Fiber thermoplastic resin preimpregnation device

Abstract

The utility model discloses a fiber thermoplastic resin preimpregnation device which comprises a table board, the top of the table board is fixedly connected with a first support, the inner bottom of the first support is fixedly connected with a discharging box, the bottom of the discharging box is provided with a plurality of discharging ports, the inner side walls of the discharging ports are fixedly connected with electromagnetic valves, and the electromagnetic valves are fixedly connected with the first support. Thermoplastic resin can be automatically sprayed to fibers, and a mounting groove is formed in the top of the table plate. By arranging the heating plate, the driving roller, the fan and other structures, the heating plate and the driving roller are used for extruding and heating fibers, thermoplastic resin is distributed on the fibers more uniformly, and the fan is combined for cooling the fibers, so that the thermoplastic resin is quickly cooled and fixed on the fibers; and the thermoplastic resin is prevented from sliding on the fibers, so that the thermoplastic resin can be more uniformly paved on the fibers, the mechanical property and durability of the Pick racket are improved, and resources are saved.

Description

Technical Field

[0001] This utility model relates to the field of fiber thermoplastic resin prepreg technology, and in particular to a fiber thermoplastic resin prepreg device. Background Technology

[0002] Fiber-reinforced thermoplastic resin prepreg equipment is a key piece of equipment used to manufacture fiber-reinforced thermoplastic composites. Fiber-reinforced thermoplastic composites (FRTPs) have broad application prospects in aerospace, automotive, and sporting goods fields due to their unique properties, such as high strength, high toughness, good fatigue resistance, and reproducibility.

[0003] In existing technologies, fiber thermoplastic resin pre-impregnation devices often involve multiple processes. The surface of the impregnated fibers still has undried resin, making it impossible to manufacture the Pike racket in a timely manner. Furthermore, the long transport route may cause the thermoplastic resin to slide on the fibers during transport, resulting in uneven resin distribution. This can lead to pores and internal stress in the fiber laminate of the Pike racket, which can affect the mechanical properties and durability of the racket and waste resources. Utility Model Content

[0004] The technical problem this invention aims to solve is that the surface of the impregnated fiber has undried resin, making it impossible to manufacture the Pick racket in a timely manner. Furthermore, the long transport route may cause the thermoplastic resin to slide on the fiber during transport, resulting in uneven resin distribution and the formation of pores and internal stress in the Pick racket fiber laminate. These defects affect the mechanical properties and durability of the racket, leading to a waste of resources.

[0005] To solve the above-mentioned technical problems, the present invention provides a fiber thermoplastic resin prepreg device, including a table, a first support fixedly connected to the top of the table, a discharge box fixedly connected to the bottom of the first support, multiple discharge ports opened at the bottom of the discharge box, and electromagnetic valves fixedly connected to the inner sidewalls of the multiple discharge ports, which can automatically spray thermoplastic resin onto the fibers. An installation groove is opened at the top of the table, and multiple transmission rollers are rotatably connected between the two sides of the installation groove. A horizontal plate is fixedly connected to the top of the first support, and an electric push rod is fixedly connected to the bottom of the horizontal plate. A heating plate is fixedly connected to the output end of the electric push rod, and the heating plate is located at the top of the transmission rollers to compress the fibers, resulting in more uniform spreading.

[0006] A third bracket is fixedly connected to the top of the tabletop. Two preheating rollers are rotatably connected between the two sides of the inner side of the third bracket to preheat the fibers for pre-impregnation. A second bracket is fixedly connected to one side of the tabletop. Two cooling rollers are rotatably connected between the two sides of the inner side of the second bracket. Multiple table legs are fixedly connected to the bottom of the tabletop. A mounting plate is fixedly connected to one side of the surface of one of the table legs. Multiple unwinding rollers are fixedly connected to one side of the mounting plate. Fiber rolls are rotatably mounted on the outside of each of the multiple unwinding rollers. A connecting plate is fixedly connected to one side of the surface of the second bracket. A take-up roller is rotatably connected to one side of the connecting plate. One end of each fiber roll is fixedly wound around the outside of the take-up roller. Circular grooves are provided at one end of each of the multiple unwinding rollers. Clamping components are provided inside each of the multiple circular grooves, enabling automated operation and making it more convenient to use.

[0007] Preferably, each of the plurality of clamping components includes a conical button, the surface of which is slidably mounted to the inner wall of the circular groove. Two limiting posts are slidably connected through the surface of the unwinding roller. One end of each of the two limiting posts is fixedly connected to a baffle, and the other end of each of the two limiting posts extends to the outside of the unwinding roller. A spring is provided between each of the two baffles and the circular groove. An inclined groove is opened at one end of each of the two limiting posts, and the two inclined grooves are slidably connected to the conical button, which allows for quick installation of the fiber roll.

[0008] Preferably, the two ends of the two springs are fixedly connected to one side of the surface of the baffle and the inner sidewall of the circular groove, respectively, so that the fiber roll can be automatically disassembled.

[0009] Preferably, the top of the second bracket has two air inlets, and the inner walls of the two air inlets are fixedly connected to fans for rapid cooling.

[0010] Preferably, a motor is fixedly connected to the side of the connecting plate away from the take-up roller, and the output end of the motor extends through to one side of the connecting plate and is fixedly connected to one end of the take-up roller, providing power for process automation.

[0011] Preferably, a feed hole is provided through one side of the surface of the discharge box, and a feed pipe is fixedly connected to the inner wall of the feed hole to facilitate the feeding of thermoplastic resin.

[0012] The beneficial effects of this utility model are as follows:

[0013] This invention utilizes a structure incorporating a heating plate, transmission rollers, and a fan. The heating plate and transmission rollers compress and heat the fibers, resulting in a more uniform distribution of thermoplastic resin on the fibers. Combined with the fan, the fibers are cooled, achieving rapid cooling and fixation of the thermoplastic resin onto the fibers. This prevents the thermoplastic resin from sliding on the fibers, ensuring a more even distribution of the resin, improving the mechanical properties and durability of the Peak racket, and saving resources. Attached Figure Description

[0014] Figure 1 This is a perspective view of a fiber thermoplastic resin prepreg device according to the present invention;

[0015] Figure 2 This is a schematic diagram of the heating plate and electric push rod of a fiber thermoplastic resin prepreg device according to the present invention;

[0016] Figure 3 This is a schematic diagram of the clamping assembly of a fiber thermoplastic resin prepreg device according to the present invention.

[0017] In the diagram: 1. Tabletop; 2. Table legs; 3. Mounting plate; 4. Unwind roller; 5. Fiber roll; 6. First support; 7. Discharge box; 8. Solenoid valve; 9. Feed pipe; 10. Horizontal plate; 11. Heating plate; 12. Electric push rod; 13. Mounting groove; 14. Transmission roller; 15. Second support; 16. Fan; 17. Cooling roller; 18. Motor; 19. Rewind roller; 20. Connecting plate; 21. Conical button; 22. Inclined groove; 23. Limiting post; 24. Baffle; 25. Spring; 26. Third support; 27. Preheating roller; 28. Circular groove. Detailed Implementation

[0018] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0019] Please see Figure 1 and Figure 2A fiber thermoplastic resin prepreg device includes a table 1, a first support 6 fixedly connected to the top of the table 1, a discharge box 7 fixedly connected to the bottom of the first support 6, a plurality of discharge ports opened at the bottom of the discharge box 7, and a solenoid valve 8 fixedly connected to the inner side wall of the plurality of discharge ports, which can automatically spray thermoplastic resin onto the fiber; an installation groove 13 opened at the top of the table 1, a plurality of transmission rollers 14 rotatably connected between the two sides inside the installation groove 13; a horizontal plate 10 fixedly connected to the top of the first support 6, an electric push rod 12 fixedly connected to the bottom of the horizontal plate 10, and a heating plate 11 fixedly connected to the output end of the electric push rod 12; the heating plate 11 is located on top of the transmission rollers 14, which squeezes the fiber and lays it more evenly.

[0020] A third support 26 is fixedly connected to the top of the tabletop 1. Two preheating rollers 27 are rotatably connected between the two sides of the inner side of the third support 26 to preheat the fibers for easy pre-impregnation. A second support 15 is fixedly connected to one side of the surface of the tabletop 1. Two cooling rollers 17 are rotatably connected between the two sides of the inner side of the second support 15. Multiple table legs 2 are fixedly connected to the bottom of the tabletop 1. A mounting plate 3 is fixedly connected to one side of the surface of one table leg 2. Multiple unwinding rollers 4 are fixedly connected to one side of the surface of the mounting plate 3. Fiber rolls 5 are rotatably mounted on the outside of each of the multiple unwinding rollers 4. A connecting plate 20 is fixedly connected to one side of the surface of the second support 15. A take-up roller 19 is rotatably connected to one side of the surface of the connecting plate 20. One end of the fiber roll 5 is fixedly wound around the outside of the take-up roller 19. A circular groove 28 is opened at one end of each of the multiple unwinding rollers 4. Clamping components are set inside the multiple circular grooves 28 to enable automated operation and make it more convenient to use.

[0021] like Figure 1 - Figure 3As shown, the two ends of the two springs 25 are fixedly connected to one side of the surface of the baffle 24 and the inner wall of the circular groove 28, respectively, which can automatically disassemble the fiber roll 5. A feed hole is opened through one side of the surface of the discharge box 7, and a feed pipe 9 is fixedly connected to the inner wall of the feed hole to facilitate the feeding of thermoplastic resin. A motor 18 is fixedly connected to the side of the connecting plate 20 away from the winding roller 19. The output end of the motor 18 extends through to one side of the surface of the connecting plate 20 and is fixedly connected to one end of the winding roller 19 to provide power for process automation. Multiple clamping components include a conical button 21, and the surface of the conical button 21... The unwinding roller 4 is slidably installed on the inner wall of the circular groove 28. Two limiting posts 23 are slidably connected through the surface of the unwinding roller 4. One end of each limiting post 23 is fixedly connected to a baffle 24, and the other end of each limiting post 23 extends to the outside of the unwinding roller 4. A spring 25 is provided between each baffle 24 and the circular groove 28. An inclined groove 22 is opened at one end of each limiting post 23. The two inclined grooves 22 are slidably connected to the conical button 21, which can quickly install the fiber roll 5. Two air inlets are opened through the top of the second bracket 15. A fan 16 is fixedly connected to the inner wall of each air inlet, which can quickly cool the roller.

[0022] In use, pulling the button moves the button away from the inclined groove 22, while the spring 25 rebounds and pushes the baffle 24 to move. The baffle 24 then moves the limiting post 23, placing the fiber roll 5 outside the unwinding roller 4. Pushing the button pushes the limiting post 23 to move, simultaneously squeezing the spring 25 and pressing the conical opening of the button into the inclined groove 22, making the button and the button surface fit together, thus fixing the fiber roll 5. One end of the fiber roll 5 is fixed to the outside of the take-up roller 19. The motor 18 is started, driving the take-up roller 19 to rotate, which in turn drives the fiber roll 5 to rotate. The fiber roll 5 then drives the preheating roller 27 and the transmission roller 19 to rotate. 4. The cooling roller 17 rotates, driving the device to work automatically. The third support 26 is activated to squeeze and preheat multiple fiber rolls 5. Thermoplastic resin is injected into the discharge box 7 through the feed pipe 9. The thermoplastic resin is injected onto the preheated fibers through the solenoid valve 8, so that the thermoplastic resin is evenly coated on the fibers. The electric push rod 12 is activated, which drives the heating plate 11 to move up and down. The heating plate 11 squeezes and heats the fibers, making the fiber laying more even. After the thermoplastic resin is laid, the fan 16 is activated to facilitate cooling of the fibers with thermoplastic resin, improve efficiency, and make it more convenient to use.

[0023] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A fiber thermoplastic resin prepreg apparatus, comprising a table (1), characterized in that: The top of the table (1) is fixedly connected to a first bracket (6), and the bottom of the first bracket (6) is fixedly connected to a discharge box (7). The bottom of the discharge box (7) is provided with multiple discharge ports, and the inner sidewalls of the multiple discharge ports are fixedly connected to electromagnetic valves (8). The top of the table (1) is provided with an installation groove (13), and multiple transmission rollers (14) are rotatably connected between the two sides of the installation groove (13). The top of the first bracket (6) is fixedly connected to a horizontal plate (10), and the bottom of the horizontal plate (10) is fixedly connected to an electric push rod (12). The output end of the electric push rod (12) is fixedly connected to a heating plate (11), and the heating plate (11) is located on top of the transmission rollers (14). A third bracket (26) is fixedly connected to the top of the tabletop (1). Two preheating rollers (27) are rotatably connected between the two sides of the inner interior of the third bracket (26). A second bracket (15) is fixedly connected to one side of the surface of the tabletop (1). Two cooling rollers (17) are rotatably connected between the two sides of the inner interior of the second bracket (15). Multiple table legs (2) are fixedly connected to the bottom of the tabletop (1). A mounting plate (3) is fixedly connected to one side of the surface of one of the table legs (2). Multiple unwinding rollers (4) are fixedly connected to one side of the bracket (15). Fiber rolls (5) are rotatably mounted on the outside of each of the multiple unwinding rollers (4). A connecting plate (20) is fixedly connected to one side of the surface of the second bracket (15). A take-up roller (19) is rotatably connected to one side of the surface of the connecting plate (20). One end of the fiber roll (5) is fixedly wound around the outside of the take-up roller (19). A circular groove (28) is opened at one end of each of the multiple unwinding rollers (4). A clamping component is provided inside each of the multiple circular grooves (28).

2. The fiber thermoplastic resin prepreg device according to claim 1, characterized in that: Each of the clamping components includes a conical button (21), the surface of which is slidably mounted to the inner wall of the circular groove (28). The surface of the unwinding roller (4) is slidably connected to two limiting posts (23). One end of each limiting post (23) is fixedly connected to a baffle (24), and the other end of each limiting post (23) extends to the outside of the unwinding roller (4). A spring (25) is provided between each baffle (24) and the circular groove (28). One end of each limiting post (23) is provided with an inclined groove (22), and the two inclined grooves (22) are slidably connected to the conical button (21).

3. The fiber thermoplastic resin prepreg device according to claim 2, characterized in that: The two ends of the two springs (25) are fixedly connected to one side of the surface of the baffle (24) and the inner wall of the circular groove (28), respectively.

4. The fiber thermoplastic resin prepreg device according to claim 1, characterized in that: The top of the second bracket (15) has two air inlets, and the inner walls of the two air inlets are fixedly connected to a fan (16).

5. The fiber thermoplastic resin prepreg device according to claim 1, characterized in that: A motor (18) is fixedly connected to the side of the connecting plate (20) away from the take-up roller (19). The output end of the motor (18) extends through to one side of the surface of the connecting plate (20) and is fixedly connected to one end of the take-up roller (19).

6. The fiber thermoplastic resin prepreg device according to claim 1, characterized in that: The discharge box (7) has a feed hole through one side of its surface, and a feed pipe (9) is fixedly connected to the inner wall of the feed hole.

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