Intelligent ash conveying device based on industrial environment dust removal system
The intelligent control system of ash hoppers, scraper conveyors, and ash storage bins solves the problems of energy waste and equipment wear in traditional dust removal devices, achieving efficient and environmentally friendly dust transportation and improving production stability and equipment lifespan.
Patent Information
- Application Number
- CN202423269309.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional dust removal devices operate continuously while dust is generated and accumulated, leading to energy waste, equipment wear and tear, and increased maintenance costs. They also lack intelligent control, which affects production stability and efficiency.
An intelligent ash conveying device was designed, comprising an ash hopper, a scraper conveyor, an ash storage bin, an ash discharge pipe, and a dust collection vehicle. The scraper conveyor and bucket elevator are controlled by feedback from a level gauge to achieve intelligent ash conveying and reduce energy waste and equipment wear during normal operation.
It reduces energy consumption, extends equipment lifespan, improves ash conveying efficiency, reduces dust spillage and environmental pollution, and lowers maintenance costs.
Smart Images
Figure CN223659386U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial environment dust removal system ash conveying device field, specifically point to a kind of based on industrial environment dust removal system and realize the device of intelligent ash conveying. BACKGROUND
[0002] In industrial production process, environmental dust removal device is the important equipment of guaranteeing air quality and worker health. Traditional dust removal device usually includes scraper, bucket elevator and other equipment, and these equipment has some efficiency and energy consumption problems in running process. Specifically, these equipment is in on state, not only causes energy waste, but also leads to the service life of equipment shortening, simultaneously increases the frequency and workload of personnel point inspection.
[0003] In existing technical scheme, the scraper and bucket elevator of dust removal device usually need to run continuously to ensure dust removal effect, and this continuous operation mode ignores actual dust generation and accumulation situation, leading to unnecessary consumption of energy. In addition, due to long-time running of equipment, wear and failure risk increases, which not only increases maintenance cost, but also affects the continuity and stability of production. Frequent personnel point inspection is also a waste of human resources, reduces work efficiency.
[0004] Traditional solution often lacks intelligent and automatic control mechanism, and cannot dynamically adjust the running state of equipment according to actual dust load. This leads to energy waste and increase of equipment maintenance cost, and also increases the work burden of operating personnel. CONTENT OF UTILITY MODEL
[0005] The utility model aims at overcoming the above-mentioned shortcomings of prior art, and provides a device based on industrial environment dust removal system for realizing intelligent ash conveying, which is simple to operate and widely applicable.
[0006] In order to achieve the above-mentioned purpose, the device based on industrial environment dust removal system for realizing intelligent ash conveying of the utility model is as follows:
[0007] The device based on industrial environment dust removal system for realizing intelligent ash conveying, wherein the device comprises an ash hopper, a scraper, a storage bin, an ash discharge pipe and a dust suction vehicle, the outlet end of the ash hopper is connected with the scraper, the outlet end of the scraper is connected with the storage bin, the bottom of the storage bin is connected with the inlet end of the ash discharge pipe, and the outlet end of the ash discharge pipe is connected with the dust suction vehicle.
[0008] Preferably, the ash bucket comprises an ash bucket high material level meter, an ash bucket low material level meter, an ash bucket vibrating motor and an ash bucket body, the bottom of the ash bucket body is connected with the scraper, the ash bucket high material level meter is arranged at 4 / 5 height of the ash bucket body, the ash bucket low material level meter is arranged at 1 / 5 height of the ash bucket body, and the ash bucket vibrating motor is installed on the side wall of the ash bucket body.
[0009] Preferably, the ash storage bin comprises an ash storage bin high material level meter, an ash storage bin low material level meter, an ash storage bin vibrating motor and an ash storage bin body, the ash storage bin body comprises a cylindrical bin body at the upper end and a hopper-shaped ash discharge port at the lower end, the hopper-shaped ash discharge port is installed at the lower end of the cylindrical bin body, the upper end of the cylindrical bin body is connected with the outlet end of the scraper, the bottom end of the hopper-shaped ash discharge port is connected with the inlet end of the ash discharge pipe, the ash storage bin high material level meter is arranged at 4 / 5 height of the ash storage bin body, the ash storage bin low material level meter is arranged at 1 / 5 height of the ash storage bin body, and the ash storage bin vibrating motor is installed on the side wall of the hopper-shaped ash discharge port.
[0010] Preferably, the scraper comprises an upward lifting chain, a horizontal scraper chain and a scraper electric discharge valve, the scraper electric discharge valve is installed at the bottom of the ash bucket, the horizontal scraper chain is installed transversely, and a plurality of scraper electric discharge valves corresponding to the ash bucket are connected with the horizontal scraper chain, the outlet end of the horizontal scraper chain is connected with the bottom end of the upward lifting chain, and the top end of the upward lifting chain is connected with the top end of the ash storage bin.
[0011] Preferably, the ash discharge pipe comprises an ash discharge pipe electric discharge valve, and the ash discharge pipe electric discharge valve is detachably connected with the ash discharge pipe.
[0012] The device for realizing intelligent ash conveying based on the industrial environment dust removal system can automatically adjust the ash conveying speed and time according to the feedback of the material level meter, and the ash conveying efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 FIG. 1 is a structural schematic view of the device for realizing intelligent ash conveying based on the industrial environment dust removal system.
[0014] Reference signs:
[0015] 1 ash bucket
[0016] 2 scraper
[0017] 3 ash storage bin
[0018] 4 ash discharge pipe
[0019] 5. Vacuum Cleaner Truck
[0020] 6. Ash Hopper High Level Gauge
[0021] 7. Ash Hopper Low Level Gauge
[0022] 8 Ash Hopper Vibrating Motor
[0023] 9. Electric ash discharge valve
[0024] 10 horizontal scraper chains
[0025] 11 Upward Lifting Chain
[0026] 12 Ash Storage Silo High Level Gauge
[0027] 13 Ash Storage Silo Low Level Gauge
[0028] 14 Ash Storage Bin Vibrating Motor
[0029] 15 Electric Ash Discharge Valve Detailed Implementation
[0030] To more clearly describe the technical content of this utility model, the following description is provided in conjunction with specific embodiments.
[0031] The present invention relates to an intelligent ash conveying device based on an industrial environment dust removal system, comprising an ash hopper 1, a scraper conveyor 2, an ash storage bin 3, an ash discharge pipe 4, and a dust collection vehicle 5. The outlet end of the ash hopper 1 is connected to the scraper conveyor 2, the outlet end of the scraper conveyor 2 is connected to the ash storage bin 3, the bottom of the ash storage bin 3 is connected to the inlet end of the ash discharge pipe 4, and the outlet end of the ash discharge pipe 4 is connected to the dust collection vehicle 5.
[0032] In a preferred embodiment of the present invention, the ash hopper 1 includes an ash hopper high level gauge 6, an ash hopper low level gauge 7, an ash hopper vibrating motor 8, and an ash hopper body. The bottom of the ash hopper body is connected to the scraper conveyor 2. The ash hopper high level gauge is set at 4 / 5 of the height of the ash hopper body, the ash hopper low level gauge 7 is set at 1 / 5 of the height of the ash hopper body, and the ash hopper vibrating motor is installed on the side of the ash hopper body.
[0033] In a preferred embodiment of this utility model, the ash storage silo 3 includes a high-level ash storage silo gauge 12, a low-level ash storage silo gauge 13, a vibrating motor 14, and a ash storage silo body. The ash storage silo body includes an upper cylindrical silo body and a lower bucket-shaped ash discharge port. The bucket-shaped ash discharge port is installed at the lower end of the cylindrical silo body. The upper end of the cylindrical silo body is connected to the outlet end of the scraper conveyor 2. The bottom end of the bucket-shaped ash discharge port is connected to the inlet end of the ash discharge pipe 4. The high-level ash storage silo gauge 12 is installed on the cylindrical silo body. The low-level ash storage silo gauge 13 is installed on the bucket-shaped ash discharge port. The vibrating motor 14 is installed on the side wall of the bucket-shaped ash discharge port.
[0034] In a preferred embodiment of the present invention, the scraper conveyor 2 includes an upward lifting chain, a horizontal scraper chain, and an electric ash discharge valve. The electric ash discharge valve is installed at the bottom of the ash hopper 1. The horizontal scraper chain is installed horizontally, and the electric ash discharge valves corresponding to multiple ash hoppers 1 are connected to the horizontal scraper chain. The outlet end of the horizontal scraper chain is connected to the bottom end of the upward lifting chain, and the top end of the upward lifting chain is connected to the top end of the ash storage bin.
[0035] In a preferred embodiment of the present invention, the ash discharge pipe 5 includes an electric ash discharge valve 15, which is detachably connected to the ash discharge pipe 4.
[0036] In a specific embodiment of this utility model, the device includes an ash hopper 1, a scraper conveyor 2, an ash storage bin 3, an ash discharge pipe 4, and a dust collection vehicle 5. The ash hopper 1 includes an ash hopper high level gauge 6, an ash hopper low level gauge 7, and an ash hopper vibrating motor 8. The scraper conveyor 2 includes an upward lifting chain 11, a horizontal scraper chain 10, and a scraper conveyor electric ash discharge valve 9. The ash storage bin 3 includes an ash storage bin high level gauge 12, an ash storage bin low level gauge 13, and an ash storage bin vibrating motor 14. The ash discharge pipe 5 includes an ash discharge pipe electric ash discharge valve 15.
[0037] When the high-level gauge 6 of ash hopper 1 detects that the ash accumulation in the ash hopper has reached the set height, it sends an action signal to scraper conveyor 2. Scraper conveyor 2 then starts the horizontal scraper chain 10 and the upward lifting chain 11, and opens the electric ash discharge valve 9. When the low-level gauge 7 of ash hopper 1 detects that the ash accumulation in the ash hopper has reached the set height, it sends an action signal to scraper conveyor 2. Scraper conveyor 2 first closes the electric ash discharge valve 9, and then stops the horizontal scraper chain 10 and the upward lifting chain 11.
[0038] The high-level ash hopper 6 is set at 4 / 5 of the height of ash hopper 1, and the low-level ash hopper 7 is set at 1 / 5 of the height of ash hopper 1. In the multi-compartment system, the scraper conveyor 2 can be started with the activation signal of any one of the high-level ash hopper 6, while the scraper conveyor 2 can be stopped with the activation signals of all the low-level ash hopper 7.
[0039] When the high-level gauge 12 of the ash storage silo 3 detects that the ash accumulation in the ash hopper has reached the set height, it sends an action signal to the ash discharge pipe 4. The ash discharge pipe 4 then sends an action signal to the vacuum truck 5 to arrive at the scene. After the vacuum truck 5 is connected, the ash discharge pipe 4 opens the electric ash discharge valve 15. When the low-level gauge 13 of the ash storage silo 3 detects that the ash accumulation in the ash hopper has reached the set height, it sends an action signal to the ash discharge pipe 4. The ash discharge pipe 4 closes the electric ash discharge valve 15 and then sends an action signal to the vacuum truck 5 to leave the scene.
[0040] The high level gauge 12 of the ash storage silo is set at 4 / 5 of the height of the ash storage silo 3, and the low level gauge 13 of the ash storage silo is set at 1 / 5 of the height of the ash storage silo 3.
[0041] If the high level gauge 7 of the same ash hopper sends an action signal for 24 hours but the low level gauge 8 of the ash hopper does not send an action signal, it is considered that the ash hopper 1 is blocked, the vibrating motor 8 is turned on, and an ash hopper 1 blockage fault alarm is sent.
[0042] If the high level gauge 12 of the ash storage silo does not send an action signal 6 hours later, the low level gauge 13 of the ash storage silo is considered to be blocked, the vibrating motor 14 is turned on, and a blockage fault alarm for the ash storage silo 3 is sent.
[0043] For the specific implementation scheme of this embodiment, please refer to the relevant descriptions in the above embodiments, which will not be repeated here.
[0044] It is understood that the same or similar parts in the above embodiments can be referred to each other, and the contents not described in detail in some embodiments can be referred to the same or similar contents in other embodiments.
[0045] It should be noted that in the description of this utility model, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means at least two.
[0046] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0047] This invention relates to an intelligent ash conveying device based on an industrial dust removal system. By intelligently controlling the start and stop of the scraper conveyor and bucket elevator, it reduces energy waste during normal operation and lowers energy consumption. This invention also reduces frequent start-ups and shutdowns, decreases mechanical wear, and extends equipment lifespan. The intelligent ash conveying device automatically adjusts the conveying speed and time based on feedback from the level gauge, improving conveying efficiency. Finally, the intelligent ash conveying device reduces dust spillage and environmental pollution.
[0048] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, the specification and drawings should be considered illustrative rather than restrictive.
Claims
1. A device for intelligent ash conveying based on an industrial dust removal system, characterized in that, The device includes an ash hopper, a scraper conveyor, an ash storage bin, an ash discharge pipe, and a dust collection vehicle. The outlet end of the ash hopper is connected to the scraper conveyor, the outlet end of the scraper conveyor is connected to the ash storage bin, the bottom of the ash storage bin is connected to the inlet end of the ash discharge pipe, and the outlet end of the ash discharge pipe is connected to the dust collection vehicle.
2. The device for intelligent ash conveying based on an industrial environment dust removal system according to claim 1, characterized in that, The ash hopper includes a high-level ash hopper gauge, a low-level ash hopper gauge, an ash hopper vibrating motor, and an ash hopper body. The bottom of the ash hopper body is connected to the scraper conveyor. The high-level ash hopper gauge is set at 4 / 5 of the height of the ash hopper body, the low-level ash hopper gauge is set at 1 / 5 of the height of the ash hopper body, and the ash hopper vibrating motor is installed on the side of the ash hopper body.
3. The device for intelligent ash conveying based on an industrial environment dust removal system according to claim 1, characterized in that, The ash storage silo includes a high-level ash storage silo gauge, a low-level ash storage silo gauge, a vibrating motor for the ash storage silo, and the ash storage silo body. The ash storage silo body includes an upper cylindrical silo body and a lower bucket-shaped ash discharge port. The bucket-shaped ash discharge port is installed at the lower end of the cylindrical silo body. The upper end of the cylindrical silo body is connected to the outlet end of the scraper conveyor. The bottom end of the bucket-shaped ash discharge port is connected to the inlet end of the ash discharge pipe. The high-level ash storage silo gauge is located at 4 / 5 of the height of the ash storage silo body, and the low-level ash storage silo gauge is located at 1 / 5 of the height of the ash storage silo body. The vibrating motor for the ash storage silo is installed on the side wall of the bucket-shaped ash discharge port.
4. The device for intelligent ash conveying based on an industrial environment dust removal system according to claim 1, characterized in that, The scraper conveyor includes an upward lifting chain, a horizontal scraper chain, and an electric ash discharge valve. The electric ash discharge valve is installed at the bottom of the ash hopper. The horizontal scraper chain is installed horizontally, and the electric ash discharge valves corresponding to multiple ash hoppers are connected to the horizontal scraper chain. The outlet end of the horizontal scraper chain is connected to the bottom end of the upward lifting chain, and the top end of the upward lifting chain is connected to the top end of the ash storage bin.
5. The device for intelligent ash conveying based on an industrial environment dust removal system according to claim 1, characterized in that, The ash discharge pipe includes an electric ash discharge valve, which is detachably connected to the ash discharge pipe.