Grinding equipment with limiting structure

By combining magnetic attraction with clamping components and using a horizontal lead screw and gear transmission structure, the problems of unstable fixation and inconvenient replacement of grinding wheels during the lateral processing of metal panel grinding equipment are solved, thus achieving efficient and flexible metal panel processing.

CN223656714UActive Publication Date: 2025-12-12SICHUAN KNAITE PETROLEUM EQUIP CO LTD
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Patent Information

Application Number
CN202423265137.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-12
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing metal panel polishing equipment is unstable during lateral processing and it is inconvenient to change polishing wheels.

Method used

It adopts a dual fixing method of magnetic attraction and clamping components, combined with a horizontal lead screw and gear transmission structure, to achieve stable fixation and flexible adjustment of the workpiece, and is equipped with grinding wheels of different specifications to adapt to different processing needs.

Benefits of technology

It improves the stability of workpiece fixation and grinding accuracy, enhances the adaptability and processing efficiency of the equipment, reduces grinding wheel replacement time, and improves overall processing quality and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal panel machining, in particular to a polishing device with a limiting structure, which comprises an operation table, a first horizontal lead screw is rotatably connected to the top of the operation table, and sliding rods are welded to the top of the operation table and correspond to the two ends of the first horizontal lead screw. And the operation table is slidably connected with a first movable base through a sliding rod, and a second horizontal lead screw is rotationally connected between the inner walls of the first movable base. According to the improved grinding equipment, the double fixing mode of magnetic attraction and the clamping piece is adopted, the fixing stability of the workpiece is improved, even if the magnetic attraction is affected, the clamping piece can still reliably fix the workpiece, the second movable base can flexibly move in the two axial directions under the cooperation of the first horizontal lead screw and the second horizontal lead screw, and therefore the workpiece can be stably fixed. The position of a workpiece can be adjusted according to different grinding requirements, multi-angle and multi-direction grinding operation is achieved, the grinding wheel base can be overturned and rotated, the grinding angle is easily adjusted, and the grinding requirements of different parts such as the plane and the side face of a metal panel are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal panel processing technical field, concretely is a kind of polishing equipment with limiting structure. BACKGROUND

[0002] Metal panel is a kind of plate-shaped component made of metal material, its material quality can be multiple metals, common have aluminum alloy, stainless steel etc., these metal materials have higher strength, hardness and good corrosion resistance, can satisfy the use requirement under different environments, such as electronic product shell, household electrical appliance panel, instrument shell etc.

[0003] Due to the machining process of metal panel, cutting, stamping and other processes, burr and flash are easily generated, these burrs and flashes not only affect the appearance of panel, but also can cause harm to operator, polishing equipment can quickly and effectively remove burr and flash, make panel surface more smooth, and in the machining process of metal panel, in order to ensure dimensional accuracy, usually a certain machining allowance is reserved, polishing equipment can accurately remove these allowances, so that the size of panel reaches design requirement, the working principle of polishing equipment is that through the friction of high-speed rotating polishing tool and material surface, uneven part, oxidation layer, rust, burr etc. on material surface are removed, so that material surface reaches required smoothness, flatness and accuracy.

[0004] The inventor finds that the prior art has the following problems in the process of implementing the utility model: 1, the polishing equipment for metal panel at present, common is to magnetically attract plate on base, then polish by polishing assembly, although it has good adsorption for metal material, but due to the processing of polishing assembly involving different surface area, it is difficult to ensure that plate does not appear displacement problem in lateral processing process;2, and many polishing equipment usually adopt a group of grinding wheels, when process is different, need to be disassembled and replaced, it is more inconvenient. UTILITY MODEL CONTENTS

[0005] The utility model discloses a purpose at providing a kind of polishing equipment with limit structure, to solve the mode of common magnetic attraction type fixed workpiece in the above background technology It is difficult to guarantee that plate material does not appear displacement in lateral machining process, and usually adopt a group of grinding wheel, when process is different, need to be disassembled and replaced, it is more inconvenient.For realizing above-mentioned purpose, the utility model provides following technical scheme: a kind of polishing equipment with limit structure, including operation platform, the operation platform top rotationally connected with first horizontal screw rod, the operation platform top corresponding the both ends of first horizontal screw rod are all welded with slide bar, and operation platform is slidably connected with first mobile base by slide bar, the first mobile base inner wall between rotationally connected with second horizontal screw rod, the both ends of second horizontal screw rod are all welded with slide bar between the first mobile base inner wall corresponding, and first mobile base is slidably connected with second mobile base by slide bar, the outer wall of operation platform one side is welded with stand, the stand end point highest place is connected with pneumatic cylinder by bolt, the power output end of pneumatic cylinder is fixedly connected with support frame, the inner wall between support frame is rotationally connected with grinding wheel base.

[0006] The inside of the second mobile base is rotationally connected with a reverse screw rod, and the top of the second mobile base is slidably connected with a clamping piece at both ends.

[0007] The inner side of one side of the support frame is rotationally connected with a driving gear and a driven gear, respectively, the driving gear and the driven gear are meshingly connected, the inner side of the other side of the support frame is rotationally connected with an auxiliary A gear and an auxiliary B gear, respectively, the auxiliary A gear and the auxiliary B gear are meshingly connected, and the driving gear and the auxiliary A gear are integrally connected through a shaft rod penetrating at the shaft center thereof.

[0008] Further preferably, one end of the bottom of the first mobile base penetrates through the first horizontal screw rod and forms a screw transmission structure therewith.

[0009] Further preferably, one end of the bottom of the second mobile base penetrates through the second horizontal screw rod and forms a screw transmission structure therewith, and the first horizontal screw rod and the second horizontal screw rod are vertically distributed.

[0010] Further preferably, the top of the second mobile base is distributed with magnetic blocks consistent with its specifications, the clamping pieces are made of carbon fiber composite material, the clamping pieces are relatively moved through the reverse screw rod, and rubber strips are glued and connected to the opposite sides of the clamping pieces.

[0011] Further preferably, shaft rods are penetrated through the shaft centers of the driven gear and the auxiliary B gear, one end of each of the shaft rods is rotatable in the inner wall of the support frame through a bearing, and the other end of each of the shaft rods is penetrated into the support frame and integrally connected with the outer wall of the grinding wheel base at two ends, and the grinding wheel base forms a turnover structure between the support frames.

[0012] Further preferably, gas spring hydraulic rods are fixedly connected with the two ends of the cylinder corresponding to the highest points of the end points of the stand, and the bottom of the gas spring hydraulic rod is bolted with the top of the support frame.

[0013] Further preferably, a first grinding wheel is rotatably connected to one side of the grinding wheel base, a second grinding wheel is rotatably connected to the other side of the grinding wheel base, and the first grinding wheel and the second grinding wheel are vertically distributed between the two adjacent surfaces of the grinding wheel base, and the specification of the first grinding wheel is larger than that of the second grinding wheel.

[0014] Compared with the prior art, the device has the following beneficial effects:

[0015] In the utility model, the magnetic attraction and the clamping piece double fixing mode are adopted, the fixing stability of the workpiece is improved, even when the magnetic attraction is affected, the clamping piece can still reliably fix the workpiece, and the adaptability of the equipment to different types of metal panels is enhanced. The clamping piece can accurately adjust the clamping force through the reverse lead screw, and the material quality does not affect the magnetic field of the magnetic block, so that displacement of the workpiece during polishing is avoided, polishing accuracy is ensured, different specifications of polishing wheels are provided, and quick switching for use can be realized according to needs. The large specification first polishing wheel is used for rough grinding of a large area of the workpiece plane, and the small specification second polishing wheel is used for fine grinding of the side position or fine parts of the workpiece. The two are used in cooperation, the overall machining efficiency is greatly improved, and the time waste of frequent replacement of polishing wheels in traditional equipment is reduced.

[0016] In the utility model, the second mobile base can flexibly move in two axial directions under the cooperation of the first and second horizontal lead screws, and the auxiliary support slide rod ensures stable operation, greatly improves the accuracy of the polishing position and the flexibility during the workpiece polishing process, can adjust the workpiece position according to different polishing needs, realizes multi-angle and multi-direction polishing operation, improves the machining quality, and the grinding wheel base can realize turnover and rotation through the gear transmission structure, can easily adjust the polishing angle, adapts to the polishing needs of different parts such as the plane, side and curved surface of the metal panel, and improves the flexibility and adaptability of polishing. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front view structural schematic diagram of the utility model;

[0018] Figure 2 It is a partial structure schematic diagram of the top of the operation table of the utility model;

[0019] Figure 3 It is the internal structure schematic view of the second mobile base of the utility model;

[0020] Figure 4 It is the internal structure schematic view of the support frame of the utility model.

[0021] In the drawing: 1, operation platform; 2, first horizontal lead screw; 3, first mobile base; 4, second horizontal lead screw; 5, second mobile base; 501, reverse lead screw; 502, clamping piece; 503, magnetic block; 6, stand; 7, air cylinder; 8, support frame; 801, driving gear; 802, driven gear; 803, auxiliary A gear; 804, auxiliary B gear; 9, grinding wheel base; 10, gas spring hydraulic rod; 11, first grinding wheel; 12, second grinding wheel. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of protection of the utility model.

[0023] Please refer to Figures 1 to 4 The utility model provides a kind of technical scheme: a kind of polishing equipment with limit structure, including operation platform 1, operation platform 1 top rotationally connected with first horizontal lead screw 2, operation platform 1 top corresponding both ends of first horizontal lead screw 2 are all welded with slide bar, and operation platform 1 is slidably connected with first mobile base 3 by slide bar, second horizontal lead screw 4 is rotationally connected between the inner wall of first mobile base 3, both ends corresponding second horizontal lead screw 4 are all welded with slide bar between the inner wall of first mobile base 3, and first mobile base 3 is slidably connected with second mobile base 5 by slide bar, the outer wall of one side of operation platform 1 is welded with stand 6, and stand 6 endpoint highest place is connected with air cylinder 7 by bolt, the power output end of air cylinder 7 is fixedly connected with support frame 8, and grinding wheel base 9 is rotationally connected between the inner wall of support frame 8.

[0024] Reverse lead screw 501 is rotationally connected in the inside of second mobile base 5, and clamping piece 502 is slidably connected at both ends of the top of second mobile base 5, and the bottom of both end clamping pieces 502 is connected with the reverse nut of reverse lead screw 501 through its outer wall both ends and the reverse nut constitutes screw transmission structure.

[0025] The inner side of one side of the support frame 8 is rotationally connected with a driving gear 801 and a driven gear 802 respectively, the driving gear 801 and the driven gear 802 are in meshing connection, the inner side of the other side of the support frame 8 is rotationally connected with an auxiliary A gear 803 and an auxiliary B gear 804 respectively, the auxiliary A gear 803 and the auxiliary B gear 804 are in meshing connection, the driving gear 801 and the auxiliary A gear 803 are integrally connected through the shaft rod penetrating at the shaft center thereof.

[0026] In the embodiment, as shown in Figure 1 and Figure 2 , one end of the bottom of the first moving base 3 penetrates through the first horizontal lead screw 2 and forms a screw transmission structure with the first horizontal lead screw 2; the first moving base 3 can realize accurate adjustment of a small position through the transmission structure of the first horizontal lead screw 2, which can ensure the accuracy of the polishing position and improve the processing quality.

[0027] In the embodiment, as shown in Figure 1 and Figure 2 , one end of the bottom of the second moving base 5 penetrates through the second horizontal lead screw 4 and forms a screw transmission structure with the second horizontal lead screw 4, and the first horizontal lead screw 2 and the second horizontal lead screw 4 are vertically distributed; through the cooperation of the first horizontal lead screw 2 and the second horizontal lead screw 4, the second moving base 5 can move in two axial directions, which greatly increases the flexibility of the workpiece in the polishing process, can adjust the position of the workpiece according to different polishing requirements, realizes multi-angle and multi-direction polishing operation, and at the same time, when the first moving base 3 and the second moving base 5 are driven by the first horizontal lead screw 2 and the second horizontal lead screw 4 respectively, the structure of the two auxiliary support sliding rods is additionally increased, which can effectively avoid the shaking and deviation of the two during movement, ensure smooth running on the predetermined track, and improve the precision and quality of the upper workpiece polishing.

[0028] In the embodiment, as shown in Figure 3As shown, the second mobile base 5 top is distributed with magnetic block 503 consistent with its specifications, and the clamping piece 502 adopts carbon fiber composite material, and the clamping piece 502 is connected through the reverse screw 501 to form relative motion, while the opposite side of the clamping piece 502, the surface of which is glued with rubber strips; although the magnetic attraction structure has a certain adsorption force on metal, it may loosen due to vibration, external impact and other factors during polishing. After the clamping piece 502 is added, a double fixation mode of magnetic attraction and clamping is formed, which greatly improves the fixing stability of the workpiece and ensures that the workpiece will not displace during polishing, thereby ensuring the polishing accuracy. Even if the workpiece is affected by the uneven surface of the workpiece, the clamping piece 502 can still reliably fix the workpiece, enhancing the adaptability of the equipment to different types of metal panels and improving the versatility of the equipment. Secondly, the relative motion of the clamping piece 502 is controlled by the reverse screw 501, which can accurately adjust the clamping force according to the specific size and material properties of the workpiece. At the same time, the material of the clamping piece 502 has a certain strength and does not have magnetism, which will not affect the magnetic field distribution and adsorption force of the magnetic block 503 when it acts together on the workpiece fixation.

[0029] In this embodiment, as shown in Figure 4 The shaft of the driven gear 802 and the auxiliary B gear 804 penetrates the shaft, and one end of the shaft rotates in the inner wall of the support frame 8 through the bearing, and the other end of the shaft penetrates the support frame 8 and is integrally connected with the outer wall of the grinding wheel base 9, and the grinding wheel base 9 forms a flip structure between the support frames 8; one side of the driving gear 801 is provided with a servo motor, and when the driving gear 801 rotates, the coaxially connected auxiliary A gear 803 rotates, and the rotation of the driving gear 801 and the auxiliary A gear 803 makes the driven gear 802 and the auxiliary B gear 804 meshing with them respectively. Since the grinding wheel base 9 on which the polishing assembly is installed is integrally connected with the driven gear 802 and the auxiliary B gear 804, the grinding wheel base 9 can be flipped and rotated, so that the polishing assembly installed thereon can be easily adjusted in angle, and the polishing of metal panels at different angles can be realized. Whether it is a plane, a side or a curved surface, the appropriate polishing angle can be found, improving the flexibility and adaptability of polishing.

[0030] In this embodiment, as shown in Figure 1 and Figure 4As shown, the end points of the stand 6 are fixedly connected with the air spring hydraulic rods 10 corresponding to the two ends of the cylinder 7, and the bottom of the air spring hydraulic rod 10 is bolted with the top of the support frame 8; the driving of the cylinder 7 can realize the height adjustment of the grinding wheel base 9 to butt joint the workpiece below, and when the cylinder 7 is height-adjusted, the increase of the air spring hydraulic rod 10 can effectively inhibit the occurrence of the problem to ensure the smooth rising or falling of the grinding wheel base 9, which is crucial to ensure the polishing precision, and the air spring hydraulic rod 10 and the cylinder 7 jointly act, share the weight of the grinding wheel base 9 and the polishing assembly installed thereon, and various forces generated in the polishing process, to ensure the polishing precision.

[0031] In the embodiment, as shown in Figure 1 and Figure 4 , one side of the grinding wheel base 9 is rotatably connected with the first polishing wheel 11, and the other side of the grinding wheel base 9 is rotatably connected with the second polishing wheel 12, and the first polishing wheel 11 and the second polishing wheel 12 are vertically distributed and located on the adjacent two faces of the grinding wheel base 9, and the specification of the first polishing wheel 11 is larger than that of the second polishing wheel 12; the two polishing wheels with different specifications are respectively located on the adjacent two faces of the grinding wheel base 9, and in the processing process, they can be quickly switched according to the needs, without frequent replacement like traditional equipment, saving time and improving processing efficiency, and in the processing process, the work can be divided clearly, the first polishing wheel 11 with large specification can be used for rough grinding of large area of workpiece plane, and the second polishing wheel 12 with small specification can be used for fine grinding of side orientation or fine parts of the workpiece, and the two are used in cooperation, which greatly improves the overall processing efficiency.

[0032] The use method and advantages of the utility model are as follows:

[0033] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, first, the workpiece to be processed is placed on the surface of the second movable base 5. Because they are both metal materials, the magnetic block 503 on the surface of the second movable base 5 will have a certain adsorption force on the workpiece material, preliminarily fixing the position of the workpiece. At the same time, the power is started. First, the workpiece to be processed is placed on the surface of the second movable base 5. Because they are both metal materials, the reverse lead screw 501 rotates, causing the clamping members 502 at both ends to move relatively under the screw transmission structure, gradually approaching the workpiece, clamping and fixing the two ends of the workpiece, forming a double fixation mode of magnetic attraction and clamping, greatly improving the fixation stability of the workpiece. After the workpiece is fixed, the power output end of the air cylinder 7 pushes the support frame 8 to descend. During the descent of the support frame 8, the gas spring hydraulic rod 10 at both ends of the air cylinder 7 is stretched and unfolded accordingly, providing stability for the descent of the support frame 8. After adjusting to the appropriate working position, the operator adjusts the angle of the grinding wheel base 9 according to the needs of the process. In the initial position, the first grinding wheel 11 is located below the grinding wheel base 9 and above the workpiece. When a large area of the workpiece surface needs to be processed, after the power is started, the first horizontal lead screw 2 rotates, and the first movable base 3 slides on the surface of the operation table 1 in the X-axis direction through the screw transmission structure of the first horizontal lead screw 2. This allows the workpiece on the top to move below the first grinding wheel 11, thereby realizing the large-area rough grinding of the first grinding wheel 11 on the workpiece surface. At the same time, the second movable base 5 can also slide in the Y-axis direction on the first movable base 3 through the second horizontal lead screw 4, so that the first grinding wheel 11 is connected to the direction of another face domain of the workpiece. Again, through the transmission structure of the first horizontal lead screw 2, the position of the second movable base 5 is adjusted to realize the processing of different face domains. If the side face domain of the workpiece needs to be processed, first, adjust the first horizontal lead screw 2 and the second horizontal lead screw 4 to the appropriate position, and then drive the driving gear 801 to rotate through the power outside the support frame 8. The rotation of the driving gear 801 will cause the auxiliary A gear 803 connected coaxially to it to rotate synchronously, thereby causing the driven gear 802 and the auxiliary B gear 804 to rotate, and finally realizing the rotation of the grinding wheel base 9. After adjusting the second grinding wheel 12 to the appropriate position, the operation mode is consistent with the above operation mode. The position of the second movable base 5 is adjusted through the cooperative adjustment of the first horizontal lead screw 2 and the second horizontal lead screw 4 to realize the connection of the second grinding wheel 12 and the workpiece in the lateral direction. It should be noted that because the two ends of the workpiece are fixed by the clamping members 502, after the non-fixed end is processed, the power can be turned off, the workpiece can be taken out, and the space can be turned over or rotated to expose the unprocessed end for subsequent grinding processing.

[0034] The basic principle, main features and advantages of the present application are shown and described above. The technical personnel in the industry should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A grinding device with a limiting structure, comprising an operating table (1), characterized in that: The top of the operating table (1) is rotatably connected to a first horizontal lead screw (2). The top of the operating table (1) is welded with slide rods at both ends corresponding to the first horizontal lead screw (2). The operating table (1) is slidably connected to a first movable base (3) through the slide rods. The inner walls of the first movable base (3) are rotatably connected to a second horizontal lead screw (4). The inner walls of the first movable base (3) are welded with slide rods at both ends corresponding to the second horizontal lead screw (4). The first movable base (3) is slidably connected to a second movable base (5) through the slide rods. The outer wall of one side of the operating table (1) is welded with a stand (6). The highest point of the stand (6) is connected to a cylinder (7) by bolts. The power output end of the cylinder (7) is fixedly connected to a support frame (8). The inner walls of the support frame (8) are rotatably connected to a grinding wheel base (9). The second movable base (5) is rotatably connected to a reverse screw (501), and the top two ends of the second movable base (5) are slidably connected to clamping members (502). The reverse screw (501) is connected to the bottom of the clamping members (502) at both ends through reverse nuts forming a helical transmission structure at both ends of its outer wall. The support frame (8) has a drive gear (801) and a driven gear (802) rotatably connected inside one side, and the drive gear (801) and driven gear (802) are meshed together. The support frame (8) has an auxiliary gear A (803) and an auxiliary gear B (804) rotatably connected inside the other side, and the auxiliary gear A (803) and auxiliary gear B (804) are meshed together. The drive gear (801) and auxiliary gear A (803) are integrally connected by a shaft passing through their axis.

2. The grinding equipment with a limiting structure according to claim 1, characterized in that: One end of the bottom of the first movable base (3) is penetrated by the first horizontal lead screw (2) and forms a spiral transmission structure with it.

3. A grinding device with a limiting structure according to claim 1, characterized in that: One end of the bottom of the second movable base (5) is penetrated by the second horizontal lead screw (4) and forms a helical transmission structure therewith, and the first horizontal lead screw (2) and the second horizontal lead screw (4) are vertically distributed.

4. A grinding device with a limiting structure according to claim 1, characterized in that: The second movable base (5) has magnetic blocks (503) of the same specifications distributed on its top, and the clamping member (502) is made of carbon fiber composite material. The clamping members (502) are in relative motion through the reverse lead screw (501). At the same time, a rubber strip is glued to the surface of the opposite side of the clamping member (502).

5. A grinding device with a limiting structure according to claim 1, characterized in that: The driven gear (802) and the auxiliary B gear (804) have shafts passing through their centers. One end of each shaft rotates on both ends of the inner wall of the support frame (8) via bearings, and the other end of each shaft passes through the support frame (8) and is integrally connected to both ends of the outer wall of the grinding wheel base (9). At the same time, the grinding wheel base (9) forms a flipping structure between the support frames (8).

6. A grinding device with a limiting structure according to claim 1, characterized in that: At the highest point of the upright frame (6), both ends of the corresponding cylinder (7) are fixedly connected to a gas spring hydraulic rod (10), and the bottom of the gas spring hydraulic rod (10) is bolted to the top of the support frame (8).

7. A grinding device with a limiting structure according to claim 1, characterized in that: The grinding wheel base (9) is rotatably connected to a first grinding wheel (11) on one side and to a second grinding wheel (12) on the other side. The first grinding wheel (11) and the second grinding wheel (12) are vertically distributed and located on two adjacent surfaces of the grinding wheel base (9). The first grinding wheel (11) is larger than the second grinding wheel (12).