plate can be disassembled and replaced as needed. When replacing, unscrew the fixing bolts and then remove the clamping plate from the support plate. This structure realizes the function of easy replacement of the clamping plate and improves the flexibility of clamping.
[0017] (3) By setting a positioning plate, a limiting baffle, a splicing groove and a splicing block, the positioning plate can be removed from the hydraulic cylinder. When disassembling, the limiting baffle needs to be moved away from the front end of the splicing block first. After the limiting baffle is moved away, the positioning plate is pulled forward. The splicing block at the top of the positioning plate can be moved out from the splicing groove. This structure realizes the function of easy disassembly. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a front view structural diagram of the present utility model;
[0020] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0021] Figure 4 This is a front view cross-sectional structural diagram of the support plate of this utility model.
[0022] In the diagram: 1. Positioning seat; 2. Reserved slot; 3. Support plate; 4. Mounting slot; 5. Electric actuator; 6. Fixing plate; 7. Adjusting screw; 8. Limit slide; 9. Positioning plate; 10. Hydraulic cylinder; 11. Support seat; 12. Drive motor; 13. Groove; 14. Mounting block; 15. Clamping plate; 16. Screw sleeve; 17. Servo motor; 18. Mounting bolt; 19. Clamping pad; 20. Fixing bolt; 21. Limiting baffle; 22. Splicing groove; 23. Splicing block; 24. Mounting hole. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4This utility model provides an embodiment of an automatic tapping and positioning device for sheet metal parts used in high-speed rail, comprising a positioning seat 1, a reserved groove 2 inside the positioning seat 1, an adjusting screw 7 movably mounted inside the reserved groove 2, a servo motor 17 mounted on the right side inside the reserved groove 2, two sets of screw sleeves 16 mounted outside the adjusting screw 7, a support plate 3 fixedly connected to the top of the screw sleeves 16, clamping plates 15 on both sides of the top of the positioning seat 1, a groove 13 at the top of the support plate 3, and a drive motor mounted inside the groove 13. The output end of the drive motor 12 is fixedly connected to the support base 11. The top of the support base 11 is equipped with an electric push rod 5. The output end of the electric push rod 5 is fixedly connected to the fixing plate 6. The top of the fixing plate 6 is equipped with a hydraulic cylinder 10. The output end of the hydraulic cylinder 10 is equipped with a splicing groove 22. The bottom end of the splicing groove 22 is equipped with a positioning plate 9. A clamping pad 19 is provided on the clamping plate 15. An installation block 14 is fixedly connected to the outside of the clamping plate 15. An installation slot 4 is provided inside the support plate 3. An installation bolt 18 is provided at the front end of the support plate 3.
[0025] The positioning plate 9 is provided with two sets. A rubber pad is installed at the bottom of the positioning plate 9. The bottom of the reserved groove 2 is fixedly connected to the limit slide 8. The screw sleeve 16 is slidably connected to the outside of the limit slide 8. The output end of the servo motor 17 is fixedly connected to the right side of the adjusting screw 7. The adjusting screw 7 is provided with two sets of opposite threads on the outside.
[0026] Specifically, such as Figure 1 and Figure 4 As shown, during tapping, the servo motor 17 drives the clamping plate 15 to clamp and limit the sheet metal part. Then, the drive motor 12 drives the electric push rod 5 to rotate to a suitable limit angle. Then, the electric push rod 5 pushes the positioning plate 9 to the tapping area. Then, the hydraulic cylinder 10 pushes the positioning plate 9 downward. The positioning plate 9 is larger than the top of the sheet metal part to limit it.
[0027] The mounting block 14 is embedded inside the mounting slot 4. The mounting block 14 has a mounting hole 24 inside. The mounting bolt 18 is embedded inside the mounting hole 24. The top of the positioning seat 1 has a sliding groove. The two sides of the positioning seat 1 are fitted with fixing bolts 20.
[0028] Specifically, such as Figure 1 and Figure 2 As shown, the clamping plate 15 can clamp and limit the side of the sheet metal part. When clamping, the clamping pad 19 on the clamping plate 15 can improve the clamping stability. The clamping plate 15 can be disassembled and replaced as needed. When replacing, unscrew the fixing bolt 20 and then remove the clamping plate 15 from the support plate 3. This structure realizes the function of easy replacement of the clamping plate 15.
[0029] The top of the positioning plate 9 is fixedly connected to the splicing block 23, and the two sides of the front end of the splicing groove 22 are movably connected to the limiting baffles 21. The splicing block 23 is embedded in the inside of the splicing groove 22, and the limiting baffles 21 are set at the front end of the splicing block 23.
[0030] Specifically, such as Figure 1 and Figure 3 As shown, the positioning plate 9 can be removed from the hydraulic cylinder 10. When removing it, the limiting baffle 21 needs to be moved away from the front end of the splicing block 23 first. After the limiting baffle 21 is moved away, the positioning plate 9 is pulled forward. The splicing block 23 on the top of the positioning plate 9 can then be moved out of the splicing groove 22.
[0031] Working Principle: In use, the positioning seat 1 is first installed on the tapping equipment, and then fixed using fixing bolts 20. The high-speed rail sheet metal part to be tapped is then placed on the positioning seat 1. During tapping, the servo motor 17 drives the adjusting screw 7 to rotate. The screw sleeve 16 outside the adjusting screw 7 drives the support plate 3 and clamping plate 15 to clamp and limit the sheet metal part. Then, the drive motor 12 drives the electric push rod 5 to rotate to a suitable limiting angle. The electric push rod 5 then pushes the positioning plate 9 to the tapping area. Subsequently, the hydraulic cylinder 10 pushes the positioning plate 9 downwards until it is larger than the top of the sheet metal part, thus limiting its position. Positioning plate 9 can be removed from hydraulic cylinder 10. When removing it, the limiting baffle 21 needs to be moved away from the front end of splicing block 23 first. After the limiting baffle 21 is moved away, the positioning plate 9 is pulled forward. The splicing block 23 on the top of the positioning plate 9 can be moved out from the splicing groove 22. Clamping plate 15 can clamp and limit the side of sheet metal parts. When clamping, the clamping pad 19 on clamping plate 15 can improve clamping stability. Clamping plate 15 can be disassembled and replaced as needed. When replacing, unscrew the fixing bolt 20 and then remove clamping plate 15 from support plate 3. This structure realizes the function of easy replacement of clamping plate 15 and improves the flexibility of clamping.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A high-speed rail sheet metal part automatic tapping positioning device, comprising a positioning seat (1), characterized in that: The inside of the positioning seat (1) is provided with a reserved groove (2), the inside of the reserved groove (2) is movably mounted with an adjusting lead screw (7), the right side of the inside of the reserved groove (2) is mounted with a servo motor (17), the outside of the adjusting lead screw (7) is mounted with two groups of lead screw sleeves (16), the top end of the lead screw sleeve (16) is fixedly connected with a support plate (3), both sides of the top end of the positioning seat (1) are provided with clamping plates (15), the top end of the support plate (3) is provided with a groove (13), the inside of the groove (13) is mounted with a driving motor (12), the output end of the driving motor (12) is fixedly connected with a support seat (11), the top end of the support seat (11) is mounted with an electric push rod (5), the output end of the electric push rod (5) is fixedly connected with a fixed plate (6), the top end of the fixed plate (6) is mounted with a hydraulic cylinder (10), the output end of the hydraulic cylinder (10) is mounted with a splicing groove (22), the bottom end of the splicing groove (22) is mounted with a positioning plate (9), the clamping plate (15) is provided with a clamping pad (19), the outside of the clamping plate (15) is fixedly connected with a mounting clamping block (14), the inside of the support plate (3) is provided with a mounting clamping groove (4), the front end of the support plate (3) is provided with a mounting bolt (18).
2. The automatic tapping positioning device for sheet metal parts of high-speed rail according to claim 1, characterized in that: The positioning plate (9) is provided with two groups, and the bottom end of the positioning plate (9) is mounted with a rubber pad.
3. The automatic tapping positioning device for sheet metal parts of high-speed rail according to claim 1, characterized in that: The bottom end of the inside of the reserved groove (2) is fixedly connected with a limiting slide (8), and the lead screw sleeve (16) is slidably connected outside the limiting slide (8).
4. The automatic tapping positioning device for sheet metal parts of high-speed rail according to claim 1, characterized in that: The output end of the servo motor (17) is fixedly connected with the right side of the adjusting lead screw (7), and the outside of the adjusting lead screw (7) is provided with two groups of opposite threads.
5. The automatic tapping positioning device for sheet metal parts of high-speed rail according to claim 1, characterized in that: The mounting clamping block (14) is embedded in the inside of the mounting clamping groove (4), the inside of the mounting clamping block (14) is provided with a mounting hole (24), and the mounting bolt (18) is embedded in the inside of the mounting hole (24).
6. The automatic tapping positioning device for sheet metal parts of high-speed rail according to claim 1, characterized in that: The top end of the positioning plate (9) is fixedly connected with a splicing clamping block (23), and the front end of the splicing groove (22) is movably connected with a limiting baffle (21) on both sides.
7. The automatic tapping positioning device for sheet metal parts of high-speed rail according to claim 6, characterized in that: The splicing clamping block (23) is embedded in the inside of the splicing groove (22), and the limiting baffle (21) is arranged at the front end of the splicing clamping block (23).
8. The automatic tapping positioning device for sheet metal parts of high-speed rail according to claim 1, characterized in that: The top end of the positioning seat (1) is provided with a sliding groove, and the two sides of the positioning seat (1) are mounted with fixed bolts (20).