Hole lapping, reaming, cleaning and oil hole detecting all-in-one machine for main shaft and auxiliary shaft of motorcycle
By integrating a motorcycle main and auxiliary shaft grinding, reaming, cleaning, and oil hole inspection machine, the problems of scattered processes and precision errors in existing technologies have been solved. This has enabled automated processing and inspection, ensuring processing consistency and inspection accuracy, and reducing labor costs and errors.
Patent Information
- Application Number
- CN202522374440.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-11-10
AI Technical Summary
The grinding, reaming, cleaning, and oil hole inspection of the main and auxiliary shafts of motorcycles are currently carried out in a single-machine, single-process mode, which results in dispersed processes, reduced accuracy, easy collisions during workpiece transportation leading to positioning datum offset, inability to quantify flow rate during oil hole inspection, easy to cause missed processing and accuracy errors, and manual inspection is prone to errors.
Design an integrated machine for grinding, reaming, cleaning, and oil hole inspection of motorcycle main and auxiliary shafts. It integrates a conveying mechanism with grinding, processing, cleaning, and inspection functions. It adopts a unified installation standard, automatic sorting and clamping mechanism, and combines water spraying, air spraying, and wire brush cleaning. It is equipped with an oil hole inspection mechanism to identify hidden defects such as insufficient flow, and automatically sorts out unqualified products through ball screw drive.
It achieves fully automated processing and inspection, avoids positioning benchmark deviation, ensures processing consistency, improves precision and inspection accuracy, eliminates the mixing of unqualified products, reduces labor costs and errors, and improves production efficiency and product quality.
Smart Images

Figure CN223656478U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of motorcycle main and auxiliary shaft processing technology, specifically involving an integrated machine for grinding, reaming, cleaning, and oil hole inspection of motorcycle main and auxiliary shafts. Background Technology
[0002] In motorcycle transmission system production, the main shaft and countershaft are core transmission components. The machining accuracy of the center holes at both ends of the main shaft and countershaft directly affects the machining accuracy of the shaft, such as runout, coaxiality, and the conductivity of the oil holes, which directly affects the service life. Currently, the industry mostly adopts a single-machine, single-process production mode for grinding, reaming, cleaning, and oil hole inspection of motorcycle main and countershafts. This easily leads to fragmented processes and reduced accuracy. The grinding process relies on an independent grinding machine, and reaming uses a dedicated reaming device. Cleaning and inspection are completed in a cleaning tank and a manual inspection table, respectively. The workpiece needs to be manually transported multiple times. During the transportation process, the workpiece positioning reference is easily offset due to bumps. Moreover, the independent installation references of each device are different, which can easily lead to missed machining, missed inspection, and accuracy errors during processing. Furthermore, oil hole inspection is mostly done by manually running water and visually inspecting. It can only determine whether it is open or blocked, but cannot quantify the oil flow rate. It is easy for some oil holes to be drilled but the flow rate to be insufficient, resulting in unqualified products flowing into the assembly stage. In subsequent use, insufficient lubrication will cause shaft wear. Utility Model Content
[0003] In view of the problems mentioned in the background art above, the purpose of this utility model is to provide an integrated machine for grinding, reaming, cleaning and oil hole inspection of main and auxiliary shafts of motorcycles.
[0004] To achieve the above-mentioned technical objectives, the technical solution adopted by this utility model is as follows:
[0005] A motorcycle main and auxiliary shaft grinding, reaming, cleaning, and oil hole detection integrated machine includes a main body mounted on a foundation. The main body includes a frame, and a conveying mechanism is installed inside the frame. The input end of the conveying mechanism is equipped with a feeding mechanism, which is mounted on the foundation and located on the outer side of the frame. A mounting frame is installed on one side of the conveying mechanism on the frame. On the upper side of the conveying mechanism, from left to right, the mounting frame sequentially installs a grinding clamping mechanism, a left reaming clamping mechanism, a left wire brush clamping mechanism, a right reaming clamping mechanism, a right wire brush clamping mechanism, a water spray cleaning clamping mechanism, an air spray cleaning clamping mechanism, an oil hole detection clamping mechanism, and a sorting clamping mechanism. On the inner side of the frame, from left to right, a grinding mechanism, a left processing mechanism, a right processing mechanism, a water spray and air spray cleaning mechanism, and an oil hole detection mechanism are sequentially installed. The grinding mechanism, left processing mechanism, right processing mechanism, water spray and air spray cleaning mechanism, and oil hole detection mechanism are all installed along the conveying direction of the conveying mechanism.
[0006] Further specifying, the grinding and clamping mechanism includes a first locking plate, a first guide cylinder mounted on the outer side of the first locking plate, a first connecting plate connected to the power output end of the first guide cylinder, a lifting plate mounted on the bottom of the first connecting plate, guide sleeves mounted on the four sides of the top of the lifting plate, a guide rod slidably mounted inside the guide sleeves, a limit block mounted on the top of the guide rod, a first spring mounted on the bottom of the limit block, the free end of the bottom of the first spring mounted on the guide sleeve, an assembly seat mounted on the bottom of the guide rod, sliding rods mounted on both sides inside the assembly seat, sliding sleeves mounted on both sides of the sliding rods, a connecting seat mounted on the outer side of the sliding sleeves, a second spring mounted on the outer side of the sliding sleeves, the free end of the second spring mounted inside the assembly seat, a first cylinder seat mounted on the bottom of the connecting seat, a first bidirectional cylinder mounted on the bottom of the first cylinder seat, a first adapter seat connected to the power output ends of the two sides of the first bidirectional cylinder, and first claws mounted on both sides of the bottom of the first adapter seat. This structural design can achieve a buffer clamping effect and ensure that the workpiece is in an intermediate state after clamping.
[0007] Furthermore, the left hinge hole clamping mechanism, left wire brush clamping mechanism, right hinge hole clamping mechanism, right wire brush clamping mechanism, water spray cleaning clamping mechanism, air jet cleaning clamping mechanism, oil hole detection clamping mechanism, and sorting clamping mechanism are all identical in size, model, and structure. This structural design facilitates maintenance and use.
[0008] Further specifying, the left hinge hole clamping mechanism includes a clamping mounting plate, a second guide cylinder is mounted on the outer side of the clamping mounting plate, a second connecting plate is connected to the power output end of the second guide cylinder, a second cylinder seat is mounted on the bottom of the second connecting plate, a second bidirectional cylinder is mounted on the bottom of the second cylinder seat, second adapter seats are connected to the power output ends on both sides of the second bidirectional cylinder, and second claws are mounted on both sides of the bottom of the second adapter seats. This structural design facilitates clamping operations.
[0009] Further specifying, a locking block is installed on the far right of the mounting frame, and a ball screw drive device is installed on the outer side of the locking block. The sorting and clamping mechanism is fixedly installed at the power output end of the ball screw drive device, and a defective recycling bin is installed on the lower side of the ball screw drive device. This structural design facilitates the lateral movement of the sorting and clamping mechanism.
[0010] Further specifying, the grinding mechanism includes a support base installed within a frame, bearings mounted on both sides of the support base, a grinding screw installed between the bearings on both sides, a handwheel mounted on one side of the grinding screw, a nut moving seat connected to the grinding screw, a connecting locking plate mounted on the top of the nut moving seat, a cylinder moving seat mounted on the top of the connecting locking plate, first slides mounted on both sides of the bottom of the cylinder moving seat, first slide rails mounted on the bottom of the first slides, the first slide rails mounted on the support base, and a cylinder moving seat hinged within the cylinder moving seat. A drilling cylinder has a movable platform hinged to its power output end. Second slide blocks are mounted on both sides of the bottom of the movable platform, and second slide rails are mounted on the bottom of the second slide blocks. The second slide rails are mounted on the cylinder's movable base. A guide frame is mounted on the top of the support base. Both the cylinder's movable base and the movable platform are slidably mounted on the guide frame. A grinding frame is mounted on the top of the movable platform, and a grinding motor is mounted on the top of the grinding frame. The power output end of the grinding motor is connected to a transmission assembly, and a floating grinding head is connected to the other side of the transmission assembly. This structural design enables drilling of the workpiece.
[0011] Further specifying, the left and right processing mechanisms are identical in size and structure. Both mechanisms include a base and support columns, positioned on opposite sides of the conveying mechanism. A frame is mounted on the top of the base, and a motor is mounted on the outer side of the frame. A lead screw is connected to the motor's power output end, and lead screw bearings are mounted on both sides of the lead screw, which are installed within the frame. The lead screw is connected to a lead screw nut moving seat, and a transfer platform is mounted on the top of the lead screw nut moving seat. Third slide blocks are mounted on both sides of the bottom of the transfer platform, and a third slide rail is mounted on the bottom of the third slide block. Pads are mounted on the bottom of the third slide rail, which are installed within the frame. The top of the transfer platform is equipped with... The system includes a fourth slide rail, which is slidably connected to a fourth slide block. A movable platform is mounted on the top of the fourth slide block. Cover plates are mounted on the top of both the frame and the transfer platform. Both the transfer platform and the movable platform are slidably mounted on the cover plates. A housing is mounted on the top of the movable platform, and a drive motor is mounted on the top of the housing. A toothed drive wheel is connected to the power output end of the drive motor. A toothed drive belt is connected to the toothed drive wheel. Toothed driven wheels are connected to both sides of the bottom of the toothed drive belt. A drill bit and a wire brush are respectively connected to the toothed driven wheels on both sides. A tension spring seat is mounted on the outer side of the movable platform, and a tension spring is mounted on the top of the tension spring. A fixed seat is mounted on the other side of the tension spring, and the fixed seat is mounted on the top of the cover plate. This structural design facilitates the processing of workpieces with left-hand reaming and left-hand wire brush cleaning, and right-hand reaming and right-hand wire brush cleaning.
[0012] Further, a placement plate is installed on the top of the support column. A machining tool is placed on one side of the top of the placement plate, and a clamping seat is installed on the other side of the top of the placement plate at the corresponding drill bit and wire brush locations. A limit rod is installed within the clamping seat, and the limit rod has a clearance hole on one side corresponding to the drill bit and wire brush. This structural design facilitates limiting one side of the workpiece, making it convenient for processing and use.
[0013] Further specifying, the water spray and air jet cleaning mechanism includes a base, a linear motor mounted on the top of the base, a detection platform mounted on the power output end of the linear motor, and L-shaped adapter seats mounted on both sides of the top of the detection platform. A water spray pipe is mounted on one side of the L-shaped adapter seat, and an air jet pipe is mounted on the other side. This structural design facilitates water spray and air jet testing.
[0014] Further specifying, the oil hole detection mechanism includes support frames installed on both sides of the conveying mechanism. An electrically controlled servo positioning module is mounted on the top of the support frames. The power output end of the electrically controlled servo positioning module is connected to a movable seat. Fifth slide blocks are mounted on both sides of the bottom of the movable seat. A fifth slide rail is mounted on the bottom of the fifth slide block and is mounted on the support frames. A sealing seat is mounted on the top of the movable seat. One side of the sealing seat has an oil nozzle connector at its input end and an oil injection hole at its output end. This structural design facilitates the detection of oil holes in workpieces.
[0015] The beneficial effects of this utility model are as follows:
[0016] 1. This utility model's integrated machine integrates a conveying mechanism, a grinding mechanism, left and right processing mechanisms, a water and air spray cleaning mechanism, and an oil hole detection mechanism into the frame. Combined with an automatic sorting and feeding mechanism and a continuous conveying mechanism, the workpiece can complete the entire processing and inspection process without manual intervention. This significantly shortens process connection time, reduces manual handling and auxiliary operators, lowers labor costs, and avoids delays caused by human error. Simultaneously, the V-shaped groove of the product placement seat in the conveying mechanism precisely positions the workpiece, and the horn-shaped limit plate provides guidance, replacing manual handling and completely solving the problem of positioning reference offset caused by workpiece collisions during manual handling. Furthermore, all process mechanisms are based on a unified installation reference on the frame, eliminating accuracy errors caused by differences in the references of traditional independent equipment and ensuring processing consistency.
[0017] 2. This utility model features a unified structure for the left and right reaming, cleaning, and inspection clamping mechanisms, which not only facilitates standardized production but also ensures consistent clamping force and positioning accuracy in each process. Meanwhile, the grinding mechanism combines handwheel adjustment with cylinder drive, and the floating grinding head adapts to workpiece errors. The left and right processing mechanisms utilize tension springs to buffer the resistance overload of the drill bit and wire brush, preventing tool damage caused by rigid advance, extending equipment lifespan, and ensuring reaming and grinding accuracy.
[0018] 3. This utility model adopts a triple cleaning mode of water spray cleaning, air jet drying and wire brush hole cleaning. The wire brushes of the left and right processing mechanisms can specifically clean the residual debris on the inner wall of the hole. The water spray and air jet cleaning mechanism is driven by a linear motor to precisely rinse the water spray pipe / air jet pipe, and the external air knife blows away excess water on the surface to avoid the subsequent processing accuracy being affected or the oil hole being blocked due to incomplete cleaning.
[0019] 4. The oil hole detection mechanism of this utility model seals the workpiece with a sealing seat and detects oil flow through the oil nozzle connector. In scenarios where the total flow rate of the oil hole is less than the flow rate of the central hole, it can accurately identify the hidden defect of partially drilled oil holes with insufficient flow. This completely eliminates the problem of insufficient lubrication and wear of the shaft system after subsequent assembly due to insufficient flow, increasing the defective product interception rate to 100%. When combined with a sorting and clamping mechanism and a ball screw drive device, it can automatically transfer workpieces that fail the oil hole detection to the defective recycling bin without manual sorting, avoiding the mixing of defective products with qualified products due to human judgment errors. At the same time, qualified products are automatically transported to the end of the conveyor mechanism. If the products are not picked up in time, the conveyor line will pause and wait, ensuring an orderly production rhythm. Attached Figure Description
[0020] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings;
[0021] Figure 1 This is a schematic diagram of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0022] Figure 2 This is a schematic cross-sectional view of the frame structure of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of motorcycles, according to an embodiment of this utility model.
[0023] Figure 3 This is a schematic diagram of the conveying mechanism structure of the integrated machine for grinding, reaming, cleaning, and detecting oil holes of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0024] Figure 4 This is a cross-sectional structural diagram of the conveying mechanism of the integrated machine for grinding, reaming, cleaning, and detecting oil holes of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0025] Figure 5This is a schematic diagram of the feeding mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole inspection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0026] Figure 6 This is a cross-sectional structural diagram of the feeding mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole detection of motorcycle main and auxiliary shafts, according to an embodiment of this utility model.
[0027] Figure 7 This is a schematic diagram of the internal layout structure of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0028] Figure 8 This is a schematic diagram of the frame structure of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0029] Figure 9 This is a schematic diagram of the grinding mechanism structure of the integrated machine for grinding, reaming, cleaning, and detecting oil holes of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0030] Figure 10 This is a schematic cross-sectional view of the grinding mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0031] Figure 11 This is a vertical cross-sectional view of the grinding mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0032] Figure 12 This is a schematic diagram of the right machining mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole inspection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0033] Figure 13 This is a schematic diagram of the transverse cross-sectional structure of the right machining mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole inspection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0034] Figure 14 This is a schematic diagram of the vertical cross-sectional structure of the right machining mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole inspection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0035] Figure 15 This is a schematic diagram of the internal structure of the chassis of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0036] Figure 16 This is a schematic diagram of the water spray and air jet cleaning mechanism of the integrated machine for grinding, reaming, cleaning, and oil hole detection of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0037] Figure 17This is a schematic diagram of the oil hole detection mechanism of the integrated machine for grinding, reaming, cleaning and detecting oil holes of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0038] Figure 18 This is a schematic diagram of the grinding and clamping mechanism of the integrated machine for grinding, reaming, cleaning, and detecting oil holes of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0039] Figure 19 This is a schematic diagram of the left reaming hole clamping mechanism of the integrated machine for grinding, reaming, cleaning, and detecting oil holes of the main and auxiliary shafts of a motorcycle, according to an embodiment of this utility model.
[0040] The symbols for the main components are explained below:
[0041] The integrated machine consists of the following components: 1. Main body; 2. Frame; 3. Conveying mechanism; 4. Feeding mechanism; 5. Mounting frame; 6. Hole grinding clamping mechanism; 7. Left reaming clamping mechanism; 8. Left wire brush clamping mechanism; 9. Right reaming clamping mechanism; 10. Water spray cleaning clamping mechanism; 11. Air spray cleaning clamping mechanism; 12. Oil hole detection clamping mechanism; 13. Sorting clamping mechanism; 14. Hole grinding mechanism; 150. Left processing mechanism; 160. Right processing mechanism; 170. Water spray and air spray cleaning mechanism; 180. Oil hole detection mechanism; 190. Base; 15. Frame; 16. Door; 17. Fence; 18. Drain outlet; 19. Filter screen; 20. Waste liquid recovery box; 21. Movable frame; 22. PLC control box; 23. Conveying frame; 24. Chain conveyor line; 25. Product placement seat; 26. V-groove. 27. Horn-shaped limiting plate; 28. Feeding frame; 29. Self-locking caster wheel; 30. Belt conveyor line; 31. Adjusting assembly; 32. Side plate; 33. Screw; 34. Adjusting plate; 35. Adjusting nut; 36. Unloading limiting plate; 37. Lateral adjustment seat; 38. Unloading cylinder; 39. Adapter frame; 40. Lifting block; 41. Lifting tilting seat; 42. First locking plate; 43. First guide cylinder; 44. First connecting plate; 45. Lifting plate; 46. Guide sleeve; 47. Guide rod; 48. Limiting block; 49. First spring; 50. Assembly seat; 51. Sliding sleeve; 52. Connecting seat; 53. Second spring; 50. First cylinder seat; 54. First bidirectional cylinder; 55. First adapter seat; 56. First claw; 57. Clamping mounting plate; 58. Second guide cylinder; 59. Second connecting plate; 60. Second cylinder seat 61, second double-acting cylinder 62, second adapter seat 63, second chuck 64, locking block 65, ball screw drive device 66, defective recycling bin 67, support base 68, bearing 69, grinding screw 70, handwheel 71, nut moving seat 72, connecting lock plate 73, cylinder moving seat 74, first slide 75, first slide rail 76, grinding cylinder 77, moving platform 78, second slide 79, second slide rail 80, guide frame 81, grinding frame 82, grinding motor 83, floating grinding head 830, transmission assembly 84, base 85, support column 86, frame 87, motor 88, screw 89, screw bearing 90, screw nut moving seat 91, adapter platform 92, third slide 93, third slide rail 94 95. Pad block; 96. Fourth slide rail; 97. Fourth slide block; 98. Movable platform; 99. Cover plate; 100. Chassis; 101. Drive motor; 102. Toothed drive wheel; 103. Toothed drive belt; 104. Toothed driven wheel; 105. Drill bit; 106. Wire brush; 107. Tension spring seat; 108. Tension spring; 109. Fixed seat; 110. Placement plate; 111. Machining tool; 112. Clamping seat; 113. Limiting rod; 114. Clearing hole; 115. Base; 116. Linear motor; 117. Detection platform; 118. L-shaped adapter seat; 119. Water spray pipe; 120. Air spray pipe; 121. Support frame; 122. Electrically controlled servo positioning module mechanism; 123. Moving seat; 124. Fifth slide block; 125. Fifth slide rail; 126. Sealing seat; 127. Oil nozzle connector. Detailed Implementation
[0042] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0043] Example 1, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, this is an integrated machine for grinding, reaming, cleaning, and oil hole detection of motorcycle main and auxiliary shafts. The main body 1 of the integrated machine includes a frame 2, a conveying mechanism 3 installed inside the frame 2, and a feeding mechanism 4 at the input end of the conveying mechanism 3. The feeding mechanism 4 is installed on the foundation and located on the outside of the frame 2. A mounting frame 5 is installed on one side of the frame 2 on the conveying mechanism 3. The mounting frame 5, from left to right, has the following components installed on the upper side of the conveying mechanism 3: a grinding clamping mechanism 6, a left reaming clamping mechanism 7, a left wire brush clamping mechanism 8, a right reaming clamping mechanism 9, a right wire brush clamping mechanism 10, a water spray cleaning clamping mechanism 11, an air spray cleaning clamping mechanism 12, an oil hole detection clamping mechanism 13, and a sorting clamping mechanism 14. The inner side of the frame 2 is equipped with a grinding mechanism 150, a left processing mechanism 160, a right processing mechanism 170, a water spray and air jet cleaning mechanism 180, and an oil hole detection mechanism 190, which are installed sequentially from left to right. The grinding mechanism 150, the left processing mechanism 160, the right processing mechanism 170, the water spray and air jet cleaning mechanism 180, and the oil hole detection mechanism 190 are all installed along the conveying direction of the conveying mechanism 3, and correspond to the grinding clamping mechanism 6, the left reaming clamping mechanism 7, the left wire brush clamping mechanism 8, the right reaming clamping mechanism 9, the right wire brush clamping mechanism 10, the water spray cleaning clamping mechanism 11, the air jet cleaning clamping mechanism 12, the oil hole detection clamping mechanism 13, and the sorting clamping mechanism 14.
[0044] In this embodiment, during use, the main and auxiliary shafts of the motorcycle are sequentially arranged by the feeding mechanism 4 and fed into the conveying mechanism 3. The conveying mechanism 3 drives the main and auxiliary shafts to move within the frame 2, and they sequentially pass through the grinding mechanism 150, the left processing mechanism 160, the right processing mechanism 170, the water and air cleaning mechanism 180, and the oil hole detection mechanism 190 for processing and inspection. When the main and auxiliary shafts of the motorcycle are conveyed by the conveying mechanism 3 and sequentially move to the grinding mechanism 150, the conveying mechanism 3 stops moving, and the grinding clamping mechanism 6 starts to clamp the main or auxiliary shaft on the conveying mechanism 3 and move it to the grinding mechanism 150. The grinding mechanism 150 performs grinding work on the main or auxiliary shaft. After the grinding work is completed, the grinding clamping mechanism... 6. Place the main spindle or auxiliary spindle back onto the conveying mechanism 3. The conveying mechanism 3 continues to operate, driving the main spindle or auxiliary spindle that has undergone reaming into the left machining mechanism 160. The left reaming clamping mechanism 7 is activated, clamping the main spindle or auxiliary spindle on the conveying mechanism 3 and moving it to the outside of the left machining mechanism 160. The left machining mechanism 160 performs reaming work on it. After the reaming work is completed, place it back onto the conveying mechanism 3, which continues to convey it and moves it to the left wire brush clamping mechanism 8. The left wire brush clamping mechanism 8 clamps it and moves it again to the outside of the left machining mechanism 160. The left machining mechanism 160 cleans the left reaming hole. After cleaning, place it back onto the conveying mechanism 3, which then moves it to the right machining mechanism 1. At position 70, the right reaming clamping mechanism 9 is activated, clamping the main or auxiliary shaft on the conveying mechanism 3 and moving it to the outside of the right machining mechanism 170 for right reaming. After the reaming is completed, it is placed back onto the conveying mechanism 3, which continues to convey it to the right wire brush clamping mechanism 10. The right wire brush clamping mechanism 10 clamps it and moves it to the outside of the right machining mechanism 170 again. The right machining mechanism 170 cleans the right reaming hole. After cleaning, it is placed back onto the conveying mechanism 3, which then moves it into the water spray and air jet cleaning mechanism 180. The water spray and air jet cleaning clamping mechanism 11 is activated to clamp and move it to the outside of the water spray and air jet cleaning mechanism 180, where it is first sprayed with water. After washing with water, the part is placed on the conveyor mechanism 3 for transport. After moving to the lower side of the air jet cleaning clamping mechanism 12, the air jet cleaning clamping mechanism 12 is activated to clamp the part and move it again to the outside of the water jet cleaning mechanism 180 for air jet cleaning. After the cleaning is completed, the part is transported again through the conveyor mechanism 3 to the oil hole detection mechanism 190. The oil hole detection clamping mechanism 13 clamps the part and moves it to the oil hole detection mechanism 190 to check whether the oil hole is blocked. If the oil hole is found to be blocked, the conveyor mechanism 3 transports the part to the sorting clamping mechanism 14 to clamp and remove the defective part. The qualified part is transported to the end of the conveyor mechanism 3 to wait for the next operator to pick it up. If the part is not picked up, the conveyor mechanism 3 pauses and waits.
[0045] In this process, after the part is positioned and clamped, drilling begins. After drilling is completed, the product is sent to the next process. The drive motor is controlled to push the drill bit forward to begin reaming. The drill bit or wire brush is rotated to perform reaming and cleaning. The drill bit or wire brush has resistance overload protection to prevent rigid forward movement. The depth of pushing out and retracting is controlled by servo positioning. After the reaming reaches the set time, the next process begins to clean the inner hole. After the cleaning reaches the set time, the next process begins to check whether the oil hole is blocked. During the movement, an air knife blows away excess water from the product surface. The oil holes with main and auxiliary shafts are checked for blockage. If the total flow rate of the oil holes is less than the flow rate of the center hole, it can be checked whether the oil hole is drilled through or missed. If the oil hole is found to be blocked, the conveyor line transports the part to the sorting station. The unqualified products are sorted into the unqualified recycling bin, and the qualified products are transported to the tail end of the conveyor mechanism 3 to wait for the next operator to pick them up. If the part is not picked up, the conveyor line pauses and waits.
[0046] The frame 2 includes a base 15, with frames 16 mounted on both sides of the top of the base 15. Several doors 17 are hinged inside the frames 16. A fence 18 is mounted on the outer side of the top of the base 15, and the conveying mechanism 3 is located inside the fence 18. A drain port 19 is provided on one side of the top of the base 15, and a detachable filter screen 20 is installed inside the drain port 19. A waste liquid recovery tank 21 is provided at the output end of the drain port 19 and is placed on the foundation. A movable frame 22 is mounted on one side of the top of the frame 16. On the other side, a PLC control box 23 is connected. The PLC control box 23 is connected to the conveying mechanism 3, the hole grinding clamping mechanism 6, the left hole reaming clamping mechanism 7, the left wire brush clamping mechanism 8, the right hole reaming clamping mechanism 9, the right wire brush clamping mechanism 10, the water spray cleaning clamping mechanism 11, the air jet cleaning clamping mechanism 12, the oil hole detection clamping mechanism 13, the sorting clamping mechanism 14, the hole grinding mechanism 150, the left processing mechanism 160, the right processing mechanism 170, the water spray and air jet cleaning mechanism 180, and the oil hole detection mechanism 190.
[0047] The conveying mechanism 3 includes a conveying frame 24 mounted on a base 15, a chain conveyor 25 mounted on the conveying frame 24, product placement seats 26 mounted on both sides of the chain conveyor 25, a V-groove 27 on the top of the product placement seats 26, and horn-shaped limiting plates 28 mounted on both sides of the input end of the chain conveyor 25.
[0048] The feeding mechanism 4 includes a feeding frame 29. Self-locking casters 30 are installed on the four sides of the bottom of the feeding frame 29. A belt conveyor 31 is installed on the top of the feeding frame 29. Adjustment components 32 are installed at both the input and output ends of the belt conveyor 31. Each adjustment component 32 includes side plates 33 installed on both sides of the top of the belt conveyor 31. A screw 34 is installed between the two side plates 33. Adjustment plates 35 are slidably installed on both sides of the screw 34. The bottom of the adjustment plates 35 is positioned on the belt conveyor 31. Adjustment screws are installed on both sides of the screw 34 on the adjustment plates 35. The mother 36 has a material discharge limit plate 37 installed on the outside of the output end adjustment plate 35. The feeding frame 29 has a transverse adjustment seat 38 installed on one side of the output end of the belt conveyor 31. A material discharge cylinder 39 is installed on the outside of the transverse adjustment seat 38. The power output end of the material discharge cylinder 39 is connected to a transfer frame 40. A lifting block 41 is installed on the other side of the transfer frame 40. A lifting tilt seat 42 is provided on the top of the lifting block 41. The lifting tilt seat 42 is located between the two material discharge limit plates 37. The output end of the lifting tilt seat 42 is located at the input end of the conveying mechanism 3.
[0049] During use, the operator can control the conveying mechanism 3, the drilling clamping mechanism 6, the left reaming clamping mechanism 7, the left wire brush clamping mechanism 8, the right reaming clamping mechanism 9, the right wire brush clamping mechanism 10, the water spray cleaning clamping mechanism 11, the air spray cleaning clamping mechanism 12, the oil hole detection clamping mechanism 13, the sorting clamping mechanism 14, the drilling mechanism 150, the left processing mechanism 160, the right processing mechanism 170, the water spray and air spray cleaning mechanism 180, and the oil hole detection mechanism 190 through the PLC control box 23. After water spray cleaning, the wastewater is collected in the enclosure 18 of the base 15 and discharged through the drain port 19. When the wastewater is discharged, the filter screen 20 performs solid-liquid separation on the wastewater, so that the liquid enters the waste liquid recovery tank 21 for centralized collection, while the solid remains on the filter screen 20.
[0050] During loading, the main and auxiliary shafts of the motorcycle are placed sequentially on the belt conveyor 31 for transport. An adjusting assembly 32 is used to adjust the adjusting nuts 36 on both sides, allowing for adjustable distances between the two adjusting plates 35. This adapts to guide and transport main and auxiliary shafts of different lengths. When the transported main or auxiliary shaft exits the belt conveyor 31, it first falls between the two unloading limit plates 37. At this point, the unloading cylinder 39 is activated, pushing the adapter frame 40, which in turn pushes the lifting block 41. The lifting block 41 then pushes the lifting tilting seat 42 to rise from between the two unloading limit plates 37, thus moving the main or auxiliary shaft out of the unloading limit plates 37 and allowing it to move along the lifting tilting seat. The inclined seat 42 slides onto the chain conveyor line 25. When the main shaft or auxiliary shaft enters the chain conveyor line 25, it will fall into the V-groove 27 of the product placement seat 26 for placement and move under the conveyor of the chain conveyor line 25. After the main shaft or auxiliary shaft enters the chain conveyor line 25, it will first be guided by the horn-shaped limiting plates 28 on both sides to prevent the main shaft or auxiliary shaft from deviating and affecting subsequent processing, cleaning and inspection. Finally, the chain conveyor line 25 drives the product placement seat 26. The product placement seat 26 is driven by the V-groove 27 to place the main shaft or auxiliary shaft through the grinding mechanism 150, the left processing mechanism 160, the right processing mechanism 170, the water spray and air jet cleaning mechanism 180 and the oil hole detection mechanism 190 for processing and inspection.
[0051] Example 2, as Figure 18 As shown, this embodiment adds the following structure to embodiment 1: the grinding and clamping mechanism 6 includes a first locking plate 43, a first guide cylinder 44 is installed on the outer side of the first locking plate 43, the power output end of the first guide cylinder 44 is connected to a first connecting plate 45, a lifting plate 46 is installed at the bottom of the first connecting plate 45, guide sleeves 47 are installed on the four sides of the top of the lifting plate 46, a guide rod 48 is slidably installed inside the guide sleeve 47, a limit block 49 is installed at the top of the guide rod 48, a first spring 50 is installed at the bottom of the limit block 49, and the free end of the bottom of the first spring 50 is installed on the guide sleeve. On 47, a mounting base 51 is installed at the bottom of the guide rod 48. Slide rods are installed on both sides inside the mounting base 51. Slide sleeves 52 are installed on both sides of the slide rods. A connecting seat 53 is installed on the outside of the slide sleeves 52. A second spring 502 is installed on the outside of the slide sleeves 52. The free end of the second spring 502 is installed inside the mounting base 51. A first cylinder seat 54 is installed at the bottom of the connecting seat 53. A first double-acting cylinder 55 is installed at the bottom of the first cylinder seat 54. A first adapter 56 is connected to the power output ends on both sides of the first double-acting cylinder 55. A first pawl 57 is installed on both sides of the bottom of the first adapter 56.
[0052] In this embodiment, during use, the first guide cylinder 44 is activated, pushing the first connecting plate 45. The first connecting plate 45 drives the lifting plate 46, which in turn drives the assembly seat 51 via the guide rod 48 inside the guide sleeve 47. The assembly seat 51 drives the sliding sleeve 52 via the sliding rod, which in turn drives the connecting seat 53. The connecting seat 53 drives the first cylinder seat 54, which in turn drives the first bidirectional cylinder 55. The first bidirectional cylinder 55 drives the first adapter seat 56, which in turn drives the first chuck 57 to move towards the workpiece. When the workpiece moves to the outside, the first spring 50 provides a buffering protection. Simultaneously, the first bidirectional cylinder 55 is activated, driving the first adapter seats 56 on both sides. The first adapter seats 56 drive the first chuck 57 to move towards the center to clamp the workpiece. At the same time, the first guide cylinder 44 resets and moves to the outside of the grinding mechanism 150, ready to perform the grinding operation.
[0053] By setting up an assembly base 51, a slide rod, a slide sleeve 52, a connecting base 53, and a second spring 502, the connecting base 53 is always kept in the center of the assembly base 51 under the effect of the second spring 502, thereby improving the performance.
[0054] Example 3, as Figure 8 and Figure 19 As shown, this embodiment adds the following structures to the original embodiment 1: the left hinge hole clamping mechanism 7, the left wire brush clamping mechanism 8, the right hinge hole clamping mechanism 9, the right wire brush clamping mechanism 10, the water spray cleaning clamping mechanism 11, the air jet cleaning clamping mechanism 12, the oil hole detection clamping mechanism 13, and the sorting clamping mechanism 14 are all the same in size and structure.
[0055] In this embodiment, since the left hinge hole clamping mechanism 7, the left wire brush clamping mechanism 8, the right hinge hole clamping mechanism 9, the right wire brush clamping mechanism 10, the water spray cleaning clamping mechanism 11, the air jet cleaning clamping mechanism 12, the oil hole detection clamping mechanism 13, and the sorting clamping mechanism 14 are all the same in size and structure, it is convenient for production and maintenance. When damage occurs, identical parts can be used for replacement, which facilitates maintenance and reduces costs.
[0056] Example 4, as Figure 19 As shown, this embodiment adds the following structure based on embodiment 3: the left hinge hole clamping mechanism 7 includes a clamping mounting plate 58, a second guide cylinder 59 is mounted on the outer side of the clamping mounting plate 58, a second connecting plate 60 is connected to the power output end of the second guide cylinder 59, a second cylinder seat 61 is mounted on the bottom of the second connecting plate 60, a second bidirectional cylinder 62 is mounted on the bottom of the second cylinder seat 61, a second adapter seat 63 is connected to the power output ends on both sides of the second bidirectional cylinder 62, and second claws 64 are mounted on both sides of the bottom of the second adapter seat 63.
[0057] In this embodiment, during use, the second guide cylinder 59 is activated, which pushes the second connecting plate 60 downward. The second connecting plate 60 simultaneously pushes the second cylinder seat 61, which in turn drives the second bidirectional cylinder 62. The second bidirectional cylinder 62 pushes the second adapter seat 63, and the second jaw 64 moves towards the workpiece. After moving to the appropriate position, the second bidirectional cylinder 62 is activated, which in turn drives the second adapter seat 63. The second jaw 64 then moves towards the center, enabling the second jaw 64 to clamp the workpiece.
[0058] Example 5, as Figure 7 and Figure 17 As shown, this embodiment adds the following structure based on embodiment 1: a locking block 65 is installed on the far right of the mounting frame 5, a ball screw drive device 66 is installed on the outside of the locking block 65, the sorting clamping mechanism 14 is fixedly installed at the power output end of the ball screw drive device 66, and a defective recycling bin 67 is installed on the lower side of the ball screw drive device 66.
[0059] In this embodiment, during use, the ball screw drive device 66 drives the sorting clamping mechanism 14 to move laterally, so that the sorting clamping mechanism 14 can clamp the defective products and move them to the defective recycling bin 67, and release the clamping to allow the defective products to fall into the defective recycling bin 67 for collection.
[0060] Among them, the ball screw drive device 66 is a structure that uses an existing motor to drive the screw to perform linear motion.
[0061] Example 6, as Figure 9 , Figure 10 and Figure 11As shown, this embodiment adds the following structure to embodiment 1: the grinding mechanism 150 includes a support base 68 installed in the frame 2, bearings 69 installed on both sides of the support base 68, a grinding screw 70 installed between the two bearings 69, a handwheel 71 installed on one side of the grinding screw 70, a nut moving seat 72 connected to the grinding screw 70, a connecting locking plate 73 installed on the top of the nut moving seat 72, a cylinder moving seat 74 installed on the top of the connecting locking plate 73, first slides 75 installed on both sides of the bottom of the cylinder moving seat 74, a first slide rail 76 installed on the bottom of the first slides 75, and the first slide rail 76 installed on the support base 68. A grinding cylinder 77 is hinged to the inner part of the 4-axis. A moving platform 78 is hinged to the power output end of the grinding cylinder 77. A second slide block 79 is installed on both sides of the bottom of the moving platform 78. A second slide rail 80 is installed at the bottom of the second slide block 79. The second slide rail 80 is installed on the cylinder moving seat 74. A guide frame 81 is installed on the top of the support base 68. Both the cylinder moving seat 74 and the moving platform 78 are slidably set on the guide frame 81. A grinding frame 82 is installed on the top of the moving platform 78. A grinding motor 83 is installed on the top of the grinding frame 82. A transmission assembly 84 is connected to the power output end of the grinding motor 83. A floating grinding head 830 is connected to the other side of the transmission assembly 84.
[0062] In this embodiment, during use, the handwheel 71 is first manually rotated, causing the grinding screw 70 to rotate along the bearing 69. This causes the nut moving seat 72 on the grinding screw 70 to move the connecting locking plate 73. The connecting locking plate 73 then moves the cylinder moving seat 74. The cylinder moving seat 74 slides along the first slide rail 76 via the first slide seats 75 on both sides of the bottom, ensuring verticality of movement. When the cylinder moving seat 74 moves, the grinding cylinder 77 drives the moving platform 78, which in turn drives the grinding frame 82. The grinding frame 82 drives the floating grinding head 830 to contact the workpiece. Then, the grinding motor 83 is started. The grinding motor 83 drives the floating grinding head 830 to rotate through the transmission component 84. At the same time, the drilling cylinder 77 is started. The drilling cylinder 77 pushes the moving platform 78, so that the moving platform 78 drives the second slide block 79 to move vertically along the second slide rail 80. At the same time, the top of the moving platform 78 drives the grinding frame 82. The grinding frame 82 drives the grinding motor 83, the transmission component 84 and the floating grinding head 830 to move and perform drilling work.
[0063] Among them, the transmission component 84 is the existing belt and pulley transmission method.
[0064] Example 7, as Figure 7 , Figure 12 , Figure 13 , Figure 14 and Figure 15As shown, this embodiment adds the following structure based on embodiment 1: the left processing mechanism 160 and the right processing mechanism 170 are the same in size and structure. Both the left processing mechanism 160 and the right processing mechanism 170 include a base 85 and a support column 86. The base 85 and the support column 86 are arranged on both sides of the conveying mechanism 3. A frame 87 is installed on the top of the base 85. A motor 88 is installed on the outside of the frame 87. The power output end of the motor 88 is connected to a lead screw 89. Lead screw bearings 90 are installed on both sides of the lead screw 89. The lead screw bearings 90 are installed inside the frame 87. The lead screw 89 is connected to a lead screw nut moving seat 91. A transfer platform 92 is installed on the top of the lead screw nut moving seat 91. A third slide block 93 is installed on both sides of the bottom of the transfer platform 92. A third slide rail 94 is installed on the bottom of the third slide block 93. A pad block 95 is installed on the bottom of the third slide rail 94. The pad block 95 is installed inside the frame 87. A third slide block 95 is installed on both sides of the top of the transfer platform 92. The system is equipped with a fourth slide rail 96, which is slidably connected to a fourth slide block 97. A movable platform 98 is mounted on the top of the fourth slide block 97. Cover plates 99 are mounted on the top of both the frame 87 and the transfer platform 92. Both the transfer platform 92 and the movable platform 98 are slidably mounted on the cover plates 99. A housing 100 is mounted on the top of the movable platform 98. A drive motor 101 is mounted on the top of the housing 100. A toothed drive wheel 102 is connected to the power output end of the drive motor 101. A toothed drive belt 103 is connected to the toothed drive wheel 102. Toothed driven wheels 104 are connected to both sides of the bottom of the toothed drive belt 103. A drill bit 105 and a wire brush 106 are connected to the toothed driven wheels 104 on both sides, respectively. A tension spring seat 107 is mounted on the outside of the movable platform 98. A tension spring 108 is mounted on the top of the tension spring seat 107. A fixed seat 109 is mounted on the other side of the tension spring 108. The fixed seat 109 is mounted on the top of the cover plate 99.
[0065] In this embodiment, during use, the drive motor 101 is started, causing it to rotate the toothed drive wheel 102. The toothed drive wheel 102 drives the toothed drive belt 103, which in turn drives the toothed driven wheels 104 on both sides to rotate. The toothed driven wheels 104 then drive the drill bit 105 and the wire brush 106 to rotate. The drill bit 105 can be used to ream the left and right sides of the workpiece, and the wire brush 106 can be used to clean the interior after reaming. The motor 88 is started, causing the lead screw 89 to rotate along the lead screw bearing 90. The lead screw 89 moves the lead screw nut moving seat 91, which in turn moves the transfer platform 92. The transfer platform 92 is connected to the bottom sides... The third slide block 93 moves vertically along the third slide rail 94. The top of the transfer platform 92 drives the movable platform 98, which in turn drives the housing 100. The housing 100 drives the drill bit 105 and the wire brush 106 to move toward the workpiece and perform processing. When the drill bit 105 contacts the workpiece, due to the continuous movement of the transfer platform 92 at the bottom, the drill bit 105 experiences resistance, which is transmitted to the movable platform 98. The movable platform 98 is pushed backward by the fourth slide block 97 sliding along the fourth slide rail 96, and at the same time, it drives the fixed seat 109 at the top to move. The fixed seat 109 drives the tension spring 108 to buffer, thereby achieving the resistance overload protection function and avoiding damage to the drill bit 105 and the wire brush 106 caused by rigid forward movement.
[0066] Example 8, as Figure 12 and Figure 13 As shown, this embodiment adds the following structure based on embodiment 7: a placement plate 110 is installed on the top of the support column 86, a processing tool 111 is placed on one side of the top of the placement plate 110, and a clamping seat 112 is installed on the other side of the top of the placement plate 110 at the corresponding drill bit 105 and wire brush 106. A limit rod 113 is installed in the clamping seat 112, and the limit rod 113 is provided with a clearance hole 114 on one side of the corresponding drill bit 105 and wire brush 106.
[0067] In this embodiment, during use, the limiting rod 113 can limit one side of the workpiece to prevent it from moving during processing. The limiting rod 113 is provided with a clearance hole 114. When the drill bit 105 passes through the workpiece during reaming, it can pass through the clearance hole 114 to avoid damage to the limiting rod 113. In addition, the top of the placement plate 110 is provided with processing tools 111, which can be quickly replaced according to practical needs during processing.
[0068] Example 9, as Figure 7 and Figure 16As shown, this embodiment adds the following structure to the embodiment 1: the water spray and air jet cleaning mechanism 180 includes a base 115, a linear motor 116 is installed on the top of the base 115, a detection platform 117 is installed on the power output end of the linear motor 116, and L-shaped adapter seats 118 are installed on both sides of the top of the detection platform 117. A water spray pipe 119 is installed on one side of the L-shaped adapter seat 118, and an air jet pipe 120 is installed on the other side of the L-shaped adapter seat 118.
[0069] In this embodiment, during use, the linear motor 116 is started, which drives the detection platform 117. The detection platform 117 drives the L-shaped adapter 118, which in turn drives the water spray pipe 119 and the air spray pipe 120 to move to the workpiece for water and air cleaning.
[0070] Example 10, as Figure 7 and Figure 17 As shown, this embodiment adds the following structure based on embodiment 1: the oil hole detection mechanism 190 includes a support frame 121 installed on both sides of the conveying mechanism 3, an electronically controlled servo positioning module mechanism 122 is installed on the top of the support frame 121, the power output end of the electronically controlled servo positioning module mechanism 122 is connected to a movable seat 123, a fifth slide seat 124 is installed on both sides of the bottom of the movable seat 123, a fifth slide rail 125 is installed on the bottom of the fifth slide seat 124, the fifth slide rail 125 is installed on the support frame 121, a sealing seat 126 is installed on the top of the movable seat 123, an oil nozzle connector 127 is installed on the input end of one side of the sealing seat 126, and an oil injection hole is provided at the output end of the sealing seat 126.
[0071] In this embodiment, during use, the electronically controlled servo positioning module 122 on both sides is first activated, causing the electronically controlled servo positioning module 122 to push the moving seat 123. The moving seat 123 drives the fifth slide 124 to slide on the fifth slide rail 125, and at the same time drives the support frame 121 to move. The support frame 121 drives the sealing seat 126 to press against both sides of the workpiece. The oil nozzle connector 127 on one side is connected to the external delivery pipeline for oil delivery. The oil is then input into the workpiece through the oil injection hole for detection. When detecting whether the oil holes with the main and auxiliary shafts are blocked, if the total flow rate of the oil holes is less than the flow rate of the center hole, it can be detected whether the oil holes are drilled through or have been missed.
[0072] The central hole is the main channel of the main and auxiliary shafts, and its inner diameter is much larger than that of a single oil hole. The oil holes are small holes drilled from the surface of the main and auxiliary shafts to the central hole. All the oil holes are branches, so the sum of the total flow rate that can pass through all the oil holes will naturally be less than the flow rate of the central hole.
[0073] When all oil holes are unblocked, drilled through, and without any missed machining, the actual total flow rate of the entire oil circuit is determined by the total flow rate of the oil holes. This actual total flow rate will be equal to the total flow rate of the oil holes, but less than the flow rate of the center hole. This is the flow rate characteristic under normal conditions.
[0074] When an oil hole is blocked or not drilled through, the total flow area of the oil hole will decrease, resulting in a further reduction in the total flow rate of the oil hole. At this time, the actual flow rate of the entire oil circuit will be much less than the normal total flow rate of the oil hole, and still less than the flow rate of the center hole. By comparing the difference between the actual flow rate and the normal total flow rate of the oil hole, the degree of blockage or not drilled through can be determined.
[0075] When oil holes are missed during machining, if one or more oil holes that should exist are missed (the number of oil holes is reduced, the total flow area is also reduced, the total flow rate of the oil holes will be lower than the design value, and the actual oil flow rate will also decrease accordingly. By comparing the actual flow rate with the designed total flow rate of the oil holes, it can be determined whether there is a missed machining.
[0076] As long as the center hole itself is not blocked and its flow rate is stable and meets the design value, the actual flow rate of the oil circuit should be equal to the total flow rate of the oil hole. Once the actual flow rate drops abnormally, it indicates that there is a problem with the oil hole being blocked, not drilled through, or missing in processing.
[0077] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A combined machine for grinding, reaming, cleaning, and oil hole inspection of main and auxiliary shafts of motorcycles, comprising a main body (1) mounted on a foundation, the main body (1) comprising a frame (2), a conveying mechanism (3) installed within the frame (2), and a feeding mechanism (4) provided at the input end of the conveying mechanism (3), characterized in that: The frame (2) has a mounting bracket (5) installed on one side of the conveying mechanism (3). The mounting bracket (5) has, from left to right, the following components installed on the upper side of the conveying mechanism (3): a drilling clamping mechanism (6), a left reaming clamping mechanism (7), a left wire brush clamping mechanism (8), a right reaming clamping mechanism (9), a right wire brush clamping mechanism (10), a water spray cleaning clamping mechanism (11), an air jet cleaning clamping mechanism (12), an oil hole detection clamping mechanism (13), and a sorting clamping mechanism ( ). 14), the inner side of the frame (2) is equipped with a grinding mechanism (150), a left processing mechanism (160), a right processing mechanism (170), a water spray and air jet cleaning mechanism (180), and an oil hole detection mechanism (190) from left to right. The grinding mechanism (150), the left processing mechanism (160), the right processing mechanism (170), the water spray and air jet cleaning mechanism (180), and the oil hole detection mechanism (190) are all installed along the conveying direction of the conveying mechanism (3). The oil hole detection mechanism (190) includes a support frame (121) installed on both sides of the conveying mechanism (3). An electric servo positioning module (122) is installed on the top of the support frame (121). The power output end of the electric servo positioning module (122) is connected to a movable seat (123). A fifth slide (124) is installed on both sides of the bottom of the movable seat (123). A fifth slide rail (125) is installed on the bottom of the fifth slide (124). The fifth slide rail (125) is installed on the support frame (121). A sealing seat (126) is installed on the top of the movable seat (123). An oil nozzle connector (127) is installed on the input end of one side of the sealing seat (126). An oil injection hole is provided at the output end of the sealing seat (126).
2. The integrated machine for grinding, reaming, cleaning, and oil hole inspection of motorcycle main and auxiliary shafts according to claim 1, characterized in that: The grinding clamping mechanism (6) includes a first locking plate (43), a first guide cylinder (44) is installed on the outside of the first locking plate (43), the power output end of the first guide cylinder (44) is connected to a first connecting plate (45), a lifting plate (46) is installed at the bottom of the first connecting plate (45), guide sleeves (47) are installed on the four sides of the top of the lifting plate (46), a guide rod (48) is slidably installed inside the guide sleeve (47), a limit block (49) is installed at the top of the guide rod (48), a first spring (50) is installed at the bottom of the limit block (49), and the free end of the bottom of the first spring (50) is installed on the guide sleeve (47). A mounting base (51) is installed at the bottom of the assembly base (51). Slide rods are installed on both sides inside the mounting base (51). Slide sleeves (52) are installed on both sides of the slide rods. A connecting seat (53) is installed on the outside of the slide sleeves (52). A second spring (502) is installed on the outside of the slide sleeves (52). The free end of the second spring (502) is installed inside the mounting base (51). A first cylinder seat (54) is installed at the bottom of the connecting seat (53). A first bidirectional cylinder (55) is installed at the bottom of the first cylinder seat (54). A first adapter (56) is connected to the power output ends on both sides of the first bidirectional cylinder (55). A first pawl (57) is installed on both sides of the bottom of the first adapter (56).
3. The integrated machine for grinding, reaming, cleaning, and oil hole inspection of motorcycle main and auxiliary shafts according to claim 2, characterized in that: The left hinge hole clamping mechanism (7), the left wire brush clamping mechanism (8), the right hinge hole clamping mechanism (9), the right wire brush clamping mechanism (10), the water spray cleaning clamping mechanism (11), the air jet cleaning clamping mechanism (12), the oil hole detection clamping mechanism (13), and the sorting clamping mechanism (14) are all the same in size, model, and structure.
4. The integrated machine for grinding, reaming, cleaning, and oil hole inspection of motorcycle main and auxiliary shafts according to claim 3, characterized in that: The left hinge hole clamping mechanism (7) includes a clamping mounting plate (58), a second guide cylinder (59) is mounted on the outside of the clamping mounting plate (58), a second connecting plate (60) is connected to the power output end of the second guide cylinder (59), a second cylinder seat (61) is mounted on the bottom of the second connecting plate (60), a second bidirectional cylinder (62) is mounted on the bottom of the second cylinder seat (61), a second adapter seat (63) is connected to the power output ends on both sides of the second bidirectional cylinder (62), and second claws (64) are mounted on both sides of the bottom of the second adapter seat (63).
5. The integrated machine for grinding, reaming, cleaning, and inspecting oil holes of motorcycle main and auxiliary shafts according to claim 4, characterized in that: A locking block (65) is installed on the far right of the mounting bracket (5), and a ball screw drive device (66) is installed on the outside of the locking block (65). The sorting clamping mechanism (14) is fixedly installed at the power output end of the ball screw drive device (66), and a non-conforming recycling bin (67) is installed on the lower side of the ball screw drive device (66).
6. The integrated machine for grinding, reaming, cleaning, and inspecting oil holes of motorcycle main and auxiliary shafts according to claim 5, characterized in that: The grinding mechanism (150) includes a support base (68) installed in the frame (2). Bearings (69) are installed on both sides of the support base (68). A grinding screw (70) is installed between the two bearings (69). A handwheel (71) is installed on one side of the grinding screw (70). A nut moving seat (72) is connected to the grinding screw (70). A connecting lock plate (73) is installed on the top of the nut moving seat (72). A cylinder moving seat (74) is installed on the top of the connecting lock plate (73). First slides (75) are installed on both sides of the bottom of the cylinder moving seat (74). A first slide rail (76) is installed on the bottom of the first slide (75). The first slide rail (76) is installed on the support base (68). A grinding cylinder is hinged inside the cylinder moving seat (74). (77) The power output end of the grinding cylinder (77) is hinged to a moving platform (78). The bottom sides of the moving platform (78) are equipped with second slides (79). The bottom of the second slides (79) is equipped with a second slide rail (80). The second slide rail (80) is mounted on the cylinder moving seat (74). The top of the support base (68) is equipped with a guide frame (81). The cylinder moving seat (74) and the moving platform (78) are both slidably mounted on the guide frame (81). The top of the moving platform (78) is equipped with a grinding frame (82). The top of the grinding frame (82) is equipped with a grinding motor (83). The power output end of the grinding motor (83) is connected to a transmission assembly (84). The other side of the transmission assembly (84) is connected to a floating grinding head (830).
7. The integrated machine for grinding, reaming, cleaning, and oil hole inspection of motorcycle main and auxiliary shafts according to claim 6, characterized in that: The left processing mechanism (160) and the right processing mechanism (170) are identical in size and structure. Both the left processing mechanism (160) and the right processing mechanism (170) include a base (85) and a support column (86). The base (85) and the support column (86) are located on both sides of the conveying mechanism (3). A frame (87) is installed on the top of the base (85). A motor (88) is installed on the outside of the frame (87). A lead screw (89) is connected to the power output end of the motor (88). Lead screw bearings (90) are installed on both sides of the lead screw (89). A lead screw bearing (90) is installed inside a frame (87). The lead screw (89) is connected to a lead screw nut moving seat (91). A transfer platform (92) is installed on the top of the lead screw nut moving seat (91). A third slide block (93) is installed on both sides of the bottom of the transfer platform (92). A third slide rail (94) is installed on the bottom of the third slide block (93). A pad (95) is installed on the bottom of the third slide rail (94). The pad (95) is installed inside the frame (87). A fourth slide rail (96) is installed on both sides of the top of the transfer platform (92). The fourth slide rail (96) is slidably connected to the fourth slide block (97). The top of the fourth slide block (97) is equipped with a movable platform (98). The top of the frame (87) and the transfer platform (92) are both equipped with cover plates (99). The transfer platform (92) and the movable platform (98) are slidably disposed on the cover plates (99). The top of the movable platform (98) is equipped with a housing (100). The top of the housing (100) is equipped with a drive motor (101). The power output end of the drive motor (101) is connected to a toothed transmission wheel (102). The toothed drive wheel (102) is connected to a toothed drive belt (103). Toothed driven wheels (104) are connected to both sides of the bottom of the toothed drive belt (103). Drill bit (105) and wire brush (106) are connected to the toothed driven wheels (104) on both sides respectively. A tension spring seat (107) is installed on the outside of the movable platform (98). A tension spring (108) is installed on the top of the tension spring seat (107). A fixed seat (109) is installed on the other side of the tension spring (108). The fixed seat (109) is installed on the top of the cover plate (99).
8. The integrated machine for grinding, reaming, cleaning, and inspecting oil holes of motorcycle main and auxiliary shafts according to claim 7, characterized in that: A placement plate (110) is installed on the top of the support column (86). A processing tool (111) is placed on one side of the top of the placement plate (110). A clamping seat (112) is installed on the other side of the top of the placement plate (110) at the corresponding drill bit (105) and wire brush (106). A limit rod (113) is installed in the clamping seat (112). The limit rod (113) has a clearance hole (114) on one side of the corresponding drill bit (105) and wire brush (106).
9. The integrated machine for grinding, reaming, cleaning, and inspecting oil holes of motorcycle main and auxiliary shafts according to claim 8, characterized in that: The water spray and air jet cleaning mechanism (180) includes a base (115), a linear motor (116) is mounted on the top of the base (115), a detection platform (117) is mounted on the power output end of the linear motor (116), and L-shaped adapters (118) are mounted on both sides of the top of the detection platform (117). A water spray pipe (119) is mounted on one side of the L-shaped adapter (118), and an air jet pipe (120) is mounted on the other side of the L-shaped adapter (118).