Forming machine for machining bicycle mudguard
The bicycle mudguard forming machine, which integrates a sliding elastic structure and a pressure monitoring component, solves the problem of needing to remove and trim the edges after forming in traditional processing. It achieves integrated forming and trimming, improving processing efficiency and forming quality.
Patent Information
- Application Number
- CN202422003386.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the traditional production of bicycle mudguards, the mudguards need to be removed and the edges cut after molding, which is cumbersome and can easily lead to deformation.
Design a bicycle mudguard forming machine that integrates a sliding elastic structure and a pressure monitoring component to achieve integrated forming and edge trimming. Utilize a hydraulic system to control pressure and prevent clamping deformation.
This allows for direct edge trimming after molding, improving processing efficiency, avoiding deformation of the mudguard during the trimming process, and ensuring molding quality.
Smart Images

Figure CN223657466U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model provides a forming machine for bicycle mudguard processing belongs to bicycle mudguard processing technical field. BACKGROUND
[0002] Bicycle mudguards are key components for protecting bicycles and riders from being splashed by mud and water, and are widely used in various types of bicycles. Mudguards not only improve the comfort of riding, but also effectively prolong the service life of bicycles. Therefore, the production and processing of mudguards play an important role in the bicycle manufacturing industry.
[0003] Traditional alloy mudguard production process usually uses a stamping die forming method. After stamping, the edges need to be trimmed to remove irregular shapes. However, stamping and trimming are usually two steps, and the mudguard is usually removed after stamping and then trimmed. It is troublesome to operate, and the mudguard is usually fixed and clamped during trimming. Excessive clamping force or the influence of cutting force can easily cause deformation of the mudguard. SUMMARY
[0004] The technical problem to be solved by the utility model is that after the mudguard is formed, it needs to be removed and trimmed, which is troublesome and can easily cause deformation of the mudguard during trimming clamping.
[0005] In order to solve the above problems, the utility model provides a forming machine for bicycle mudguard processing, which comprises a base, the base is fixedly connected with a support frame upward, a workbench is fixedly arranged on the base, a forming groove is formed in the workbench, a working hydraulic cylinder is arranged in the support frame, a forming punch driven by the working hydraulic cylinder is arranged in the support frame and rises and falls, the forming punch corresponds to the position of the forming groove, a sliding plate is fixedly connected to the working end of the working hydraulic cylinder, a pressure plate is connected to the lower side of the sliding plate through a sliding elastic structure, the forming punch is fixedly arranged below the pressure plate, a pressure monitoring assembly corresponding to the sliding elastic structure is arranged on the pressure plate, a controller is arranged on the outer wall of the support frame, the controller is circuit-connected with the pressure monitoring assembly and the working hydraulic cylinder, cutting grooves are formed in the workbench on both sides of the forming groove, a sliding groove is formed in the pressure plate, and a cutting assembly corresponding to the cutting groove is slidably arranged in the sliding groove.
[0006] As an improvement, the sliding elastic structure comprises a fixed rod and a spring, the fixed rod is fixedly arranged on the pressure plate, and the sliding plate is slidably sleeved on the fixed rod, the spring is located between the sliding plate and the pressure plate, and the spring is sleeved on the fixed rod.
[0007] As an improvement, a limiting block is arranged above the sliding plate, and the limiting block is fixedly connected with the upper end of the fixed rod.
[0008] As an improvement, the pressure monitoring assembly includes a pressure sensor located on the pressure plate; the pressure sensor corresponds to the position of the spring and is connected to the controller circuit.
[0009] As an improvement, the cutting assembly includes a support plate and a cutting blade, with the support plate slidably disposed within a groove; the cutting blade is fixedly disposed below the support plate, and two cutting blades are provided, with the positions of the cutting blades corresponding to the cutting grooves.
[0010] As an improvement, a cutting hydraulic cylinder is provided on the pressure plate, and the working end of the cutting hydraulic cylinder is fixedly connected to the bearing plate; a groove corresponding to the cutting hydraulic cylinder is provided at the bottom of the sliding plate.
[0011] As an improvement, the workbench is provided with drainage channels on both sides that communicate with the cutting groove.
[0012] The beneficial effects of this utility model are:
[0013] 1. A pressure plate is connected to the sliding plate via a sliding elastic structure. The forming punch is fixedly set below the pressure plate, and a pressure monitoring component is set on the pressure plate. By setting the pressure monitoring component and the sliding elastic connection, the pressure generated by the working hydraulic cylinder can be freely controlled, thereby controlling the accuracy and quality of forming.
[0014] 2. The workbench has cutting grooves on both sides of the forming groove, and cutting components corresponding to the cutting grooves are slidably arranged in the grooves; after the bicycle mudguard is pressed and formed, the mudguard is then cut by the cutting components while it is pressed by the forming punch. This is quick and convenient, and there is no need to clamp the mudguard separately, nor is there any need to worry about the mudguard deforming during the clamping and cutting process. Attached Figure Description
[0015] Figure 1 This is a perspective view of a forming machine for processing bicycle mudguards according to the present invention.
[0016] Figure 2 This is a perspective view of a forming machine for processing bicycle mudguards according to this utility model.
[0017] Figure 3 This is a partial sectional view of a forming machine for processing bicycle mudguards according to the present invention.
[0018] Figure 4 This is a perspective view of the workbench of a forming machine for processing bicycle mudguards according to this utility model.
[0019] 1. Base; 2. Support frame; 3. Pressure plate; 4. Fixing rod; 5. Sliding plate; 6. Working hydraulic cylinder; 7. Limit block; 8. Spring; 9. Pressure sensor; 10. Worktable; 11. Forming groove; 12. Groove; 13. Controller; 14. Forming punch; 15. Cutting hydraulic cylinder; 16. Bearing plate; 17. Slide groove; 18. Cutting blade; 19. Cutting groove; 20. Drainage channel. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings.
[0021] according to Figures 1-4 As shown: This utility model provides a forming machine for processing bicycle mudguards: including a base 1, with a support frame 2 fixedly connected upward to the base 1; a worktable 10 is fixedly installed on the base 1, and a forming groove 11 is opened in the worktable 10; a working hydraulic cylinder 6 is installed in the support frame 2, and a forming punch 14 driven by the working hydraulic cylinder 6 is installed in the support frame 2, the forming punch 14 being positioned corresponding to the forming groove 11; a sliding plate 5 is fixedly connected to the working end of the working hydraulic cylinder 6, and a pressure plate 3 is connected below the sliding plate 5 through a sliding elastic structure; the forming punch 14 is fixedly installed below the pressure plate 3, and a pressure monitoring component corresponding to the sliding elastic structure is installed on the pressure plate 3; a controller 13 is installed on the outer wall of the support frame 2, and the controller 13 is electrically connected to the pressure monitoring component and the working hydraulic cylinder 6; a cutting groove 19 is opened in the worktable 10 on both sides of the forming groove 11, and a sliding groove 17 is opened in the pressure plate 3, with a cutting component corresponding to the cutting groove 19 slidably installed in the sliding groove 17.
[0022] By setting a cutting component inside the molding equipment, the bicycle mudguard can be directly cut after molding by using the working hydraulic cylinder 6 to clamp and fix it. This is quick and convenient, greatly improving work efficiency, and there is no need to worry about the mudguard deforming during the clamping and cutting process.
[0023] like Figure 1 , 2 As shown, the sliding elastic structure includes a fixed rod 4 and a spring 8. The fixed rod 4 is fixedly mounted on the pressure plate 3, and the sliding plate 5 is slidably sleeved on the fixed rod 4. The spring 8 is located between the sliding plate 5 and the pressure plate 3, and is sleeved on the fixed rod 4. A limit block 7 is provided above the sliding plate 5, and the limit block 7 is fixedly connected to the upper end of the fixed rod 4. The limit block 7 prevents the sliding plate 5 from detaching from the fixed rod 4.
[0024] The pressure monitoring component includes a pressure sensor 9, which is located on the pressure plate 3. The pressure sensor 9 corresponds to the position of the spring 8 and is electrically connected to the controller 13. When the sliding plate 5 slides relative to the fixed rod 4, it can compress the spring 8 and cause deformation. The pressure sensed by the pressure sensor 9 will also change, thus achieving the effect of pressure monitoring.
[0025] like Figure 3 As shown, the cutting assembly includes a support plate 16 and a cutting blade 18. The support plate 16 is slidably disposed within a groove 17. The cutting blade 18 is fixedly disposed below the support plate 16. There are two cutting blades 18, and their positions correspond to those of the cutting groove 19. A cutting hydraulic cylinder 15 is disposed on the pressure plate 3, and the working end of the cutting hydraulic cylinder 15 is fixedly connected to the support plate 16. A groove 12 corresponding to the cutting hydraulic cylinder 15 is provided at the bottom of the sliding plate 5. The cutting hydraulic cylinder 15 can drive the support plate 16 and the cutting blade 18 downward to move them out of the groove 17, thereby cutting the mudguard. At the same time, the groove 12 can prevent interference and collision between the sliding plate 5 and the cutting hydraulic cylinder 15 when the sliding plate 5 moves downward.
[0026] The workbench 10 has drainage channels 20 on both sides that are connected to the cutting groove 19 to facilitate the discharge of waste materials.
[0027] The principle of this utility model
[0028] like Figures 1-2 As shown, when forming a bicycle mudguard, the raw material to be formed is placed on the worktable 10. First, the working hydraulic cylinder 6 is activated, driving the sliding plate 5 and the pressure plate 3 to move downwards, so that the forming punch 14 and the forming groove 11 press and form the raw material. As the pressure plate 3 moves downwards, it is resisted by the raw material, and the displacement of the pressure plate 3 gradually decreases or even stops, while the sliding plate 5 continues to move downwards. The sliding plate 5 slides and compresses the spring 8 relative to the fixed rod 4. The pressure sensor 9 transmits the sensed pressure to the controller 13. When the set value is reached, the controller 13 controls the working hydraulic cylinder 6 to stop, thereby ensuring the controllability of the pressing force and improving the product pressing quality.
[0029] After pressing and forming, keep the working hydraulic cylinder 6 stationary and start the cutting hydraulic cylinder 15. Driven by the cutting hydraulic cylinder 15, the support plate 16 and the cutting blade 18 move downward to cut off the edge above the cutting groove 19, thus quickly completing the edge trimming work. The waste material that falls off during cutting falls into the cutting groove 19 and can be easily removed from the drainage channel 20. After forming and edge trimming are completed, start the working hydraulic cylinder 6 to disengage the forming punch 14 from the forming groove 11.
[0030] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A forming machine for processing bicycle mudguards, comprising a base (1), a support frame (2) fixedly connected to the base (1); a worktable (10) fixedly disposed on the base (1), and a forming groove (11) formed therein; a working hydraulic cylinder (6) is disposed within the support frame (2), and a forming punch (14) driven to rise and fall by the working hydraulic cylinder (6) is disposed within the support frame (2), the forming punch (14) and the forming groove (11) being positioned correspondingly; characterized in that: The working end of the working hydraulic cylinder (6) is fixedly connected to a sliding plate (5), and a pressure plate (3) is connected below the sliding plate (5) through a sliding elastic structure; the forming punch (14) is fixedly set below the pressure plate (3), and a pressure monitoring component corresponding to the sliding elastic structure is set on the pressure plate (3); a controller (13) is set on the outer wall of the support frame (2), and the controller (13) is electrically connected to the pressure monitoring component and the controller (13) is electrically connected to the working hydraulic cylinder (6); a cutting groove (19) is opened in the worktable (10) on both sides of the forming groove (11), a sliding groove (17) is opened in the pressure plate (3), and a cutting component corresponding to the cutting groove (19) is slidably set in the sliding groove (17).
2. The forming machine for processing bicycle mudguards according to claim 1, characterized in that: The sliding elastic structure includes a fixed rod (4) and a spring (8). The fixed rod (4) is fixedly mounted on the pressure plate (3), and the sliding plate (5) is slidably sleeved on the fixed rod (4). The spring (8) is located between the sliding plate (5) and the pressure plate (3), and the spring (8) is sleeved on the fixed rod (4).
3. A forming machine for processing bicycle mudguards according to claim 2, characterized in that: A limiting block (7) is provided above the sliding plate (5), and the limiting block (7) is fixedly connected to the upper end of the fixing rod (4).
4. A forming machine for processing bicycle mudguards according to claim 2, characterized in that: The pressure monitoring component includes a pressure sensor (9) located on the pressure plate (3); the pressure sensor (9) corresponds to the position of the spring (8), and the pressure sensor (9) is connected to the controller (13) circuit.
5. A forming machine for processing bicycle mudguards according to claim 1, characterized in that: The cutting assembly includes a support plate (16) and a cutting blade (18). The support plate (16) is slidably disposed in the groove (17). The cutting blade (18) is fixedly disposed below the support plate (16). There are two cutting blades (18), and the positions of the cutting blades (18) and the cutting groove (19) correspond to each other.
6. A forming machine for processing bicycle mudguards according to claim 1, characterized in that: The pressure plate (3) is provided with a cutting hydraulic cylinder (15), and the working end of the cutting hydraulic cylinder (15) is fixedly connected to the bearing plate (16); the bottom of the sliding plate (5) is provided with a groove (12) corresponding to the cutting hydraulic cylinder (15).
7. A forming machine for processing bicycle mudguards according to claim 1, characterized in that: The workbench (10) has drainage channels (20) on both sides that are connected to the cutting groove (19).