Carbon fiber cloth dipping and pressing device
By combining a protective cover, outer shell, heater, fan, pressing roller and conveyor belt, the shortcomings of carbon fiber cloth impregnation and pressing device in terms of precision and stability are solved, realizing high-precision material processing and safe production, and expanding its application range.
Patent Information
- Application Number
- CN202520030494.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing carbon fiber cloth impregnation and pressing equipment has shortcomings in terms of precision and stability, resulting in low product quality and limiting its application in aerospace and other fields.
The equipment employs a combination design of protective cover, outer shell, heater, fan, pressure roller, conveyor belt and transmission components. Through the cooperation of stepper motor and servo motor, it achieves stable material delivery, effective solution removal and precise pressing, thereby improving the accuracy and applicability of the equipment.
It improves the precision and stability of carbon fiber cloth products, expands its application range in aerospace and other fields, and enhances operational safety and production efficiency.
Smart Images
Figure CN223657661U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon fiber cloth dip press with tool technical field, especially carbon fiber cloth dip press device. BACKGROUND
[0002] Carbon fiber cloth dip press device is the key equipment of carbon fiber cloth production, in the early carbon fiber cloth reinforcement construction, in order to make carbon fiber cloth better and the reinforced matrix such as concrete adhere, and carbon fiber strength performance can be given full play, its performance, precision, stability directly influence product quality, the precision of the product of the existing carbon fiber prepreg production plant is not very high, generally only be applied to ordinary occasions of civilian, and with the development of composite materials, a few top manufacturing factory carbon fiber has been widely applied to aviation and aerospace industry and each field, therefore, need to improve the treatment according to the above problem. SUMMARY
[0003] The utility model discloses a carbon fiber cloth dip press device to solve the shortcoming of prior art.
[0004] In order to achieve the above object, the utility model adopts the following technical scheme: a carbon fiber cloth dip press device, including the protective cover, the protective cover bottom surface installs the shell, the shell top surface one side is equipped with the installation mouth, and the shell inside another end is equipped with the rough pressure subassembly, and the protective cover inside is equipped with transmission subassembly, the rough pressure subassembly includes the heater of being equipped with in the shell inside front and rear ends, the heater is installed in the shell inner wall another side, and the heater one side is equipped with the fixed block, the fixed block is installed in the shell inside front and rear ends, and the fixed block is installed with the fan, the fan air outlet is obliquely downward, and the air inlet of the fan is connected with the air pipe, the shell top surface one side front and rear ends are equipped with the air inlet, and the air pipe another end is placed in the air inlet.
[0005] Preferably, the other side of the shell is provided with a pressing roller, and the pressing roller is rotatably connected to the shell at both ends, and the bottom surface of the shell is fixedly connected with a protective shell, both sides of the protective shell are rotatably connected with transmission rollers, the outer sides of the two transmission rollers are sleeved with a conveying belt, and the front ends of the transmission rollers are provided with a stepping motor, the stepping motor is installed on the inner wall of the protective shell, and the output shaft of the stepping motor is connected with the transmission rollers through a shaft coupling.
[0006] Preferably, the transmission assembly includes a servo motor arranged at four ends inside the protective cover, the servo motor is installed on the top surface of the shell, the output shafts of the servo motor are connected by a shaft coupling, a first worm is arranged on the upper end of the shaft coupling, first worm gears are arranged on both sides of the upper end of the first worm, the first worm and the first worm gears are in meshing transmission, a second worm is fixedly connected between the two first worm gears on the same side, second worm gears are arranged on the front and rear ends below the second worm, the second worm and the second worm gears are in meshing transmission, and four second worm gears are arranged on the outer side of the second worm.
[0007] Preferably, a U-shaped plate is arranged inside the mounting port, the two second worms are arranged inside the U-shaped plate, and the two ends of the two second worms are rotatably connected to the inside of the protective cover, the four second worm gears are arranged inside the U-shaped plate, and a rotating shaft rotatably connected to the inner wall of the U-shaped plate is fixedly connected to the inner ring of each of the four second worm gears.
[0008] Preferably, rack rods are vertically arranged at four ends inside the U-shaped plate, gears are fixedly connected to the rotating shafts near the ends of the second worm gears on the same side, the rack rods are in meshing transmission with the gears, and stamping blocks are horizontally fixedly connected to the bottom surfaces of the four rack rods.
[0009] Compared with the prior art, the beneficial effects of the present application are as follows: in the present application, the cooperation of the stepping motor and the conveying belt facilitates the smooth entry of materials into the stamping process and the safety of the operators; the cooperation of the fan and the pressing roller facilitates the complete removal of the solution on the materials and improves the efficiency of subsequent drying; the cooperation of the heater, the conveying belt and the stamping blocks facilitates the different time of different materials and the different strength precision obtained; and the setting of the transmission assembly facilitates the higher precision pressing of the stamping system and expands the application range of the device. BRIEF DESCRIPTION OF DRAWINGS
[0010] The drawings described herein are used to provide a further understanding of the present application, constitute a part of the present application, and the schematic embodiments of the present application and the description thereof are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0011] Figure 1 It is an overall rear side schematic view of the present application;
[0012] Figure 2 It is a schematic view of the present application without a protective cover;
[0013] Figure 3 It is a schematic view of the internal mechanism of the present application;
[0014] Figure 4 It is a schematic view of the present application Figure 3 It is an enlarged schematic view of the structure A;
[0015] Figure 5 The second worm wheel is shown in the top view.
[0016] In the figure, the serial number: 1, protective cover; 2, shell; 3, rack rod; 4, stamping block; 5, heater; 6, fixed block; 7, fan; 8, air pipe; 9, conveying belt; 10, stepping motor; 11, compression roller; 12, servo motor; 13, first worm; 14, second worm; 15, second worm wheel; 16, air inlet hole; 17, protective shell; 18, first worm wheel. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0018] Embodiment one: refer to Figures 1-5 In the utility model, a kind of carbon fiber cloth impregnation press bonding device, including protective cover 1, by increasing protective cover 1, it is convenient to protect its internal transmission assembly, also ensure the normal operation of equipment;Protective cover 1 bottom is equipped with shell 2, by increasing shell 2, it is convenient to protect its internal rough compression component, and also increase the safety of operator;Shell 2 top surface one side is equipped with mounting port, and another end in shell 2 is equipped with rough compression component, and protective cover 1 is equipped with transmission assembly in the inside, and rough compression component includes heater 5 being equipped in the inside front and rear end of shell 2, by heater 5, it is convenient to dry solution existing in material to ideal state, improve the qualified rate of product;Heater 5 is installed in the other side of shell 2 inner wall, and heater 5 upper end is equipped with fixed block 6, fixed block 6 is installed in the inside front and rear end of shell 2, and fixed block 6 is equipped with fan 7, by fan 7, it is convenient to separate solution remaining on the surface of material, improve the qualified rate of product;Fan 7 air outlet is inclined downward, and the air inlet of fan 7 is connected with air pipe 8, shell 2 top surface one side front and rear end is equipped with air inlet hole 16, air pipe 8 other end is placed in air inlet hole 16, another side in shell 2 inside is equipped with compression roller 11 transversely, by the installation of compression roller 11, it is convenient to separate most of solution of material for subsequent process preparation, improve the qualified rate of product;Compression roller 11 both ends are rotatably connected with shell 2, and the bottom of shell 2 is fixedly connected with protective shell 17, by the protection of protective shell 17, it is convenient to improve the uninterruptedness of material transportation, reduce the workload of maintenance personnel;Protective shell 17 inside both sides are rotatably connected with transmission roller, two transmission rollers are sleeved with conveying belt 9 outside, and the front end of transmission roller is equipped with stepping motor 10, by the cooperation of two stepping motors 10, it is convenient to improve the stability of material transportation;Stepping motor 10 is installed on the inner wall of protective shell 17, and the output shaft of stepping motor 10 is connected with transmission roller by coupling.
[0019] Embodiment two: the technical scheme is basically same with embodiment one, the difference is that, as shown in Figure 2 、 Figure 3 、 Figure 4 The transmission assembly includes four end servo motor 12 arranged inside the protective cover 1, the servo motor 12 is installed on the top surface of the shell 2, through the cooperation of four servo motors, the precision of the whole equipment is improved, and the precision of the product is greatly improved;The output shaft of the same end servo motor 12 is connected with the first worm 13 through the shaft coupling, the upper end of the first worm 13 is provided with the first worm gear 18 on both sides, the first worm 13 and the first worm gear 18 are engaged transmission, through the first worm 13, it is convenient to transmit force to the first worm gear 18;The same side two first worm gears 18 are fixedly connected with the second worm 14, the second worm 14 is provided with the second worm gear 15 below the front and rear end, and the second worm 14 is engaged with the second worm gear 15, through the second worm 14, it is convenient to transmit force to the second worm gear 15;The inside of the installation port is provided with a U-shaped plate, two second worms 14 are arranged in the U-shaped plate, and the two ends of the two second worms 14 are rotatably connected with the inside of the protective cover 1, four second worm gears 15 are arranged in the U-shaped plate, and the inner circle of the four second worm gears 15 is fixedly connected with the rotating shaft rotatably connected with the inner wall of the U-shaped plate, the rack rod 3 is vertically arranged at the four ends of the U-shaped plate, the rotating shaft on the same end of the second worm gear 15 is fixedly connected with the gear, the rack rod 3 is engaged with the gear, through the gear on the near end surface of the second worm gear 15, it is convenient for the rack rod 3 to engage, so that the force is maximized transmission;And the bottom surface of the four rack rods 3 is fixedly connected with the stamping block 4, and the stamping block 4 is arranged in the shell 2.
[0020] Working principle: in the utility model for use, we first install the stepping motor 10 and its matched transmission belt 9, then cover it with protective shell 17, then install the compression roller 11 on the shell 2 through bearing, then install two heaters 5 on the two end faces in the shell 2, the fixed block 6 is connected on the upper end of the heater 5, the fan 7 is installed on the two different fixed blocks 6, then connect the air pipe 8 on one end, then assemble the stamping device, the stamping device is installed in the protective cover 1, a plurality of servo motors 12 are installed in pairs, the shaft is the first worm 14, a plurality of pairs of second worm gears 15 are installed transversely, the rack bar 3 is installed on the side of the pair of second worm gears 15, the rack bar 3 is engaged with the second worm gear 15 through the gear, finally, the pair of first worm gears 18 and the second worm 13 are fixedly connected and installed transversely, whether the first worm 14 is engaged with the first worm gear 18 and whether the second worm 13 is engaged with the second worm gear 15 need to be detected, if engagement and installation are completed, then power on the equipment, the stepping motor 10 drives the transmission belt 9 to rotate, because of the material, the compression roller 11 also moves with the material, and the compression roller 11 removes most of the solution, then the material passes through the fan 7, the fan 7 blows off the few solutions, then the material passes through the heater 5, dries the solution, then the stamping device acts, because the motor worm gear control is used, the stamping device can obtain higher precision, finally, if there is no material or the machine needs to be stopped, only the power supply can be pulled out.
[0021] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A carbon fiber sheet impregnation press device comprising a protective cover (1), characterized in that: The protective cover (1) bottom surface is provided with a shell (2), the shell (2) top surface one side is provided with an installation port, and the shell (2) inside the other end is provided with a rough pressing assembly, and the protective cover (1) inside is provided with a transmission assembly. The rough pressing assembly includes a heater (5) arranged inside the shell (2) front and rear ends, the heater (5) is installed on the other side of the inner wall of the shell (2), and the heater (5) upper end is provided with a fixed block (6), the fixed block (6) is installed inside the shell (2) front and rear ends, and the fixed block (6) is installed with a fan (7), the fan (7) air outlet is inclined downward, and the fan (7) air inlet is connected with a wind pipe (8).
2. The carbon fiber sheet impregnation press device according to claim 1, characterized by: The shell (2) top surface one side front and rear ends is provided with an air inlet hole (16), and the other end of the wind pipe (8) is placed in the air inlet hole (16).
3. The carbon fiber sheet impregnation press device of claim 1, wherein: The shell (2) inside the other side is provided with a compression roller (11) transversely, the compression roller (11) both ends are rotatably connected with the shell (2), and the shell (2) bottom surface is fixedly connected with a protective shell (17), the protective shell (17) inside both sides are rotatably connected with a transmission roller, two transmission rollers outside are sleeved with a conveyor belt (9), and the transmission roller front end is provided with a stepping motor (10), the stepping motor (10) is installed on the inner wall of the protective shell (17), and the output shaft of the stepping motor (10) is connected with the transmission roller through a shaft coupling.
4. The carbon fiber sheet impregnation press device of claim 1, wherein: The transmission assembly includes a servo motor (12) arranged inside the protective cover (1) four ends, the servo motor (12) is installed on the top surface of the shell (2), and the output shaft of the servo motor (12) is connected with a first worm (13) through a shaft coupling between the same end, the first worm (13) upper end is provided with a first worm wheel (18) on both sides, the first worm (13) and the first worm wheel (18) are engaged transmission, and the second worm (14) is fixedly connected between two first worm wheels (18) on the same side, the second worm (14) is provided with a second worm wheel (15) below front and rear ends, and the second worm (14) and the second worm wheel (15) are engaged transmission.
5. The carbon fiber sheet impregnation press device of claim 4, wherein: The installation port is provided with a U-shaped plate, two second worms (14) are arranged inside the U-shaped plate, and the two ends of the second worm (14) are rotatably connected with the inside of the protective cover (1), four second worm wheels (15) are arranged inside the U-shaped plate, and a rotating shaft is fixedly connected in the inner ring of the four second worm wheels (15), and the rotating shaft is rotatably connected with the inner wall of the U-shaped plate.
6. The carbon fiber sheet impregnation press device of claim 5, wherein: Four vertical rack rods (3) are arranged inside the U-shaped plate four ends, the rotating shafts on the proximal ends of the second worm wheels (15) on the same end of the second worm wheels (15) are fixedly connected with gears, the rack rods (3) are engaged with the gears, and the bottom surfaces of the four rack rods (3) are horizontally fixedly connected with stamping blocks (4), and the stamping blocks (4) are arranged inside the shell (2).