Steel grit recycling device for shot blasting and derusting of ship
By coordinating the sieve plate, sieve ring, sieve cylinder, and drive mechanism, along with the mixing and cleaning mechanism, the problem of impurity accumulation affecting screening efficiency during ship shot blasting and rust removal has been solved, achieving efficient separation and recycling of steel shot.
Patent Information
- Application Number
- CN202423147043.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-19
AI Technical Summary
During the shot blasting process in ships, impurities tend to accumulate on the surface of the screen, affecting the efficiency of steel grit screening.
By employing a screen plate, screen ring, screen cylinder, and related drive mechanism, and through a stirring, cleaning, and rotating mechanism, steel shot is separated and cleaned from impurities. Impurities are discharged using a screw conveyor and discharge port, ensuring efficient recovery and recycling of steel shot.
It effectively solved the problem of impurity accumulation, improved the efficiency of steel shot screening, and ensured the efficient recovery and recycling of steel shot.
Smart Images

Figure CN223656795U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steel sand recycling technology field, concretely relates to a kind of steel sand recycling circulating device for ship shot blasting derusting. BACKGROUND
[0002] The steel sand recycling circulating device for ship shot blasting derusting is a device for recycling and recycling the steel sand used in the process of ship shot blasting derusting. During ship shot blasting derusting, the shot blasting machine projects steel sand at high speed to the surface of the ship to remove rust and impurities such as old paint. After completing the derusting work, the steel sand will scatter around the working area. The recycling circulating device collects, screens, transports and goes through a series of processes to send the steel sand back to the shot blasting machine for recycling.
[0003] Among them, the screening device for steel sand is the key part to ensure the quality of recycled steel sand, which includes screens of different specifications for removing impurities (such as rust fragments, old paint, broken steel sand particles, etc.) and particles that do not meet the size requirements. For example, through multiple layers of screens, particles that are too large or too small can be separated out, and only steel sand particles that meet the requirements of shot blasting derusting are allowed to pass through to the next recycling link. However, during the screening process of the steel sand, large impurities will be left on the surface of the screen, and the accumulation of impurities on the surface of the screen will affect the subsequent screening of the steel sand. SUMMARY
[0004] The utility model provides a kind of steel sand recycling circulating device for ship shot blasting derusting, solve the problem that impurities in relevant technology easily accumulate on the surface of screen and affect steel sand screening efficiency.
[0005] The technical scheme of the utility model is as follows: a kind of steel sand recycling circulating device for ship shot blasting derusting, including recycling box, sieve plate, drive ring, stirring mechanism, cleaning mechanism, first discharge port, second discharge port and rotating mechanism, the recycling box is provided with feed bin in communication, the inner bottom wall of the recycling box is provided with annular groove, the sieve plate is arranged in the recycling box, the sieve plate and the side wall of the recycling box are fixedly arranged with sieve ring between inclination, the drive ring is rotationally arranged in the annular groove, the drive ring is fixedly provided with sieve cylinder, the sieve cylinder side wall is provided with receiving ring, the receiving ring is rotationally connected with the side wall of the recycling box, the stirring mechanism is arranged on the inner top wall of the recycling box, for the steel sand in the sieve plate and the sieve ring is stirred, the cleaning mechanism is arranged on the inner bottom wall of the recycling box, for the sieve cylinder side wall is cleaned, the first discharge port is opened in the side wall of the recycling box, the second discharge port is opened in the inner bottom wall of the recycling box, the second discharge port is communicated with the sieve cylinder, the second discharge port is built-in second control valve, the rotating mechanism is arranged on the recycling box, for controlling the drive ring rotates.
[0006] Preferably, a spiral conveyor is arranged in the recycling box, an output end of the spiral conveyor extends out of the recycling box and is fixedly connected with the recycling box, a discharge pipe is fixedly and communicatively arranged between the sieve plate and the spiral conveyor, and a first control valve is arranged in the discharge pipe.
[0007] Further, the stirring mechanism comprises:
[0008] a stirring column, which is rotationally arranged on an inner top wall of the recycling box;
[0009] a scraper, a plurality of stirring rods are fixedly arranged between the scraper and the stirring column, and the stirring column is provided with a plurality of scrapers on a peripheral side thereof;
[0010] a first motor, which is fixedly arranged on the recycling box and has an output end fixedly connected with the stirring column.
[0011] Still further, the rotating mechanism comprises:
[0012] a rotating groove, which is formed in a side wall of the annular groove;
[0013] a first tooth ring, which is fixedly arranged on a side wall of the driving ring;
[0014] a first gear, which is rotationally arranged in the rotating groove and engaged with the first tooth ring;
[0015] a second motor, which is fixedly arranged on the recycling box and has an output end fixedly connected with the first gear.
[0016] Still further, the cleaning mechanism comprises:
[0017] a support column, which is rotationally arranged on an inner bottom wall of the recycling box;
[0018] a support seat, which is fixedly arranged on the support column, and a plurality of support grooves are formed in a peripheral side of the support column on a side wall of the support seat close to the sieve cylinder;
[0019] a support block, which is slidingly arranged in the support groove;
[0020] a driving mechanism, which is arranged on the recycling box and used for driving the support column to rotate;
[0021] a cleaning assembly, which is arranged on the support block and used for cleaning the side wall of the sieve cylinder;
[0022] A reciprocating movement mechanism is disposed in the support groove and is used to drive the support block to reciprocate within the support groove.
[0023] Based on the above solution, the cleaning component includes:
[0024] A cleaning column, which is fixedly mounted on the support block;
[0025] A scraping frame, wherein multiple scraping frames are fixedly installed on the side wall of the cleaning column.
[0026] Based on the above solution, the drive mechanism includes:
[0027] The first cavity is formed inside the recycling bin, and the support column passes through the side wall of the first cavity and is rotatably connected to the inner bottom wall of the first cavity.
[0028] The second toothed ring is fixedly mounted on the side wall of the support column;
[0029] The second gear is rotatably disposed within the first cavity and meshes with the second gear ring.
[0030] The third motor is fixedly mounted on the recycling bin, and its output end is fixedly connected to the second gear.
[0031] Based on the above solution, the reciprocating movement mechanism includes:
[0032] A movable port is provided on the support block, and a lead screw nut is built into the movable port;
[0033] A reciprocating lead screw, which is rotatably mounted in the support groove, and the reciprocating lead screw passes through the lead screw nut through a threaded engagement;
[0034] An adjustment mechanism is provided inside the support base and is used to drive the reciprocating screw to rotate.
[0035] Based on the above scheme, the adjustment mechanism includes:
[0036] The second cavity is formed inside the support base. A first bevel gear is rotatably mounted on the side wall of the second cavity near the support groove. The first bevel gear is fixedly connected to the reciprocating screw.
[0037] The second bevel gear is rotatably mounted on the inner bottom wall of the second cavity, and the second bevel gear meshes with the first bevel gear;
[0038] A positioning rod is fixedly disposed between the inner bottom wall of the first cavity and the second bevel gear, and the positioning rod is rotatably connected to the support column.
[0039] Based on the above scheme, the recycling bin is fixedly equipped with multiple support legs.
[0040] The working principle and beneficial effects of this utility model are as follows:
[0041] 1. In this utility model, the arrangement of the sieve plate, sieve ring and sieve cylinder facilitates the preliminary screening of steel shot through the cooperation of the sieve plate and sieve ring, thereby separating large impurities from steel shot. Then, the sieve cylinder facilitates the separation of steel shot from small impurities, thus facilitating the screening of steel shot.
[0042] 2. In this utility model, the screw conveyor, the first discharge port and the second discharge port facilitate the discharge of large impurities remaining on the screen plate into the recycling box by opening and closing the first control valve and working the screw conveyor. At the same time, it facilitates the discharge of small impurities through the first discharge port and the discharge of steel shot through the second discharge port, thereby facilitating the recycling of steel shot and making it convenient for recycling.
[0043] 3. In this utility model, the stirring mechanism facilitates the stirring of steel sand between the sieve plate and the sieve ring, thereby improving the efficiency of the initial screening of steel sand;
[0044] 4. In this utility model, by setting up a rotating mechanism, the operation of the second motor can drive the first gear to rotate, and at the same time, the meshing of the first gear with the first gear ring can drive the drive ring and the screen cylinder to rotate, thereby facilitating the separation of steel shot and small impurities under the action of centrifugal force.
[0045] 5. In this utility model, by setting up a cleaning mechanism, the operation of the third motor can drive the support column to rotate, thereby causing the scraper to move around the support column. At the same time, it can also drive the scraper and the support block to move in the support groove, thereby cleaning the impurities attached to the surface of the screen cylinder when the scraper contacts the screen cylinder. Meanwhile, the steel sand is stirred during the movement of the scraper, thereby improving the screening efficiency of the screen cylinder for steel sand.
[0046] 6. In this utility model, by setting up a recycling box, a sieve plate, a drive ring, a stirring mechanism, a cleaning mechanism, a first discharge port, a second discharge port, and a rotating mechanism, it is convenient to discharge large impurities, small impurities, and steel sand through the screw conveyor, the first discharge port, and the second discharge port respectively, thereby solving the problem in related technologies that impurities easily accumulate on the surface of the screen and affect the steel sand screening efficiency. Attached Figure Description
[0047] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0048] Figure 1 This is a schematic diagram of the structure of this utility model;
[0049] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0050] Figure 3 This is a cross-sectional view of the rotating mechanism of this utility model;
[0051] Figure 4 This is a cross-sectional view of the cleaning mechanism of this utility model.
[0052] In the diagram: 1. Recycling bin; 2. Feed hopper; 3. Screen plate; 4. Screen ring; 5. Drive ring; 6. Screen cylinder; 7. Receiving ring; 8. First discharge port; 9. Second discharge port; 10. Screw conveyor; 11. Mixing column; 12. First motor; 13. First gear ring; 14. First gear; 15. Second motor; 16. Support column; 17. Support base; 18. Support block; 19. Cleaning column; 20. Scraper; 21. Second gear ring; 22. Second gear; 23. Third motor; 24. Reciprocating screw; 25. First bevel gear; 26. Second bevel gear; 27. Positioning rod. Detailed Implementation
[0053] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0054] like Figures 1-4As shown, this embodiment proposes a steel shot recycling device for ship shot blasting and rust removal, including a recycling box 1, a screen plate 3, a drive ring 5, a stirring mechanism, a cleaning mechanism, a first discharge port 8, a second discharge port 9, and a rotating mechanism. A feed bin 2 is connected to the recycling box 1. An annular groove is formed on the inner bottom wall of the recycling box 1. The screen plate 3 is disposed inside the recycling box 1. A screen ring 4 is inclined and fixedly disposed between the screen plate 3 and the side wall of the recycling box 1. The drive ring 5 is rotatably disposed within the annular groove. A screen cylinder 6 is fixedly disposed on the drive ring 5. A receiving ring 7 is disposed on the side wall of the screen cylinder 6. 7 is rotatably connected to the side wall of the recycling box 1. The stirring mechanism is set on the inner top wall of the recycling box 1 and is used to stir the steel sand in the screen plate 3 and screen ring 4. The cleaning mechanism is set on the inner bottom wall of the recycling box 1 and is used to clean the side wall of the screen cylinder 6. The first discharge port 8 is opened on the side wall of the recycling box 1, and the second discharge port 9 is opened on the inner bottom wall of the recycling box 1. The second discharge port 9 is connected to the screen cylinder 6 and has a built-in second control valve. The rotating mechanism is set on the recycling box 1 and is used to control the drive ring 5 to rotate. Multiple support legs are fixedly set on the recycling box 1.
[0055] Reference Figure 2 and Figure 3 The recycling bin 1 is equipped with a screw conveyor 10. The output end of the screw conveyor 10 extends out of the recycling bin 1 and is fixedly connected to the recycling bin 1. The screen plate 3 is fixedly connected to the screw conveyor 10 and a discharge pipe is provided. The discharge pipe has a built-in first control valve, which facilitates the discharge of large impurities remaining on the screen plate 3 from the recycling bin 1 by opening and closing the first control valve and working of the screw conveyor 10.
[0056] Reference Figure 2 and Figure 3 The mixing mechanism includes a mixing column 11, scrapers, and a first motor 12. The mixing column 11 is rotatably mounted on the inner top wall of the recycling box 1. Multiple scrapers are arranged around the mixing column 11, and the scrapers are in contact with the screen ring 4. Multiple mixing rods are fixedly arranged between the scrapers and the mixing column 11. The first motor 12 is fixedly mounted on the recycling box 1, and the output end of the first motor 12 is fixedly connected to the mixing column 11. It can mix the steel sand between the screen plate 3 and the screen ring 4, thereby improving the efficiency of the initial screening of steel sand.
[0057] Reference Figure 2 and Figure 3The rotating mechanism includes a rotating groove, a first toothed ring 13, a first gear 14, and a second motor 15. The rotating groove is opened on the side wall of the annular groove. The first toothed ring 13 is fixedly installed on the side wall of the drive ring 5. The first gear 14 is rotatably installed in the rotating groove and meshes with the first toothed ring 13. The second motor 15 is fixedly installed on the recycling box 1. The output end of the second motor 15 is fixedly connected to the first gear 14. The screen cylinder 6 can be rotated by the operation of the second motor 15, thereby separating steel sand and small impurities under the action of centrifugal force.
[0058] Reference Figures 2-4 The cleaning mechanism includes a support column 16, a support base 17, a support block 18, a drive mechanism, a cleaning assembly, and a reciprocating movement mechanism. The support column 16 is rotatably mounted on the inner bottom wall of the recycling bin 1. The support base 17 is fixedly mounted on the support column 16. Multiple support grooves are formed on the side wall of the support base 17 near the screen cylinder 6 around the support column 16. The support block 18 is slidably mounted within the support grooves. The drive mechanism is mounted on the recycling bin 1 and is used to drive the support column 16 to rotate. The cleaning assembly is mounted on the support block 18 and is used to clean the side wall of the screen cylinder 6. The reciprocating movement mechanism is mounted within the support grooves and is used to drive the support block 18 to reciprocate within the grooves. The cleaning assembly includes a cleaning column 19 and scraper frames 20. The cleaning column 19 is fixedly mounted on the support block 18, and multiple scraper frames 20 are fixedly mounted on the side wall of the cleaning column 19. The drive mechanism includes a first cavity and a second toothed ring 21. The system includes a second gear 22 and a third motor 23. A first cavity is located inside the recycling box 1. A support column 16 penetrates the side wall of the first cavity and is rotatably connected to the inner bottom wall of the first cavity. A second gear ring 21 is fixedly mounted on the side wall of the support column 16. The second gear 22 is rotatably mounted inside the first cavity and meshes with the second gear ring 21. The third motor 23 is fixedly mounted on the recycling box 1, and its output end is fixedly connected to the second gear 22. The operation of the third motor 23 can drive the support column 16 to rotate, thereby causing the scraper 20 to move around the support column 16. Simultaneously, it can also drive the scraper 20 and the support block 18 to move within the support groove. This cleans impurities adhering to the surface of the screen cylinder 6 when the scraper 20 contacts it. Furthermore, the movement of the scraper 20 agitates the steel sand, thereby improving the screening efficiency of the screen cylinder 6 for steel sand.
[0059] Reference Figure 4The reciprocating moving mechanism includes a moving port, a reciprocating lead screw 24, and an adjusting mechanism. The moving port is opened on the support block 18, and the lead screw nut is built into the moving port. The reciprocating lead screw 24 is rotatably set in the support groove and passes through the lead screw nut through a threaded engagement. The adjusting mechanism is set in the support seat 17 and is used to drive the reciprocating lead screw 24 to rotate. The adjusting mechanism includes a second cavity, a second bevel gear 26, and a positioning rod 27. The second cavity is opened in the support seat 17. A first bevel gear 25 is rotatably set on the side wall of the second cavity near the support groove. The first bevel gear 25 is fixedly connected to the reciprocating lead screw 24. The second bevel gear 26 is rotatably set on the inner bottom wall of the second cavity and meshes with the first bevel gear 25. The positioning rod 27 is fixedly set between the inner bottom wall of the first cavity and the second bevel gear 26 and is rotatably connected to the support column 16.
[0060] In this embodiment, during use, the operator adds the recovered steel shot to the recovery box 1 through the feed hopper 2. At this time, the steel shot is initially screened by the cooperation of the sieve plate 3 and the sieve ring 4, thus separating large impurities from the steel shot. During the initial screening process, the operator controls the first motor 12 to operate, which drives the stirring column 11 to rotate. This stirs the steel shot through the scraper and stirring rod, improving the efficiency of the initial screening. After the initial screening is completed, the steel shot and small impurities fall into the sieve cylinder 6. Then, the operator controls the second motor 15 and the third motor 23 to operate. The second motor 15 drives the first gear 14 to rotate, and the meshing of the first gear 14 with the first gear ring 13 drives the drive ring 5 and the sieve cylinder 6 to rotate, facilitating the separation of steel shot and small impurities under centrifugal force. The third motor 23 drives the support column 16 to rotate. This allows the scraper 20 to move around the support column 16. Simultaneously, the rotation of the support column 16 drives the first bevel gear 25 to move around the second bevel gear 26. The meshing of the first bevel gear 25 and the second bevel gear 26 drives the reciprocating screw 24 to rotate. Furthermore, the cooperation between the reciprocating screw 24 and the screw nut drives the scraper 20 and the support block 18 to move within the support groove. This cleans impurities adhering to the surface of the screen cylinder 6 when the scraper 20 contacts it. Simultaneously, the movement of the scraper 20 agitates the steel sand, improving the screening efficiency of the screen cylinder 6. After screening, the opening and closing of the first control valve and the operation of the screw conveyor 10 discharge large impurities remaining on the screen plate 3 into the recovery box 1. Small impurities are discharged through the first discharge port 8, and steel sand is discharged through the second discharge port 9, facilitating the recovery and recycling of the steel sand.
[0061] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A steel shot recycling device for ship shot blasting, characterized in that, include: A recycling bin (1) is provided with a feeding bin (2) connected to it, and an annular groove is provided on the inner bottom wall of the recycling bin (1). A sieve plate (3) is provided inside the recycling bin (1), and a sieve ring (4) is provided between the sieve plate (3) and the side wall of the recycling bin (1) at an inclination and fixedly. A drive ring (5) is rotatably disposed in the annular groove. A screen cylinder (6) is fixedly disposed on the drive ring (5). A receiving ring (7) is disposed on the side wall of the screen cylinder (6). The receiving ring (7) is rotatably connected to the side wall of the recycling box (1). A stirring mechanism is provided on the inner top wall of the recycling box (1) for stirring the steel sand in the sieve plate (3) and the sieve ring (4); A cleaning mechanism is provided on the inner bottom wall of the recycling bin (1) for cleaning the side wall of the screen cylinder (6); The first discharge port (8) is located on the side wall of the recycling box (1); The second discharge port (9) is located on the inner bottom wall of the recycling box (1). The second discharge port (9) is connected to the screen cylinder (6). The second discharge port (9) has a built-in second control valve. A rotating mechanism is provided on the recycling bin (1) to control the drive ring (5) to rotate.
2. The steel shot recycling device for ship shot blasting and rust removal according to claim 1, characterized in that, The recycling bin (1) is equipped with a screw conveyor (10). The output end of the screw conveyor (10) extends out of the recycling bin (1) and is fixedly connected to the recycling bin (1). The screen plate (3) is fixedly connected to the screw conveyor (10) and a discharge pipe is provided. The discharge pipe has a built-in first control valve.
3. The steel shot recycling device for ship shot blasting and rust removal according to claim 2, characterized in that, The stirring mechanism includes: A stirring column (11) is rotatably mounted on the inner top wall of the recycling tank (1); Scraper: Multiple scrapers are provided around the stirring column (11), and multiple stirring rods are fixedly provided between the scrapers and the stirring column (11); The first motor (12) is fixedly mounted on the recycling box (1), and the output end of the first motor (12) is fixedly connected to the stirring column (11).
4. A steel shot recycling device for ship shot blasting and rust removal according to claim 3, characterized in that, The rotating mechanism includes: A rotating groove is formed on the side wall of the annular groove; The first toothed ring (13) is fixedly disposed on the side wall of the drive ring (5); The first gear (14) is rotatably disposed in the rotating groove and meshes with the first gear ring (13); The second motor (15) is fixedly mounted on the recycling bin (1), and the output end of the second motor (15) is fixedly connected to the first gear (14).
5. A steel shot recycling device for ship shot blasting and rust removal according to claim 4, characterized in that, The cleaning facility includes: Support column (16), which is rotatably mounted on the inner bottom wall of the recycling bin (1); Support base (17), the support base (17) is fixedly installed on the support column (16), and the side wall of the support base (17) near the screen cylinder (6) is provided with multiple support grooves around the support column (16); Support block (18), the support block (18) is slidably disposed in the support groove; A drive mechanism is provided on the recycling bin (1) and is used to drive the support column (16) to rotate; A cleaning component is provided on the support block (18) for cleaning the side wall of the screen cylinder (6); A reciprocating movement mechanism is provided in the support groove and is used to drive the support block (18) to reciprocate within the support groove.
6. A steel shot recycling device for ship shot blasting and rust removal according to claim 5, characterized in that, The cleaning components include: A cleaning column (19) is fixedly mounted on the support block (18); Scraping rack (20): Multiple scraping racks (20) are fixedly installed on the side wall of the cleaning column (19).
7. A steel shot recycling device for ship shot blasting and rust removal according to claim 6, characterized in that, The drive mechanism includes: The first cavity is located inside the recycling bin (1), and the support column (16) passes through the side wall of the first cavity and is rotatably connected to the inner bottom wall of the first cavity. The second toothed ring (21) is fixedly disposed on the side wall of the support column (16); The second gear (22) is rotatably disposed in the first cavity, and the second gear (22) meshes with the second gear ring (21); The third motor (23) is fixedly installed on the recycling bin (1), and the output end of the third motor (23) is fixedly connected to the second gear (22).
8. A steel shot recycling device for ship shot blasting and rust removal according to claim 7, characterized in that, The reciprocating movement mechanism includes: A movable port is provided on the support block (18), and a lead screw nut is built into the movable port; A reciprocating lead screw (24) is rotatably disposed in the support groove, and the reciprocating lead screw (24) passes through the lead screw nut through a threaded engagement; An adjustment mechanism is provided inside the support base (17) and is used to drive the reciprocating screw (24) to rotate.
9. A steel shot recycling device for ship shot blasting and rust removal according to claim 8, characterized in that, The adjustment mechanism includes: The second cavity is opened in the support seat (17). A first bevel gear (25) is rotatably provided on the side wall of the second cavity near the support groove. The first bevel gear (25) is fixedly connected to the reciprocating screw (24). The second bevel gear (26) is rotatably disposed on the inner bottom wall of the second cavity, and the second bevel gear (26) meshes with the first bevel gear (25); The positioning rod (27) is fixedly disposed between the inner bottom wall of the first cavity and the second bevel gear (26), and the positioning rod (27) is rotatably connected to the support column (16).
10. A steel shot recycling device for ship shot blasting and rust removal according to claim 9, characterized in that, The recycling bin (1) is fixedly equipped with multiple support legs.