Novel insert machining device
By introducing a recycling component into the insert processing device, the cooling water can be recycled, solving the problems of water waste and environmental burden, and reducing production costs and energy consumption.
Patent Information
- Application Number
- CN202520261464.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-19
AI Technical Summary
Existing insert processing equipment lacks a water recovery structure, resulting in the direct discharge of water resources such as cooling water and lubricating fluid during processing, which wastes water resources, increases equipment energy consumption and production costs, and increases the environmental burden by treating wastewater.
A novel insert processing device is designed, incorporating a recycling component, including a trough, inclined blocks, triangular blocks, a filter plate, a drainage trough, a water tank, a water pump, and a flushing pipe. The cooling water is recycled through the water pump, enabling water filtration and reuse.
It enables the recycling of water resources, reduces production costs and energy consumption, reduces environmental burden, and improves the environmental friendliness of processing equipment.
Smart Images
Figure CN223656629U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insert processing technology, and in particular to a novel insert processing device. Background Technology
[0002] A insert processing device is a mechanical device or system specifically designed for manufacturing or processing inserts. Inserts typically refer to small components embedded in larger structures and are widely used in mold manufacturing, machining, electronic equipment, and other fields. The design of the processing device aims to ensure that the size, shape, precision, and surface quality of the inserts meet design requirements, while improving production efficiency and processing stability.
[0003] Existing insert processing equipment lacks a water recycling structure, resulting in the direct discharge of water resources such as cooling water and lubricating fluid during processing, which wastes water resources. In addition, this also increases the energy consumption and production costs of the equipment, because fresh water is required for each processing, and wastewater treatment also increases the environmental burden.
[0004] Therefore, the existing insert processing equipment lacks a water recovery structure, resulting in the direct discharge of water resources such as cooling water and lubricating fluid during processing, which wastes water resources. In addition, this also increases the energy consumption and production cost of the equipment, because fresh water is needed for each processing, and the treatment of wastewater also increases the environmental burden. A new type of insert processing equipment can be designed. After introducing a water recovery structure, the equipment can effectively recover and filter the cooling water used in the processing and reuse it. This can not only reduce the waste of water resources, but also reduce the operating costs in the production process. Utility Model Content
[0005] In order to overcome the lack of water recovery structure in the existing insert processing equipment, which leads to the direct discharge of water resources such as cooling water and lubricating fluid during the processing, resulting in water waste, in addition, it also increases the energy consumption and production cost of the equipment, because fresh water is required for each processing, and the treatment of wastewater also increases the environmental burden.
[0006] The technical solution of this utility model is as follows: a novel insert processing device, including a worktable; and a recycling component. The recycling component is set inside the worktable. The recycling component includes a trough, an inclined block, a triangular block, a filter plate, a drainage trough, a water tank, a water pump, and a rinsing pipe. The top of the worktable has a trough, which is U-shaped. The left and right sides of the inside of the trough are connected to inclined blocks, which are right-angled triangles. Two triangular blocks are symmetrically connected to the front of the inside of the trough along its vertical center line. A filter plate is set on the front side of the inside of the trough. A drainage trough is set on the front side of the bottom of the trough. A water tank is connected to the left end of the worktable. The water tank and the drainage trough are connected to each other. A water pump is connected to the rear top of the water tank. A rinsing pipe is connected to the top of the water pump. A drain outlet is set at the front of the water tank.
[0007] Preferably, by setting up a recycling component, a water pump is used to draw water from the water tank and spray it out through a flushing pipe, thereby cooling the inserts and cutting heads during processing. The cooled water is guided to the filter plate through the inclined blocks and triangular blocks in the trough. The filter plate filters out iron filings, and the water falls into the drainage trough through the filter tank, and then is guided back to the water tank through the drainage trough, thus realizing water circulation. This solves the problem that the existing insert processing device lacks a water source recycling structure, which leads to the direct discharge of water resources such as cooling water and lubricating fluid during processing, resulting in water waste. In addition, this will also increase the energy consumption and production cost of the equipment, because fresh water is required for each processing, and the treatment of wastewater also increases the environmental burden.
[0008] Preferably, the front end of the workbench is provided with a drain outlet, and the left and right sides of the front end of the workbench are provided with sliding grooves.
[0009] Preferably, a lifting plate is slidably connected to the front end of the two slides, and a handle is connected to the front end of the lifting plate.
[0010] Preferably, the workbench has an internal movable groove that is connected to a drainage groove.
[0011] Preferably, a piston is connected inside the movable groove, and a push plate is connected to the front end of the piston, with the push plate being movably connected to the movable groove.
[0012] Preferably, the push plate is movably connected to the filter plate, and a support plate is connected to the top rear side of the worktable.
[0013] Preferably, a machining drill bit is provided on the top front side of the support plate, and a clamping fixture is provided on the top of the worktable.
[0014] The beneficial effects of this utility model are:
[0015] 1. By setting up a water recovery component and using a water pump, water is drawn from the water tank and sprayed out through a flushing pipe to cool the inserts and cutting heads during processing. The cooled water is guided to the filter plate through the inclined blocks and triangular blocks in the trough. The filter plate filters out iron filings, and the water falls into the drainage trough after passing through the filter tank. Then, the water is guided back to the water tank through the drainage trough, thus realizing water circulation. This solves the problem that the existing insert processing device lacks a water source recovery structure, which leads to the direct discharge of water resources such as cooling water and lubricating fluid during processing, resulting in water waste. In addition, this will also increase the energy consumption and production cost of the equipment, because fresh water is required for each processing, and the treatment of wastewater also increases the environmental burden. Attached Figure Description
[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of a novel insert processing device according to this utility model.
[0017] Figure 2 The diagram shown is a three-dimensional orthographic cross-sectional view of a novel insert processing device and recycling component according to this utility model.
[0018] Figure 3 The diagram shown is a three-dimensional side sectional view of a processing device for a novel insert according to this utility model.
[0019] Figure 4 The diagram shown is a three-dimensional orthographic cross-section of a novel insert processing device according to this utility model.
[0020] Explanation of reference numerals in the attached drawings: 1. Workbench; 21. Sluice box; 22. Inclined block; 23. Triangular block; 24. Filter plate; 25. Drainage trough; 26. Water tank; 27. Water pump; 28. Flushing pipe; 31. Drain outlet; 32. Slide groove; 33. Lifting plate; 34. Handle; 35. Movable groove; 36. Piston; 37. Push plate; 41. Support plate; 42. Machining drill bit; 43. Clamping fixture. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please see Figures 1-4This utility model provides an embodiment: a novel insert processing device, including a workbench 1; and a recycling component. The recycling component is installed inside the workbench 1. The recycling component includes a trough 21, inclined blocks 22, triangular blocks 23, a filter plate 24, a drainage trough 25, a water tank 26, a water pump 27, and a rinsing pipe 28. The top of the workbench 1 has a trough 21, which is U-shaped. Inclined blocks 22 are connected to the left and right sides of the inside of the trough 21. The inclined blocks 22 are right-angled triangles. Two triangular blocks 23 are symmetrically connected to the front end of the inside of the trough 21 along its vertical center line. A filter plate 24 is installed on the front side of the inside of the trough 21. A drainage trough 25 is installed on the front bottom side of the trough 21. A water tank 26 is connected to the left end of the workbench 1. The water tank 26 is connected to the drainage trough 25. A water pump 27 is connected to the rear top of the water tank 26. The top of the device is connected to a flushing pipe 28, and the front end of the water tank 26 is provided with a drain outlet. By setting up a recycling component and using a water pump 27, water in the water tank 26 is drawn and sprayed out through the flushing pipe 28, thereby cooling the inserts and cutting heads during processing. The cooled water is guided to the filter plate 24 through the inclined block 22 and triangular block 23 in the trough 21. The filter plate 24 filters the iron filings, and the water falls into the drain trough 25 through the filter trough. Then, the water is guided back to the water tank 26 through the drain trough 25, thereby realizing water circulation. This solves the problem that the existing insert processing device lacks a water source recycling structure, which leads to the direct discharge of water resources such as cooling water and lubricating fluid during processing, resulting in water waste. In addition, this will also increase the energy consumption and production cost of the equipment, because fresh water is required for each processing, and the treatment of wastewater also increases the environmental burden.
[0023] Please see Figures 1-4 In this embodiment, a drain outlet 31 is provided at the front end of the workbench 1, and sliding grooves 32 are provided on the left and right sides of the front end of the workbench 1. The drain outlet facilitates the ejection of iron filings. A lifting plate 33 is slidably connected to the front end of the two sliding grooves 32. A handle 34 is connected to the front end of the lifting plate 33. The lifting plate 33 slides on the sliding groove 32, thereby opening when iron filings need to be discharged. An movable groove 35 is provided inside the workbench 1. The movable groove 35 is connected to the drain groove 25. The movable groove 35 is used to assist in ejecting iron filings.
[0024] Please see Figures 2-4In this embodiment, a piston 36 is connected inside the movable groove 35, and a push plate 37 is connected to the front end of the piston 36. The push plate 37 is movably connected to the movable groove 35. When the piston 36 is activated, the piston 36 drives the push plate 37 to move within the movable groove 35, thereby pushing the iron filings accumulated on the filter plate 24 to the drain port 31. The push plate 37 is movably connected to the filter plate 24. A support plate 41 is connected to the rear top of the workbench 1. The support plate 41 is used to support the processing equipment. A processing drill bit 42 is provided on the front top of the support plate 41. A clamping fixture 43 is provided on the top of the workbench 1. The insert is fixed by the clamping fixture 43 and then processed by the processing drill bit 42.
[0025] During operation, the insert is placed on the clamping fixture 43, the machining drill 42 is started to process the insert, and the water pump 27 is started to discharge the water in the water tank 26 through the flushing pipe 28 to flush the insert and the machining drill 42 to achieve the purpose of cooling. The cooled water is guided to the filter plate 24 through the inclined block 22 and the triangular block 23 in the trough 21. The filter plate 24 filters the iron filings. The water falls into the drain trough 25 through the filter trough and is then guided back to the water tank 26 through the drain trough 25 to achieve water circulation. The iron filings will accumulate on the filter plate 24. Pulling the handle 34 causes the lifting plate 33 to slide in the slide 32, thereby opening the drain port 31. The piston 36 is started, and the piston 36 drives the push plate 37 to push the iron filings accumulated on the filter plate 24 out of the drain port 31 to avoid the accumulation of iron filings.
[0026] Through the above steps, by setting up a recycling component, water pump 27 draws water from water tank 26 and sprays it out through flushing pipe 28, thereby cooling the inserts and cutting heads during processing. The cooled water is guided to filter plate 24 through inclined block 22 and triangular block 23 in trough 21. The filter plate 24 filters out iron filings. The water falls into drainage trough 25 through the filter trough and is then guided back to water tank 26 through drainage trough 25, thus realizing water circulation. This solves the problem that the existing insert processing device lacks a water source recycling structure, resulting in the direct discharge of water resources such as cooling water and lubricating fluid during processing, which wastes water resources. In addition, this will also increase the energy consumption and production cost of the equipment, because fresh water is required for each processing, and the treatment of wastewater also increases the environmental burden.
Claims
1. A novel insert processing apparatus, comprising a worktable (1); characterized in that: It also includes a recycling component. The inside of the workbench (1) is equipped with a recycling component, which includes a trough (21), an inclined block (22), a triangular block (23), a filter plate (24), a drainage trough (25), a water tank (26), a water pump (27), and a rinsing pipe (28). The top of the workbench (1) has a trough (21), which is U-shaped. The left and right sides of the inside of the trough (21) are connected to the inclined blocks (22), which are right-angled triangles. Two triangular blocks (23) are symmetrically connected to the front end of the internal part of the trough (21) along its vertical center line. A filter plate (24) is provided on the front side of the internal part of the trough (21). A drainage trough (25) is provided on the front bottom side of the trough (21). A water tank (26) is connected to the left end of the workbench (1). The water tank (26) and the drainage trough (25) are connected to each other. A water pump (27) is connected to the rear top of the water tank (26). A flushing pipe (28) is connected to the top of the water pump (27). A drain outlet is provided at the front end of the water tank (26).
2. The novel insert processing apparatus according to claim 1, characterized in that: The front end of the workbench (1) is provided with a drain outlet (31), and the left and right sides of the front end of the workbench (1) are provided with sliding grooves (32).
3. The novel insert processing apparatus according to claim 2, characterized in that: The front ends of the two slides (32) are slidably connected to the lifting plate (33), and the front ends of the lifting plate (33) are connected to the handle (34).
4. The novel insert processing apparatus according to claim 3, characterized in that: The workbench (1) has an internal movable groove (35) that is connected to the drainage groove (25).
5. The novel insert processing apparatus according to claim 4, characterized in that: The movable groove (35) is internally connected to a piston (36), and the front end of the piston (36) is connected to a push plate (37). The push plate (37) is movably connected to the movable groove (35).
6. The novel insert processing apparatus according to claim 5, characterized in that: The push plate (37) is movably connected to the filter plate (24), and the top rear side of the workbench (1) is connected to the support plate (41).
7. The novel insert processing apparatus according to claim 6, characterized in that: A machining drill bit (42) is provided on the top front side of the support plate (41), and a clamping fixture (43) is provided on the top of the worktable (1).