Efficient vulcanizing machine

Abstract

The utility model belongs to the technical field of vulcanizing equipment, and particularly relates to an efficient vulcanizing machine which comprises a case mechanism and a vulcanizing mechanism. The case mechanism comprises a case and a door body. The vulcanizing mechanism comprises a driving assembly, a movable plate, a guiding assembly, a heating assembly and a top base. The driving assembly comprises a fixing plate and a hydraulic cylinder. The guide assembly comprises a guide column, a guide sleeve and a buffer spring. The heating assembly comprises a lower heating plate, a lower heat insulation plate, an upper heating plate and an upper heat insulation plate. The lower heat insulation plate is connected with the movable plate and the lower heating plate, the lower heating plate is connected to the lower heat insulation plate, and the upper heating plate is connected to the upper heat insulation plate. According to the efficient vulcanizing machine, the hydraulic cylinder body drives the piston rod to move upwards, the piston rod abuts against the movable plate to move upwards along the guide columns, then the lower heating plate and a plastic product on the lower heating plate are driven to move upwards, the temperature of the plastic product is rapidly increased under the simultaneous heating action of the lower heating plate and the upper heating plate, and rapid heating vulcanization is achieved; and the vulcanization operation efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to vulcanization equipment technical field especially relates to a high -efficient vulcanizing machine. BACKGROUND

[0002] The vulcanizing machine is suitable for the vulcanization, pressing of various rubber and plastic products, and has the functions of preheating, automatic air discharge after feeding, pressure maintaining vulcanization, timing alarm, automatic mold opening and product mold removal required by rubber vulcanization process. Generally, PLC control is adopted, and automatic and manual operation can be realized. The required process flow, remote operation and system management can be recorded.

[0003] The vulcanizing machine has three forms of electric heating, steam heating and heat conducting oil heating. The existing electric heating type vulcanizing machine uses a heating plate to heat and vulcanize plastic products. The plastic products need to be heated for a long time to complete the vulcanization operation, resulting in low vulcanization operation efficiency. UTILITY MODEL CONTENTS

[0004] The utility model discloses a high -efficient vulcanizing machine, which aims at solving the technical problems of the prior art, i.e. using a heating plate to heat and vulcanize plastic products, which needs to be heated for a long time to complete the vulcanization operation, resulting in low vulcanization operation efficiency.

[0005] To achieve the above-mentioned purpose, the high -efficient vulcanizing machine provided by the utility model embodiment comprises a machine box mechanism and a vulcanization mechanism, the vulcanization mechanism is arranged in the machine box mechanism and connected to the machine box mechanism,

[0006] The machine box mechanism comprises a machine box and a door body, the door body is movably connected to the machine box, and the vulcanization mechanism is connected to the machine box,

[0007] The vulcanization mechanism comprises a driving assembly, a movable plate, a guide assembly, a heating assembly and a top seat, the movable plate is connected to the top side of the driving assembly and movably arranged in the guide assembly, the guide assembly is connected with the driving assembly, the movable plate and the top seat respectively, and the heating assembly is connected with the movable plate and the top seat respectively.

[0008] The driving assembly comprises a fixed plate and a hydraulic cylinder, the fixed plate is connected to the machine box, the hydraulic cylinder comprises a hydraulic cylinder body and a piston rod, the hydraulic cylinder body is connected to the fixed plate, the piston rod is movably connected to the hydraulic cylinder body at the bottom end and connected to the movable plate at the top end.

[0009] The guide assembly comprises guide columns, guide sleeves and buffer springs, the guide columns are sequentially movably arranged in the hydraulic cylinder body, the movable plate and the top base, the guide sleeves are provided with a plurality of guide sleeves and are fixedly connected to the hydraulic cylinder body, the movable plate and the top base respectively, the guide column is movably arranged in the guide sleeve, and the buffer spring is movably arranged in the guide column and abuts against the guide sleeve.

[0010] The heating assembly comprises a lower heating plate, a lower heat insulation plate, an upper heating plate and an upper heat insulation plate, the lower heat insulation plate is connected with the movable plate and the lower heating plate respectively, the lower heating plate is connected with the lower heat insulation plate, the upper heat insulation plate is connected with the top base and the upper heating plate respectively, and the upper heating plate is connected with the upper heat insulation plate.

[0011] As an optional scheme of the utility model, the door body is provided with a plurality of doors and is movably connected to the side surface of the case respectively.

[0012] As an optional scheme of the utility model, the top of the case is provided with a glass plate, and the bottom side of the case is provided with a roller, the glass plate is fixedly connected to the case, and the roller is rollingly connected to the case.

[0013] As an optional scheme of the utility model, the bottom of the piston rod is provided with a limiting groove, and a sealing ring is fixedly installed in the limiting groove.

[0014] As an optional scheme of the utility model, the guide column is provided with four guide columns and is uniformly arranged, and adjacent guide columns are arranged in parallel.

[0015] As an optional scheme of the utility model, the number of the buffer spring and the guide column is four, and one buffer spring is movably arranged on one guide column.

[0016] As an optional scheme of the utility model, the surface of the lower heating plate is provided with a plurality of lower heating holes, the lower heating holes are provided with a plurality of lower heating holes and are uniformly arranged on the lower heating plate.

[0017] As an optional scheme of the utility model, the surface of the upper heating plate is provided with a plurality of upper heating holes, the upper heating holes are provided with a plurality of upper heating holes and are uniformly arranged on the upper heating plate.

[0018] As an optional scheme of the utility model, the material of the lower heat insulation plate and the upper heat insulation plate is asbestos.

[0019] The one or more technical solutions of the high-efficiency vulcanizing machine provided in the embodiment of the utility model have at least one of the following technical effects:

[0020] The efficient vulcanizing machine provided by the application comprises a machine box mechanism and a vulcanizing mechanism, a hydraulic cylinder drives a piston rod to move upwards, the piston rod pushes an activity plate to move upwards along a guide column, and in turn drives a lower heating plate and a plastic product on the lower heating plate to move upwards, the temperature of the plastic product rapidly increases under the simultaneous heating of the lower heating plate and the upper heating plate, and the vulcanization is rapidly carried out, thereby improving the vulcanization efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor under the premise of the drawings.

[0022] Fig. 1 The figure shows the perspective view of the efficient vulcanizing machine provided by the embodiment of the present application.

[0023] Fig. 2 The figure shows the perspective view of the vulcanizing mechanism of the efficient vulcanizing machine provided by the embodiment of the present application.

[0024] Fig. 3 The figure shows the explosion view of the vulcanizing mechanism of the efficient vulcanizing machine provided by the embodiment of the present application.

[0025] In the drawings, various reference signs are:

[0026] 1, machine box mechanism; 2, vulcanizing mechanism;

[0027] 11, machine box; 12, door body; 13, glass plate; 14, roller;

[0028] 21, driving assembly; 22, activity plate; 23, guide assembly; 24, heating assembly; 25, top seat;

[0029] 211, fixed plate; 212, hydraulic cylinder; 213, hydraulic cylinder body; 214, piston rod; 215, sealing ring;

[0030] 231, guide column; 232, guide sleeve; 233, buffer spring;

[0031] 241, lower heating plate; 242, lower heat insulation plate; 243, upper heating plate; 244, upper heat insulation plate; 245, lower heating hole; 246, upper heating hole. DETAILED DESCRIPTION

[0032] The embodiments of the present application are described below in detail, examples of the embodiments are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary, and are intended to explain the embodiments of the present application, and cannot be understood as a limitation of the present application.

[0033] In the description of the embodiments of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0034] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified and limited.

[0035] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0036] In one embodiment of the present application, as shown in Figs. 1-3 The high-efficiency vulcanizing machine comprises a machine box mechanism 1 and a vulcanizing mechanism 2, the vulcanizing mechanism 2 is arranged in the machine box mechanism 1 and connected to the machine box mechanism 1.

[0037] The machine box mechanism 1 comprises a machine box 11 and a door body 12, the door body 12 is movably connected to the machine box 11, and the vulcanizing mechanism 2 is connected to the machine box 11. The machine box 11 has a heat insulation effect, which can reduce heat loss and ensure the operation safety of the operator. The plastic product can be taken out by opening the door body 12.

[0038] The vulcanization mechanism 2 comprises a driving assembly 21, a movable plate 22, a guide assembly 23, a heating assembly 24 and a top base 25. The movable plate 22 is connected to the top side of the driving assembly 21 and movably arranged on the guide assembly 23. The guide assembly 23 is connected with the driving assembly 21, the movable plate 22 and the top base 25 respectively, and the heating assembly 24 is connected with the movable plate 22 and the top base 25 respectively.

[0039] The driving assembly 21 comprises a fixed plate 211 and a hydraulic cylinder 212. The fixed plate 211 is fixedly connected in the cabinet 11, and the hydraulic cylinder 212 comprises a hydraulic cylinder body 213 and a piston rod 214. The hydraulic cylinder body 213 is fixedly connected to the fixed plate 211, the bottom end of the piston rod 214 is movably connected in the hydraulic cylinder body 213, and the top end is fixedly connected to the movable plate 22. The hydraulic cylinder body 213 drives the piston rod 214 to move upwards, the piston rod 214 pushes the movable plate 22 to move upwards along the guide column 231, thereby driving the lower heating plate 241 and the plastic product on the lower heating plate 241 to move upwards. The plastic product is heated at the same time under the action of the lower heating plate 241 and the upper heating plate 243, the temperature rapidly rises, and the vulcanization is rapidly heated.

[0040] The guide assembly 23 comprises a guide column 231, a guide sleeve 232 and a buffer spring 233. The guide column 231 is movably arranged in the hydraulic cylinder body 213, the movable plate 22 and the top base 25 in sequence. The guide sleeve 232 is provided with a plurality of guide sleeves and is fixedly connected to the hydraulic cylinder body 213, the movable plate 22 and the top base 25 respectively. The guide column 231 is movably arranged in the guide sleeve 232, and the buffer spring 233 is movably arranged in the guide column 231 and abuts against the guide sleeve 232. During the movement of the movable plate 22, the guide column 231 has a guiding effect, and the movable plate 22 moves along the guide column 231. During the movement of the movable plate 22, the buffer spring 233 is used for buffering.

[0041] The heating assembly 24 comprises a lower heating plate 241, a lower heat insulation plate 242, an upper heating plate 243 and an upper heat insulation plate 244. The lower heat insulation plate 242 is fixedly connected with the movable plate 22 and the lower heating plate 241, and the lower heating plate 241 is connected to the lower heat insulation plate 242. The upper heat insulation plate 244 is fixedly connected with the top base 25 and the upper heating plate 243, and the upper heating plate 243 is fixedly connected to the upper heat insulation plate 244. The lower heating plate 241 and the upper heating plate 243 are both electric heating type heating plates, which are heated by arranging an electric heating wire in the plate, connecting the electric heating wire with a wire and connecting the wire with a power supply. The lower heat insulation plate 242 and the upper heat insulation plate 244 both have heat insulation effect, which prevents heat radiation to other parts and causes aging of other parts.

[0042] In another embodiment of the present application, the door body 12 of the efficient vulcanization machine is provided with a plurality of door bodies, and each door body is movably connected to the side surface of the cabinet 11.

[0043] In another embodiment of the utility model, the high -efficient vulcanizing machine's machine case 11 top is equipped with glass plate 13, can be convenient for observation machine case 11 inside the working condition through glass plate 13. Machine case 11 bottom side is equipped with gyro wheel 14, glass plate 13 fixedly connected in machine case 11, gyro wheel 14 rollingly connected in machine case 11, through gyro wheel 14, the movement of machine case 11 is conveniently realized.

[0044] In another embodiment of the utility model, the high -efficient vulcanizing machine's piston rod 214 bottom is equipped with limit groove, and sealing ring 215 is fixedly installed in the limit groove. The sealing ring 215 has sealing, dustproof effect.

[0045] In another embodiment of the utility model, the high -efficient vulcanizing machine's guide column 231 is equipped with four, and evenly set, adjacent guide column 231 parallel opposite setting.

[0046] In another embodiment of the utility model, the high -efficient vulcanizing machine's buffer spring 233 and guide column 231 number are four, and one buffer spring 233 is correspondingly provided on one guide column 231.

[0047] In another embodiment of the utility model, the high -efficient vulcanizing machine's lower heating plate 241 surface is equipped with a plurality of lower heating holes 245, and the lower heating hole 245 is provided with a plurality of and evenly set in the lower heating plate 241. The heat emitted by the lower heating plate 241 is transmitted to the plastic products through the lower heating hole 245, and the heating vulcanization of the plastic products is accelerated.

[0048] In another embodiment of the utility model, the high -efficient vulcanizing machine's upper heating plate 243 surface is equipped with a plurality of upper heating holes 246, and the upper heating hole 246 is provided with a plurality of and evenly set in the upper heating plate 243. The heat emitted by the upper heating plate 243 is transmitted to the plastic products through the upper heating hole 246, and the heating vulcanization of the plastic products is accelerated.

[0049] In another embodiment of the utility model, the high -efficient vulcanizing machine's lower heat insulation plate 242 and upper heat insulation plate 244 material are all asbestos, and the asbestos has good heat resistance, which can effectively prevent heat radiation.

[0050] The high -efficient vulcanizing machine provided in the application, the hydraulic cylinder body 213 drives the piston rod 214 to move upwards, the piston rod 214 pushes the movable plate 22 upwards along the guide column 231, and then drives the plastic products on the lower heating plate 241 and the lower heating plate 241 to move upwards, the temperature of the plastic products rapidly increases under the simultaneous heating action of the lower heating plate 241 and the upper heating plate 243, and the plastic products are rapidly vulcanized, thereby improving the vulcanization efficiency.

[0051] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A high-efficiency vulcanizing machine, characterized in that, It includes a chassis mechanism and a vulcanizing mechanism, wherein the vulcanizing mechanism is disposed within the chassis mechanism and connected to the chassis mechanism; The chassis mechanism includes a chassis and a door, the door being movably connected to the chassis, and the vulcanizing mechanism being connected inside the chassis; The vulcanizing mechanism includes a drive assembly, a movable plate, a guide assembly, a heating assembly, and a top seat. The movable plate is connected to the top side of the drive assembly and is movably disposed on the guide assembly. The guide assembly is connected to the drive assembly, the movable plate, and the top seat respectively. The heating assembly is connected to the movable plate and the top seat respectively. The drive assembly includes a fixed plate and a hydraulic cylinder. The fixed plate is connected to the housing. The hydraulic cylinder includes a hydraulic cylinder body and a piston rod. The hydraulic cylinder body is connected to the fixed plate. The bottom end of the piston rod is movably connected to the hydraulic cylinder body, and the top end is connected to the movable plate. The guiding assembly includes a guide post, a guide sleeve, and a buffer spring. The guide post is sequentially and movably inserted through the hydraulic cylinder body, the movable plate, and the top seat. Multiple guide sleeves are provided and are respectively fixedly connected to the hydraulic cylinder body, the movable plate, and the top seat. The guide post is movably inserted through the guide sleeve, and the buffer spring is movably inserted through the guide post and abuts against the guide sleeve. The heating assembly includes a lower heating plate, a lower heat insulation plate, an upper heating plate, and an upper heat insulation plate. The lower heat insulation plate is connected to the movable plate and the lower heating plate, and the lower heating plate is connected to the lower heat insulation plate. The upper heat insulation plate is connected to the top seat and the upper heating plate, and the upper heating plate is connected to the upper heat insulation plate.

2. The high-efficiency vulcanizing machine according to claim 1, characterized in that, The door body is provided in multiple parts, and each part is movably connected to the side of the chassis.

3. The high-efficiency vulcanizing machine according to claim 1, characterized in that, The top of the chassis is provided with a glass panel, and the bottom of the chassis is provided with rollers. The glass panel is fixedly connected to the chassis, and the rollers are rotatably connected to the chassis.

4. The high-efficiency vulcanizing machine according to claim 1, characterized in that, The piston rod has a limiting groove at its bottom, and a sealing ring is fixedly installed in the limiting groove.

5. A high-efficiency vulcanizing machine according to claim 1, characterized in that, The guide posts are provided in four parts and are evenly distributed, with adjacent guide posts arranged in parallel and opposite directions.

6. The high-efficiency vulcanizing machine according to claim 5, characterized in that, The number of buffer springs and guide posts is four in total, with one buffer spring corresponding to each guide post.

7. The high-efficiency vulcanizing machine according to claim 1, characterized in that, The lower heating plate has multiple lower heating holes on its surface, which are evenly distributed on the lower heating plate.

8. The high-efficiency vulcanizing machine according to claim 1, characterized in that, The upper heating plate has multiple upper heating holes on its surface, which are evenly distributed on the upper heating plate.

9. A high-efficiency vulcanizing machine according to claim 1, characterized in that, Both the lower and upper insulation panels are made of asbestos.

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