Electric rail flat car

By coordinating the brake shoe braking mechanism and the roller braking mechanism, safe and effective stopping of the electric rail flatcar is achieved under extreme weather conditions, reducing costs and simplifying operation, and solving the problem of limited braking effect in existing technologies.

CN223658168UActive Publication Date: 2025-12-12河南烨宸测绘服务有限公司
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Patent Information

Application Number
CN202520067719.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-12
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing electric rail flatbed vehicles suffer from poor performance of electronic braking systems under extreme weather conditions, resulting in ineffective braking and high costs.

Method used

The combination of brake shoe braking mechanism and roller braking mechanism, along with mechanical braking, ensures safe and effective stopping under various conditions, reducing costs and simplifying operation.

Benefits of technology

Ensuring safe and effective parking of electric railcars under extreme weather conditions reduces costs and simplifies operation, while also addressing the issue of performance degradation in electronically controlled braking systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric rail flat car which comprises a base, idler wheels are rotationally connected to the left side and the right side of the lower end of the base, a mounting frame is arranged in the middle of the upper end of the base, and the electric rail flat car further comprises a brake mechanism. The braking mechanism comprises vertical rods, a connecting plate, fixing rods and brake shoes, the vertical rods are arranged on the left side of the interior of the base, the vertical rods are slidably connected with sliding holes correspondingly formed in the lower end of the connecting plate, the fixing rods are arranged on the front side and the rear side of the lower end of the connecting plate, and the brake shoes are arranged at the lower ends of the fixing rods; according to the electric rail flat car, it can be guaranteed that the electric rail flat car can be safely and effectively stopped under various conditions, the braking effect is guaranteed, and the safety of the electric rail flat car is guaranteed. The problem that the performance of the electronic control braking system can be affected under the extreme weather condition is solved.
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Description

Technical Field

[0001] This utility model relates to the field of railway track precision measurement technology, specifically to an electric track flatbed vehicle. Background Technology

[0002] Electric rail flatbed carts are a type of equipment specifically designed for railway track measurement and inspection. This equipment can accurately measure the geometric parameters of the track, such as gauge, level, elevation, and orientation, to ensure that the track meets safety and operational standards. By collecting track data, it can assess the degree of wear and damage to the track, providing a basis for track maintenance and repair.

[0003] When in use, electric rail flatcars are usually driven by a drive unit to move at a constant speed. During the movement of the electric rail flatcar, a detection device accurately measures the geometric parameters of the track, such as the track elevation, level, and gauge. The detection device transmits the detected data to a data acquisition device, which preprocesses the collected data and then transmits the processed data to a control device. The control device then performs a detailed analysis of the data to assess the condition of the track.

[0004] While existing electric rail flatbed vehicles can lock the rollers through electronic braking in emergencies to prevent slippage, the cost of electronic braking systems is high. In extreme weather conditions, such as extreme cold or heat, the performance of electronic braking systems may be affected, thus reducing braking effectiveness. Therefore, we propose an electric rail flatbed vehicle. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide an electric rail flatbed vehicle that can ensure that the electric rail flatbed vehicle can stop safely and effectively under various conditions, guarantee the braking effect, reduce costs and is also relatively convenient to operate. It solves the problem that the performance of the electronic control braking system will be affected under extreme weather conditions, and can effectively solve the problems in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an electric rail flatbed vehicle, including a base, with rollers rotatably connected to the left and right sides of the lower end of the base, a mounting frame provided in the middle of the upper end of the base, and also including a braking mechanism;

[0007] Braking mechanism: It includes uprights, connecting plates, fixing rods, and brake shoes. The uprights are respectively located on the left side inside the base. The uprights are slidably connected to the corresponding sliding holes at the lower end of the connecting plates. Fixing rods are respectively provided on the front and rear sides of the lower end of the connecting plates. Brake shoes are provided at the lower end of each fixing rod. The brake shoes are respectively located in the clearance groove opened on the left side of the lower end of the base. The two brake shoes are respectively located on the upper side of the vertically adjacent rollers. This can ensure that the electric rail flatcar can stop safely and effectively under various conditions, guarantee the braking effect, reduce costs, and make operation more convenient. It also solves the problem that the performance of the electronic control braking system will be affected under extreme weather conditions.

[0008] Furthermore, it also includes a fixing plate, a laptop, a mounting slot, a battery, and an inverter. The fixing plate is located on the rear side of the outer arc surface of the mounting frame, the laptop is located in the middle of the upper end of the mounting frame, the mounting slot is located on the right side inside the base, the battery is located on the left side of the bottom wall of the mounting slot, and the inverter is located on the right side of the bottom wall of the mounting slot. The input terminal of the inverter is electrically connected to the output terminal of the battery, and the input terminal of the laptop is electrically connected to the output terminal of the inverter, which enables the control of the electrical components inside the device.

[0009] Furthermore, the braking mechanism also includes an adjusting seat, a mounting seat, and a transmission rod. The adjusting seat is slidably connected to the top wall of the base, and the lower end of the adjusting seat is rotatably connected to the transmission rod. The mounting seat is located in the middle of the upper part of the connecting plate, and the lower end of the transmission rod is rotatably connected to the upper end of the mounting seat, which can adjust the position of the connecting plate.

[0010] Furthermore, the braking mechanism also includes a screw and an adjusting wheel. The screw is rotatably connected to the upper side inside the base. The adjusting seat is threaded to the left side of the outer arc surface of the screw through a threaded hole in the middle of its right end. The left end of the screw is provided with an adjusting wheel, which can adjust the position of the adjusting seat by means of the screw.

[0011] Furthermore, a GNSS receiver is provided at the upper end of the base. The GNSS receiver is located on the right side of the mounting slot. The GNSS receiver receives signals from the satellite navigation system in real time to determine the position (longitude, latitude, and altitude) of the GNSS receiver in three-dimensional space and the precise time information. After that, the GNSS receiver transmits the data to the laptop.

[0012] Furthermore, servo motors are respectively installed on the lower right side of the base. The left end of the output shaft of the servo motor is fixedly connected to the right end of the left roller. The input end of the servo motor is electrically connected to the output end of the laptop, which can drive the electric rail flatbed cart to move.

[0013] Furthermore, a fixed seat is provided at the upper end of the base. The fixed seat is located between the left end of the mounting groove and the right end of the mounting frame. A total station is provided at the upper end of the fixed seat. The input end of the total station is electrically connected to the output end of the laptop. The total station is used to accurately measure the geometric parameters of the track, such as the track elevation, level, and gauge.

[0014] Furthermore, a data acquisition box is provided on the left side of the upper end of the base. The input end of the data acquisition box is electrically connected to the output end of the total station, and the output end of the data acquisition box is electrically connected to the input end of the laptop. The data acquisition box can preprocess the collected data, and then the data acquisition box transmits the processed data to the laptop.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This electric rail flatbed vehicle has the following advantages:

[0016] By coordinating the brake shoe braking mechanism with the roller braking mechanism, the electric rail flatcar can be stopped safely and effectively under various conditions, ensuring braking performance, reducing costs, and making operation more convenient. This also solves the problem that the performance of the electronic control braking system will be affected under extreme weather conditions. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the braking mechanism of this utility model.

[0019] In the diagram: 1. Base, 2. Mounting bracket, 3. Fixing plate, 4. Notebook, 5. Servo motor, 6. Roller, 7. Braking mechanism, 71. Upright pole, 72. Connecting plate, 73. Fixing rod, 74. Brake shoe, 75. Adjusting seat, 76. Mounting seat, 77. Transmission rod, 78. Screw, 79. Adjusting wheel, 8. Mounting slot, 9. Battery, 10. Inverter, 11. Fixing seat, 12. Total station, 13. Data acquisition box, 14. GNSS receiver. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2This embodiment provides a technical solution: an electric rail flatbed vehicle, including a base 1, with rollers 6 rotatably connected to the left and right sides of the lower end of the base 1, a mounting frame 2 provided in the middle of the upper end of the base 1, and also including a braking mechanism 7.

[0022] Braking mechanism 7: It includes a vertical rod 71, a connecting plate 72, a fixing rod 73, and brake shoes 74. The vertical rod 71 is respectively located on the left side inside the base 1. The vertical rod 71 is slidably connected to the sliding holes corresponding to the lower end of the connecting plate 72. The front and rear sides of the lower end of the connecting plate 72 are respectively provided with fixing rods 73. The lower end of each fixing rod 73 is provided with a brake shoe 74. The brake shoes 74 are respectively located in the clearance groove opened on the left side of the lower end of the base 1. The two brake shoes 74 are respectively located on the upper side of the vertically adjacent rollers 6. The braking mechanism 7 also includes an adjusting seat 75, a mounting seat 76, and a transmission rod 77. The adjusting seat 75 is slidably connected to the top wall of the base 1. The lower end of the adjusting seat 75 is rotatably connected to the transmission rod 77. The mounting seat 76 is rotatably connected to the transmission rod 77. 76 is located in the middle of the upper end of the connecting plate 72. The lower end of the transmission rod 77 is rotatably connected to the upper end of the mounting base 76. The braking mechanism 7 also includes a screw 78 and an adjusting wheel 79. The screw 78 is rotatably connected to the upper side inside the base 1. The adjusting seat 75 is threaded to the left side of the outer arc surface of the screw 78 through a threaded hole in the middle of its right end. The left end of the screw 78 is provided with an adjusting wheel 79. Through the cooperation of the brake shoe 74 and the roller 6, it can ensure that the electric rail flatcar can stop safely and effectively under various conditions, ensuring the braking effect, reducing costs, and making operation more convenient. It solves the problem that the performance of the electronic control braking system will be affected under extreme weather conditions.

[0023] The device also includes a fixing plate 3, a notebook 4, a mounting slot 8, a battery 9, and an inverter 10. The fixing plate 3 is located on the rear side of the outer arc surface of the mounting frame 2. The notebook 4 is located in the middle of the upper end of the mounting frame 2. The mounting slot 8 is located on the right side inside the base 1. The battery 9 is located on the left side of the bottom wall of the mounting slot 8. The inverter 10 is located on the right side of the bottom wall of the mounting slot 8. The input terminal of the inverter 10 is electrically connected to the output terminal of the battery 9, and the input terminal of the notebook 4 is electrically connected to the output terminal of the inverter 10, which can regulate the electrical components inside the device.

[0024] The base 1 has a GNSS receiver 14 installed at its upper end. The GNSS receiver 14 is located on the right side of the mounting slot 8. The GNSS receiver 14 receives signals from the satellite navigation system in real time to determine the position (longitude, latitude and altitude) of the GNSS receiver 14 in three-dimensional space and the precise time information. Then the GNSS receiver 14 transmits the data to the notebook 4. The notebook 4 calculates and determines the precise position of the electric rail flatbed car on the railway track.

[0025] Servo motors 5 are respectively installed on the lower right side of the base 1. The left end of the output shaft of the servo motor 5 is fixedly connected to the right end of the left roller 6. The input end of the servo motor 5 is electrically connected to the output end of the laptop 4. The operator starts to run the servo motor 5 through the control of the laptop 4. The output shaft of the servo motor 5 drives the left roller 6 to rotate, thereby driving the electric track flatbed to move.

[0026] The base 1 has a fixed seat 11 at its upper end, which is located between the left end of the mounting groove 8 and the right end of the mounting frame 2. The fixed seat 11 has a total station 12 at its upper end. The input end of the total station 12 is electrically connected to the output end of the laptop 4. The total station 12 starts to run through the control of the laptop 4. The total station 12 is used to accurately measure the geometric parameters of the track, such as the track elevation, level, and gauge.

[0027] The base 1 has a data acquisition box 13 on the upper left side. The input end of the data acquisition box 13 is electrically connected to the output end of the total station 12, and the output end of the data acquisition box 13 is electrically connected to the input end of the laptop 4. The total station 12 transmits the detected data to the data acquisition box 13. The data acquisition box 13 preprocesses the collected data and then transmits the processed data to the laptop 4.

[0028] The working principle of the electric rail flatbed provided by this utility model is as follows: When using the electric rail flatbed, first place the electric rail flatbed on the upper end of the track, so that the roller 6 is in contact with the track. The GNSS receiver 14 receives the signal of the satellite navigation system in real time to determine the position (longitude, latitude, and altitude) of the GNSS receiver 14 in three-dimensional space and the precise time information. Then, the GNSS receiver 14 transmits the data to the laptop 4. The laptop 4 calculates and determines the precise position of the electric rail flatbed on the railway track. Then, the operator rotates the adjusting wheel 79. The adjusting wheel 79 rotates... During the process, the screw 78 will rotate. As the screw 78 rotates, it will drive the adjusting seat 75 to move to the left via a threaded connection. As the adjusting seat 75 moves to the left, it will exert a pulling force on the mounting seat 76 via the transmission rod 77. This will cause the transmission rod 77 to drive the connecting plate 72 upwards via the mounting seat 76. The connecting plate 72 will then drive the brake shoe 74 upwards via the fixing rod 73, thus separating the brake shoe 74 from the left roller 6. Afterwards, the operator will control the servo motor 5 via the laptop 4. The output shaft of the servo motor 5 will drive the left roller 6 to rotate, thereby driving the electric track leveling... The flatbed cart moves, and the operator moves along with it. During this movement, the operator controls the total station 12 via laptop 4. The total station 12 is used to accurately measure the geometric parameters of the track, such as elevation, level, and gauge. The total station 12 transmits the measured data to the data acquisition box 13, which preprocesses the collected data and then transmits the processed data back to laptop 4. Laptop 4 then performs detailed analysis of the data to assess the track condition. In case of an emergency during the measurement process, the operator... The author controls the servo motor 5 by using the notebook 4 to stop it. Then, the operator rotates the adjustment wheel 79. During the rotation of the adjustment wheel 79, the screw 78 rotates. During the rotation of the screw 78, the adjustment seat 75 moves to the right through the threaded connection. During the movement of the adjustment seat 75 to the right, the transmission rod 77 provides a thrust to the mounting seat 76. This causes the transmission rod 77 to move the connecting plate 72 downward through the mounting seat 76. The connecting plate 72 moves the brake shoe 74 downward through the fixing rod 73, so that the brake shoe 74 contacts the roller 6, generating friction and preventing the roller 6 from slipping.

[0029] It is worth noting that, in the above embodiments, the notebook computer 4 can be an X600pro, the servo motor 5 can be an ECMA-C20604RS, the battery 9 can be a GFMD-C, the inverter 10 can be a TS-700-212B, the total station 12 can be a 442R10U, the data acquisition box 13 can be an ABOX5000-12S, and the GNSS receiver 14 can be a TH-GS1. The notebook computer 4 controls the servo motor 5, the total station 12, and the GNSS receiver 14 using methods commonly used in the prior art.

[0030] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An electric rail flatbed vehicle, comprising a base (1), with rollers (6) rotatably connected to the left and right sides of the lower end of the base (1), and a mounting frame (2) provided in the middle of the upper end of the base (1), characterized in that: It also includes a braking mechanism (7); Braking mechanism (7): It includes a vertical rod (71), a connecting plate (72), a fixing rod (73), and a brake shoe (74). The vertical rod (71) is respectively located on the left side inside the base (1). The vertical rod (71) is slidably connected to the sliding hole corresponding to the lower end of the connecting plate (72). The front and rear sides of the lower end of the connecting plate (72) are respectively provided with fixing rods (73). The lower end of the fixing rods (73) is provided with brake shoes (74). The brake shoes (74) are respectively located in the clearance groove opened on the left side of the lower end of the base (1). The two brake shoes (74) are respectively located on the upper side of the vertically adjacent rollers (6).

2. The electric rail flatbed vehicle according to claim 1, characterized in that: It also includes a fixing plate (3), a notebook (4), a mounting slot (8), a battery (9), and an inverter (10). The fixing plate (3) is located on the rear side of the outer arc surface of the mounting frame (2), the notebook (4) is located in the middle of the upper end of the mounting frame (2), the mounting slot (8) is located on the right side inside the base (1), the battery (9) is located on the left side of the bottom wall of the mounting slot (8), and the inverter (10) is located on the right side of the bottom wall of the mounting slot (8). The input end of the inverter (10) is electrically connected to the output end of the battery (9), and the input end of the notebook (4) is electrically connected to the output end of the inverter (10).

3. The electric rail flatbed vehicle according to claim 1, characterized in that: The braking mechanism (7) further includes an adjusting seat (75), a mounting seat (76), and a transmission rod (77). The adjusting seat (75) is slidably connected to the top wall of the base (1). The lower end of the adjusting seat (75) is rotatably connected to the transmission rod (77). The mounting seat (76) is located in the middle of the upper end of the connecting plate (72). The lower end of the transmission rod (77) is rotatably connected to the upper end of the mounting seat (76).

4. An electric rail flatbed vehicle according to claim 3, characterized in that: The braking mechanism (7) also includes a screw (78) and an adjusting wheel (79). The screw (78) is rotatably connected to the upper side inside the base (1). The adjusting seat (75) is threaded to the left side of the outer arc surface of the screw (78) through a threaded hole provided in the middle of its right end. The left end of the screw (78) is provided with an adjusting wheel (79).

5. An electric rail flatbed vehicle according to claim 2, characterized in that: A GNSS receiver (14) is provided at the upper end of the base (1). The GNSS receiver (14) is located on the right side of the mounting slot (8). The GNSS receiver (14) is bidirectionally electrically connected to the laptop (4).

6. An electric rail flatbed vehicle according to claim 2, characterized in that: Servo motors (5) are respectively installed on the lower right side of the base (1). The left end of the output shaft of the servo motor (5) is fixedly connected to the right end of the left roller (6). The input end of the servo motor (5) is electrically connected to the output end of the notebook (4).

7. An electric rail flatbed vehicle according to claim 2, characterized in that: The upper end of the base (1) is provided with a fixed seat (11), which is located between the left end of the mounting groove (8) and the right end of the mounting frame (2). The upper end of the fixed seat (11) is provided with a total station (12), and the input end of the total station (12) is electrically connected to the output end of the notebook (4).

8. An electric rail flatbed vehicle according to claim 6, characterized in that: A data acquisition box (13) is provided on the left side of the upper end of the base (1). The input end of the data acquisition box (13) is electrically connected to the output end of the total station (12), and the output end of the data acquisition box (13) is electrically connected to the input end of the notebook (4).