Television screen film covering device with secondary pressing structure

By introducing a secondary pressing structure into the television screen coating device, and utilizing the expansion and contraction characteristics of the active and driven rollers in conjunction with the elastic element, the problems of air bubbles and inconvenient pressure adjustment in traditional coating devices are solved, achieving a high-quality coating effect.

CN223658508UActive Publication Date: 2025-12-12美士富(中山)显示科技有限公司
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Patent Information

Application Number
CN202520113006.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-12
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Traditional television coating devices are prone to air bubbles after a single pressing, resulting in incomplete coating and inconvenient pressure adjustment.

Method used

A television screen coating device with a secondary pressing structure was designed. By cooperating with the active roller and the driven roller, and combining the expansion and contraction characteristics of the elastic element, the screen is pressed twice, and the pressure is adaptively adjusted to squeeze out residual air bubbles.

Benefits of technology

It effectively reduces air bubbles after lamination, improves the integrity and quality of the lamination, and ensures the appearance quality and operational stability of the TV screen.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of television processing, in particular to a television screen film covering device with a secondary pressing structure, which comprises a workbench, a film frame, an auxiliary roller and a film pressing assembly, and a conveying belt is arranged on the workbench. The traditional film laminating device is easy to generate bubbles after single pressing, so that the film laminating is incomplete, but the film pressing assembly is provided with a matching structure of a driving roller and a driven roller, and the driving roller and the driven roller are connected through an elastic piece, so that a secondary pressing mechanism is formed. Therefore, bubbles generated after film covering are greatly reduced, the film covering integrity and quality are improved, the film covering effect is more ideal, and the appearance quality of a television screen and the stability of follow-up use are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to television processing technical field, concretely is a television screen laminating device with secondary compression structure. BACKGROUND

[0002] Television needs to use laminating device when processing, and the traditional laminating device is prone to bubble after single compression, thereby leading to incomplete laminating, and the traditional laminating device is inconvenient to adjust the pressure intensity of laminating, and the operation is relatively inconvenient. UTILITY MODEL CONTENTS

[0003] (I) the technical problem solved

[0004] In view of the deficiencies of prior art, the utility model provides a television screen laminating device with secondary compression structure.

[0005] (II) technical scheme

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a television screen laminating device with secondary compression structure, including workbench, film frame, auxiliary roller, film compression subassembly, the workbench is provided with the conveying belt, the film frame is symmetrically arranged on the left and right sides of the workbench, and the auxiliary roller is symmetrically arranged on the front and rear ends of the two groups of film frames, the film compression subassembly includes top plate, lifter, lifting plate, driving roller, driven roller, roller frame and elastic piece, the top plate is arranged on the upper middle part of the two groups of film frames, the output end of the lifter penetrates the top plate and is connected with the lifting plate, the driving roller is arranged below the end close to the material entering direction end of the lifting plate, the upper and lower ends of the elastic piece are connected with the other end of the lifting plate and the roller frame, and the driven roller is arranged below the roller frame.

[0007] In order to guarantee the stability of the lifting of roller frame, the utility model improves that the elastic piece is arranged as several groups of uniform arrangement.

[0008] Preferably, the elastic piece includes spring and telescopic rod, the spring is sleeved on the telescopic rod, and the upper and lower ends of the spring and telescopic rod are connected with the lifting plate and the roller frame respectively.

[0009] In order to provide stable support for the workbench, the utility model improves that the supporting legs are arranged at the four corners below the workbench.

[0010] Preferably, the lifting plate is further provided with the guide rod penetrating the top plate.

[0011] Preferably, the lifter adopts hydraulic cylinder.

[0012] In order to conveniently adjust the pressing strength of the driven roller, the utility model improves, still be provided with stud through the lifting plate on the roller support, still be provided with nut on the stud.

[0013] (Three) beneficial effects

[0014] Compared with the prior art, the utility model provides a television screen film laminating device with secondary pressing structure, has the following beneficial effects:

[0015] The television screen film laminating device with secondary pressing structure, the traditional film laminating device is prone to bubble after single pressing, resulting in incomplete film laminating, and the film pressing assembly of the utility model is provided with the cooperation structure of the driving roller and the driven roller, and is connected through the elastic element, forming a secondary pressing mechanism. When the material (television screen) passes through the primary pressing (some small bubbles may still remain and not be discharged), along with the continuous movement of the conveying belt to the driving roller and the driven roller, the driving roller contacts the screen surface under the driving of the lifting plate, and the driven roller is connected with the lifting plate through the elastic element. When contacting the screen, the driven roller will adaptively adjust the pressure between the screen according to the flatness of the screen surface and the actual situation of the primary pressing, relying on the telescopic characteristics of the elastic element (composed of a spring sleeve on a telescopic rod, which can provide stable elastic force and ensure the accurate telescopic direction) to perform secondary pressing on the screen. In this process, the residual bubbles are further squeezed out under the action of the secondary pressing force, thereby greatly reducing the generation of bubbles after film laminating, improving the completeness and quality of the film laminating, making the film laminating effect more ideal, and ensuring the appearance quality of the television screen and the stability of subsequent use. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a main view schematic diagram of the utility model structure;

[0017] Figure 2 It is a main view schematic diagram of the utility model structure;

[0018] Figure 3 It is a main view schematic diagram of the utility model structure; Figure 2 It is a main view schematic diagram of the utility model structure;

[0019] Figure 4 It is a main view schematic diagram of the utility model structure;

[0020] In the drawing: 1, workbench;2, film frame;3, auxiliary roller;4, top plate;5, lifter;6, lifting plate;7, driving roller;8, driven roller;9, roller support;10, spring;11, telescopic rod;12, supporting leg;13, guide rod;14, stud;15, nut. DETAILED DESCRIPTION

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 A television screen laminating device with a secondary pressing structure includes a worktable 1, a film frame 2, auxiliary rollers 3, and a pressing assembly. The worktable 1 is equipped with a conveyor belt. The film frames 2 are symmetrically arranged on the left and right sides of the worktable 1. The auxiliary rollers 3 are symmetrically arranged at the front and rear ends of the two sets of film frames 2. The pressing assembly includes a top plate 4, a lifter 5, a lifting plate 6, a drive roller 7, a driven roller 8, a roller frame 9, and an elastic element. The top plate 4 is arranged above the middle part of the two sets of film frames 2. The output end of the lifter 5 passes through the top plate 4 and is connected to the lifting plate 6. The drive roller 7 is arranged below the lifting plate 6 near the material inlet direction. The upper and lower ends of the elastic element are connected to the other end of the lifting plate 6 and the roller frame 9. The driven roller 8 is arranged below the roller frame 9.

[0023] Install the film material for lamination on the film holders 2 on both sides of the workbench 1, and pass the starting end of the film around the corresponding auxiliary rollers 3 in sequence so that the film can be laid flat above the conveyor belt. The width of the film should be able to completely cover the surface of the TV screen, and the TV screen conveyed on the conveyor belt is ready to be laminated.

[0024] Based on factors such as the thickness of the television screen to be coated and the characteristics of the coating material, the height of the lifting plate 6 is adjusted by controlling the extension and retraction of the lifting device 5 (hydraulic cylinder). This, in turn, drives the active roller 7 and the driven roller 8 to adjust to the appropriate initial height, ensuring that the active roller 7 and the driven roller 8 maintain an appropriate distance from the television screen and the film on the conveyor belt. This ensures accurate contact and pressing at the start of the coating process. During this process, the guide rod 13 plays a crucial guiding role, ensuring the smooth lifting of the lifting plate 6. Furthermore, the height of the lifting plate 6 can be further fine-tuned through observation and simple testing (such as manually rotating the conveyor belt to pass a screen sample under the pressing assembly to check if the relative positions of the rollers, screen, and film are appropriate), ensuring accurate initial positioning and laying the foundation for high-quality subsequent coating operations.

[0025] The conveyor belt is started, and it begins to move the TV screen along its conveying direction towards the lamination assembly. When the TV screen, carrying the film laid on top, moves to below the drive roller 7, the screen and film will first contact the drive roller 7, which is installed below the lifting plate 6 and is at a suitable height along with the lifting plate 6. The drive roller 7 then begins to rotate under the drive of the screen and film (relying on its own good rotational performance and the friction between it and the screen and film to achieve rotation), performing the initial pressing of the screen and film, so that the film is initially adhered to the screen surface. However, at this time, due to various factors (such as residual air between the film and the screen, minor unevenness in the film laying, etc.), some tiny air bubbles may still remain and not be completely expelled. After the initial pressing, the screen and film continue to move forward with the conveyor belt, preparing to enter the secondary pressing stage.

[0026] After the initial pressing, the TV screen and film continue to move below the driven roller 8. At this point, the driving roller 7 has already made contact with the screen and is continuously applying pressure for pressing. Under the push of the screen, the driven roller 8 begins to function through the structure connected to the lifting plate 6 via elastic elements (spring 10 and telescopic rod 11). Because the elastic elements are set in several evenly arranged groups, the roller frame 9 and the driven roller 8 can be evenly stressed. When the driven roller 8 contacts the screen, if there are uneven surfaces on the screen or air bubbles after the initial pressing, the driven roller 8 will adaptively adjust its distance and pressure from the screen based on the actual contact pressure and the expansion and contraction characteristics of the elastic elements.

[0027] In actual use, the elastic element is set to several groups evenly arranged. The elastic element includes a spring 10 and a telescopic rod 11. The spring 10 is sleeved on the telescopic rod 11. The upper and lower ends of the spring 10 and the telescopic rod 11 are respectively connected to the lifting plate 6 and the roller frame 9 to ensure the stable lifting and moving of the roller frame 9.

[0028] In this embodiment, support legs 12 are provided at the four corners of the workbench 1 to provide stable support for the workbench 1.

[0029] In actual use, the roller frame 9 is also equipped with a stud 14 that passes through the lifting plate 6, and a nut 15 is also provided on the stud 14. During the entire lamination process, if it is found that the pressing strength of the driven roller 8 needs to be adjusted (for example, when changing to a film of different material and thickness or processing a TV screen of different size and hardness), the operator can achieve this by turning the nut 15 on the stud 14 on the roller frame 9. When the nut 15 is loosened, the position of the roller frame 9 relative to the lifting plate 6 can be adjusted appropriately (moved up or down a certain distance), changing the initial extension and contraction state of the elastic element, thereby adjusting the initial pressure between the driven roller 8 and the screen; tightening the nut 15 plays a role in fixing and fine-tuning, ensuring that the position of the roller frame 9 and the driven roller 8 is stable during the lamination process, ensuring that the pressure of the secondary pressing meets the actual requirements, so that the lamination device can flexibly adapt to different lamination conditions, and improve the quality and adaptability of the lamination operation.

[0030] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0031] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A television screen coating device with a secondary pressing structure, comprising a worktable (1), a film holder (2), an auxiliary roller (3), and a pressing assembly, characterized in that: The workbench (1) is equipped with a conveyor belt. The workbench (1) is symmetrically equipped with film frames (2) on the left and right sides. The two sets of film frames (2) are symmetrically equipped with auxiliary rollers (3) at the front and rear ends. The film pressing assembly includes a top plate (4), a lifter (5), a lifting plate (6), an active roller (7), a driven roller (8), a roller frame (9), and an elastic element. The top plate (4) is provided above the middle part of the two sets of film frames (2). The output end of the lifter (5) passes through the top plate (4) and is connected to the lifting plate (6). The active roller (7) is provided below the lifting plate (6) near the material entry direction end. The upper and lower ends of the elastic element are connected to the other end of the lifting plate (6) and the roller frame (9). The driven roller (8) is provided below the roller frame (9).

2. The television screen coating device with a secondary pressing structure according to claim 1, characterized in that: The elastic elements are configured in several groups that are evenly arranged.

3. A television screen coating device with a secondary pressing structure according to claim 2, characterized in that: The elastic element includes a spring (10) and a telescopic rod (11). The spring (10) is sleeved on the telescopic rod (11). The upper and lower ends of the spring (10) and the telescopic rod (11) are respectively connected to the lifting plate (6) and the roller frame (9).

4. A television screen coating device with a secondary pressing structure according to claim 3, characterized in that: The workbench (1) is provided with support legs (12) at the four corners below.

5. A television screen coating device with a secondary pressing structure according to claim 4, characterized in that: The lifting plate (6) is also provided with a guide rod (13) that passes through the top plate (4).

6. A television screen coating device with a secondary pressing structure according to claim 5, characterized in that: The lifting device (5) uses a hydraulic cylinder.

7. A television screen coating device with a secondary pressing structure according to claim 6, characterized in that: The roller frame (9) is also provided with a stud (14) that passes through the lifting plate (6), and a nut (15) is also provided on the stud (14).