Cutting iron material cleaning device for wheel machining

By designing a cutting iron cleaning device for wheel processing, which uses an air source to drive a flap and an air jet block to clean iron chips, the safety hazards and equipment load problems caused by iron chip accumulation are solved, thereby improving safety and equipment life.

CN223656606UActive Publication Date: 2025-12-12ZHUHAI QISHI MACHINERY EQUIP
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Patent Information

Application Number
CN202423320981.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

During wheel machining, cutting chips accumulate at the cutting tool, leading to safety hazards and increased equipment load, which affects machining efficiency and equipment lifespan.

Method used

A device for cleaning cutting iron filings in wheel machining was designed. It uses an air source mechanism to drive a flap and an air jet block to clean up iron filings by air jets, thus preventing accumulation.

Benefits of technology

It effectively cleans up fallen iron filings, reduces accumulation, lowers safety hazards, extends equipment life, and improves processing safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wheel machining, in particular to a cut iron material cleaning device for wheel machining, which is characterized in that a pair of mounting grooves is formed in the upper part of a tool apron, a turning plate is rotatably mounted on one side in a notch, an air injection block is arranged at one end of the turning plate, and air is supplied to the air injection block by an air cylinder arranged in the mounting grooves; one end of the piston rod is connected with the bottom side of the turning plate through a push block, and an air pipe is arranged on the cylinder wall of the side away from the piston rod and connected with an air injection block. In the utility model, the external air source mechanism supplies air to the air cylinder, the air cylinder drives the turning plate to turn over through the push block and conveys the air into the air injection block in the process, and the air injection block synchronously injects air along with the turning plate, so that not only can long-strip scrap iron falling on the tool apron be whipped off, but also fine scraps can be blown off; the phenomenon that scrap iron is accumulated on the tool bit is reduced, and unnecessary serious loss and potential safety hazards are avoided.
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Description

Technical Field

[0001] This utility model relates to the field of wheel processing technology, and in particular to a cutting iron cleaning device for wheel processing. Background Technology

[0002] Currently, during the machining of railway wheels, when the tool holder slide is in operation, a certain amount of metal chips are generated between the cutting tool and the wheelset. When these chips fall off the tool, they accumulate at the tool tip, posing a safety hazard during machining. This accumulation of chips can scratch the already turned tread surface. If this continues for a long time, it will also increase the load on the tool holder slide, shorten the service life of the lathe, and affect the normal turning and maintenance of the rolling stock.

[0003] Therefore, there is an urgent need for a device for cleaning up cutting iron in wheel machining. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a device for cleaning up cutting iron in wheel processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cutting iron cleaning device for wheel processing includes a tool holder. The upper part of the tool holder has a pair of mounting slots. A flap is rotatably mounted inside one side of the slot. One end of the flap is equipped with an air jet block. The air jet block is supplied with air by an air cylinder set inside the mounting slot. The air cylinder is equipped with a piston rod inside. One end of the piston rod is connected to the bottom side of the flap through a push block. An air pipe is provided on the side of the cylinder wall away from the piston rod. The air pipe is connected to the air jet block.

[0007] Furthermore, in a preferred configuration, the tool holder is mounted on the slide saddle via a slide block.

[0008] Furthermore, a preferred configuration is that the flap fits snugly within the mounting groove in its natural state.

[0009] In addition, a preferred structure is that an air inlet is installed on the outer side of the knife holder, the air inlet is connected to the air inlet of the air cylinder, and the air cylinder is installed on the inner bottom side of the mounting groove.

[0010] In addition, a preferred structure is that the air cylinder has an air chamber inside, and a piston rod is slidably installed in the air chamber. One end of the piston rod extends out of the air cylinder and is connected to the push block. A limit plate is provided on the upper part of the push block. A rectangular slot is provided in the middle of the limit plate. A limit pin is slidably installed in the slot through a finger-shaped rocker arm. The other end of the finger-shaped rocker arm is connected to the bottom side of the flip plate.

[0011] In addition, a preferred structure is that an air pipe is installed on one side of the outer wall of the air cylinder, the air pipe is connected to the inside of the air cylinder, and the other end of the air pipe is connected to the jet block.

[0012] Furthermore, in a preferred configuration, a spring is connected between the piston rod and the inner wall of the cylinder.

[0013] The beneficial effects of this utility model are as follows:

[0014] In this invention, an external air source mechanism supplies air to the air cylinder. The air cylinder drives the flap to rotate via a pusher block, and in the process, the air is delivered to the air jet block. The air jet block sprays air synchronously as the flap rotates, which can not only remove long iron filings that fall on the cutter head, but also blow away small fragments, reducing the accumulation of iron filings on the cutter head and avoiding unnecessary serious losses and safety hazards. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the external structure of the wheel machining cutting iron cleaning device proposed in this utility model.

[0016] Figure 2 This is a schematic diagram of the tool holder structure proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the tool holder proposed in this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the air cylinder proposed in this utility model;

[0019] Figure 5 This is a schematic diagram of the flap connection structure proposed in this utility model.

[0020] In the diagram: 1. Sliding saddle; 2. Slide block; 3. Knife holder; 4. Air inlet; 5. Flip plate; 51. Air jet block; 52. Air pipe fitting; 6. Mounting slot; 7. Air cylinder; 8. Piston rod; 9. Push block; 10. Finger-shaped rocker arm; 101. Limit pin; 11. Limit plate; 12. Spring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-5A wheel machining cutting iron cleaning device includes a tool holder 3. The upper part of the tool holder 3 is provided with a pair of mounting slots 6. A flap 5 is rotatably installed inside one side of the slot. One end of the flap 5 is provided with an air jet block 51. The air jet block 51 is supplied with air by an air cylinder 7 provided inside the mounting slot 6. The air cylinder 7 is provided with a piston rod 8. One end of the piston rod 8 is connected to the bottom side of the flap 5 through a push block 9. An air pipe 52 is provided on the side of the cylinder wall away from the piston rod 8. The air pipe 52 is connected to the air jet block 51.

[0023] Furthermore, the tool holder 3 is mounted on the slide saddle 1 via the slide block 2.

[0024] Furthermore, the flap 5 is naturally fitted into the mounting slot 6.

[0025] Furthermore, an air inlet 4 is installed on the outer side of the knife holder 3. The air inlet 4 is connected to the air inlet end of the air cylinder 7, and the air cylinder 7 is installed on the inner bottom side of the mounting groove 6.

[0026] Furthermore, an air chamber is provided inside the air cylinder 7, and a piston rod 8 is slidably installed in the air chamber. One end of the piston rod 8 extends out of the air cylinder 7 and is connected to the push block 9. A limit plate 11 is provided on the upper part of the push block 9. A rectangular slot is provided in the middle of the limit plate 11. A limit pin 101 is slidably installed in the slot through a finger-shaped rocker arm 10, and the other end of the finger-shaped rocker arm 10 is connected to the bottom side of the flip plate 5.

[0027] Furthermore, an air pipe 52 is connected to one side of the outer wall of the air cylinder 7. The air pipe 52 is connected to the inside of the air cylinder 7, and the other end of the air pipe 52 is connected to the jet block 51.

[0028] Furthermore, a spring 12 is connected between the piston rod 8 and the inner wall of the air cylinder 7, and the piston rod 8 is automatically reset through the spring 12.

[0029] In this embodiment, the external air source mechanism is connected to the air inlet 4 provided on the tool holder 3. The gas is delivered into the air cylinder 7 and moves the piston rod 8. The piston rod 8 moves and the push block 9 moves synchronously. When the push block 9 moves, it guides and deflects the finger rocker arm 10 through the rectangular slot opened in the limiting plate 11. Then the flip plate 5 is pushed and flipped, and the iron filings that fall off during processing are removed.

[0030] Synchronously, when the piston rod 8 travels to half of the working stroke in the air cylinder 7, the piston part in the piston rod 8 passes the air inlet of the air pipe 52. At this time, while the piston rod 8 is being pushed synchronously, part of the gas is delivered to the air pipe 52 and ejected by the jet block 51 to blow off the waste.

[0031] In actual use, gas is input by an external gas source mechanism, and the piston rod 8 is pushed forward by the gas. Conversely, the spring 12 returns the piston rod 8 to its original position. This mechanism is the same as that of a single-acting cylinder, and will not be elaborated on here.

[0032] Of particular note is the special shape of the finger-shaped rocker arm 10, which causes the finger-shaped rocker arm 10 to deflect under the pushing and guiding action of the push block 9, thereby causing the flap 5 to deflect around the axis.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cutting material cleaning device for wheel machining, comprising a tool holder (3), characterized in that, The upper part of the knife holder (3) is provided with a pair of mounting slots (6). A flap (5) is rotatably installed on one side of the slot. One end of the flap (5) is provided with an air jet block (51). The air jet block (51) is supplied with air by an air cylinder (7) provided inside the mounting slot (6). The air cylinder (7) is provided with a piston rod (8). One end of the piston rod (8) is connected to the bottom side of the flap (5) through a push block (9). An air pipe (52) is provided on the cylinder wall away from the piston rod (8). The air pipe (52) is connected to the air jet block (51).

2. The wheel machining cutting material cleaning device according to claim 1, characterized in that, The tool holder (3) is mounted on the slide saddle (1) via the slide block (2).

3. The wheel machining cutting material cleaning device according to claim 1, characterized in that, The flap (5) is naturally fitted into the mounting groove (6).

4. The wheel machining cutting material cleaning device according to claim 1, characterized in that, An air inlet (4) is installed on the outer side of the knife holder (3). The air inlet (4) is connected to the air inlet of the air cylinder (7), and the air cylinder (7) is installed on the inner bottom side of the mounting groove (6).

5. The wheel machining cutting material cleaning device according to claim 1, characterized in that, The air cylinder (7) has an air chamber inside, and a piston rod (8) is slidably installed in the air chamber. One end of the piston rod (8) extends out of the air cylinder (7) and is connected to the push block (9). A limit plate (11) is provided on the upper part of the push block (9). A rectangular slot is provided in the middle of the limit plate (11). A limit pin (101) is slidably installed in the slot through a finger-shaped rocker arm (10), and the other end of the finger-shaped rocker arm (10) is connected to the bottom side of the flip plate (5).

6. The wheel machining cutting material cleaning device according to claim 1, characterized in that, An air pipe (52) is connected to one side of the outer wall of the air cylinder (7). The air pipe (52) is connected to the inside of the air cylinder (7), and the other end of the air pipe (52) is connected to the jet block (51).

7. The wheel machining cutting material cleaning device according to claim 5, characterized in that, A spring (12) is connected between the piston rod (8) and the inner wall of the air cylinder (7).