Improved slitting device for external application material

By using inspection LED lights to illuminate the adhesive dressing material in the external dressing material slitting device, the problem of existing devices being unable to identify defective products in a timely manner has been solved, achieving efficient rejection of defective products and improving production efficiency and product quality.

CN223659480UActive Publication Date: 2025-12-12JIUJIANG GAOKE PHARM TECH CO LTD
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Patent Information

Application Number
CN202423113436.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-12
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing external dressing material slitting devices cannot perform timely and effective process inspections during operation, resulting in untimely identification and rejection of defective products. Current technology cannot solve this problem in a timely and effective manner, and existing slitting devices cannot identify and effectively identify defective products in a timely manner during the production process.

Method used

By using inspection LED lights to illuminate the adhesive material between two inspection guide rollers, operators and inspectors can clearly identify and mark defective areas so that defective products can be removed in a timely manner after slitting.

Benefits of technology

It improves the efficiency of defective product identification, shortens the defective product rejection time, increases production efficiency, ensures product quality, and the improvement method is simple, safe, and low-cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223659480U_ABST
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Abstract

The utility model relates to the technical field of slitting devices, in particular to an improved external application material slitting device which comprises an inspection LED lamp, a guide roller, a tensioning roller, an inspection platform, an inspection guide roller, a slitting guide roller, a supporting roller, a slitting roller, a collecting roller and a discharging rotating shaft. The slitting roller is arranged above the supporting roller, a plurality of annular slitting knives are arranged on the outer wall of the slitting roller at intervals, and the free end of the pasting material is coiled and stored through the material collecting roller after being slit by the slitting knives; and the inspection LED lamp is arranged above the middle of the two inspection guide rollers. According to the utility model, the inspection LED lamp emits light downwards to irradiate the pasting material flatly laid between the two inspection guide rollers, so that an operator and an inspector can clearly identify and mark a bad area coated by the external pasting material, and defective products can be removed in time after slitting is completed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a slitting device technical field especially relates to an improved external use pasting material slitting device. BACKGROUND

[0002] The external use pasting material is cut by the slitting device according to different product standards in the production, so as to produce different specifications of external use pasting material products, and the slitting device is inconvenient to carry out timely and effective process inspection in the operation process, which is not conducive to the identification and elimination of defective products.

[0003] Based on the above problems, the utility model provides an improved external use pasting material slitting device. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of improved external use pasting material slitting devices, and the purpose is to overcome the deficiencies of prior art, and the defective area of external use pasting material coating can be clearly identified and marked by the inspection LED lamp downwardly emitting light rays to irradiate the pasting material laid between two inspection guide rollers, so that defective products can be timely eliminated after completing slitting, improve the efficiency of finding defective products, greatly shorten the elimination time of slitting defective products, improve overall production efficiency, and ensure product quality;The improved mode of slitting device is simple, safe and convenient to operate, and the modification cost is low.

[0005] In order to achieve the purpose of the utility model, the technical scheme adopted by the utility model is as follows:

[0006] The utility model discloses an improved external use pasting material slitting device, including inspection LED lamp, guide roller, tensioning roller, inspection platform, inspection guide roller, slitting guide roller, support roller, slitting roller, material receiving roller and material feeding shaft, the material feeding shaft is placed in left side for placing the pasting material roll of set, the free end of pasting material roll passes through the top of guide roller, the bottom of tensioning roller, the top of two inspection guide rollers, the bottom of slitting guide roller and the top of support roller in proper order;The slitting roller is arranged above the support roller, a plurality of slitting knives in the form of a ring are arranged on the outer wall of the slitting roller, and the free end of the pasting material is wound and stored by the material receiving roller after being cut by the slitting knife;The inspection LED lamp is arranged above the middle of the two inspection guide rollers.

[0007] It also includes side plates arranged on both sides, both ends of the guide roller, tensioning roller, inspection platform, inspection guide roller, slitting guide roller, support roller, slitting roller, material receiving roller and material feeding shaft are sleeved on the side wall of the side plate, the height of the guide roller and the inspection guide roller is greater than the height of the tensioning roller and the slitting guide roller, and the height of the slitting guide roller is greater than the height of the support roller.

[0008] The two test guide rollers have the same height, and a test platform is arranged between the two test guide rollers, wherein the upper surface of the test platform is lower than the top height of the test guide rollers, and the test LED lamp is arranged above the middle part of the test platform.

[0009] The two ends of the test LED lamp are fixed to the upper side of the side plate through the two side fixing supports, the fixing support comprises a vertical rod, a support rod, a connecting rod and a limiting rod, the bottom of the outer wall of the vertical rod is connected to the upper side of the outer wall of the side plate through a bolt, the support rod has an "L" shape structure, the left end of the support rod is connected to the top of the right side wall of the vertical rod, the top of the left side wall of the vertical rod is provided with a connecting groove for inserting the connecting rod, and a waist-shaped hole is arranged at the right end of the connecting groove; a plurality of adjusting holes are arranged on the side wall of the connecting rod in the vertical direction, the inner diameter of the adjusting hole is equal to the width of the waist-shaped hole, and a connecting bolt is sequentially threaded through the adjusting hole and the waist-shaped hole and is threadedly connected with a connecting nut; the limiting rod has an "L" shape structure, the left end of the limiting rod is connected to the top of the right side wall of the connecting rod, and the support rod, the connecting rod and the limiting rod form a cavity for clamping the end of the test LED lamp.

[0010] The surface of the support roller is provided with a plurality of avoidance grooves at equal intervals, the avoidance grooves have a ring shape structure, and the width of the avoidance grooves is greater than the thickness of the slitting cutter.

[0011] The material collecting roller and the support roller are provided with a material collecting guide roller and a material collecting tension roller, the material collecting guide roller is arranged above the left side of the material collecting tension roller, the material collecting roller comprises an upper material collecting roller and a lower material collecting roller, and the upper material collecting roller and the lower material collecting roller are arranged above the right side and below the right side of the material collecting tension roller respectively.

[0012] The guide roller is provided with a deviation rectifying machine between the guide roller and the unwinding shaft.

[0013] The beneficial effects of the present application are as follows:

[0014] The present application can clearly identify and mark the defective area of the external application material by emitting light from the test LED lamp to the application material laid between the two test guide rollers, so that the operator and the inspector can timely remove the defective product after slitting, improve the efficiency of finding defective products, greatly shorten the removal time of slitting defective products, improve the overall production efficiency, and ensure the product quality. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The present application is a shaft measurement Figure 1 ;

[0016] Figure 2 The present application is a shaft measurementFigure 2 ;

[0017] Figure 3 It is the exploded schematic view of the fixed support in the utility model;

[0018] Figure 4 It is the local enlarged view of the support roller in the utility model.

[0019] In the drawing: 1 is the inspection LED lamp, 2 is the guide roller, 3 is the tensioning roller, 4 is the inspection platform, 5 is the inspection guide roller, 6 is the slitting guide roller, 7 is the support roller, 8 is the slitting roller, 9 is the material collecting roller, 10 is the material feeding roller, 11 is the wrapping material roll, 12 is the wrapping material free end, 13 is the slitting cutter, 14 is the side plate, 15 is the fixed support, 16 is the material collecting guide roller, 17 is the material collecting tensioning roller, 71 is the avoiding slot, 91 is the upper tensioning roller, 92 is the lower tensioning roller, 151 is the vertical rod, 152 is the support rod, 153 is the connecting rod, 154 is the limiting rod, 155 is the connecting slot, 156 is the waist-shaped hole, 157 is the adjusting hole. DETAILED DESCRIPTION

[0020] The utility model is further explained as follows:

[0021] Please refer to Figures 1-4 ,

[0022] The utility model discloses a kind of improved external application wrapping material slitting device, including inspection LED lamp 1, guide roller 2, tensioning roller 3, inspection platform 4, inspection guide roller 5, slitting guide roller 6, support roller 7, slitting roller 8, material collecting roller 9 and material feeding shaft 10, the material feeding shaft 10 is set in left side for placing suit wrapping material roll 11, the wrapping material free end 12 of the wrapping material roll 11 is sequentially passed through the top of guide roller 2, the bottom of tensioning roller 3, the top of two the inspection guide roller 5, the bottom of slitting guide roller 6 and the top of support roller 7;The slitting roller 8 is set in the top of the support roller 7, a plurality of slitting cutters 13 in the form of circular ring are separately provided on the outer wall of the slitting roller 8, the wrapping material free end 12 is rolled and stored after being slitted by the slitting cutter 13 by the material collecting roller 9;The inspection LED lamp 1 is provided in the middle top of two the inspection guide roller 5, by setting inspection LED lamp 1 in the middle top of two the inspection guide roller 5, by the inspection LED lamp 1 downwardly emitting light irradiation on the wrapping material laid between two inspection guide rollers 5, operator and inspector can clearly identify and mark the bad area of external application wrapping material coating, so as to timely eliminate defective product after completing slitting;Efficiency of finding defective product is improved, and the elimination time of slitting defective product is greatly shortened, overall production efficiency is improved, and product quality is guaranteed;Slitting device improvement mode is simple, and operation is safe and convenient, and the transformation cost is low.

[0023] Further, the two ends of the guide roller 2, the tension roller 3, the inspection platform 4, the inspection guide roller 5, the slitting guide roller 6, the support roller 7, the slitting roller 8, the material receiving roller 9 and the material feeding shaft 10 are sleeved on the side wall of the side plate 14, the height of the guide roller 2 and the inspection guide roller 5 is greater than the height of the tension roller 3 and the slitting guide roller 6, the height of the slitting guide roller 6 is greater than the height of the support roller 7, by setting the guide roller 2, the tension roller 3, the inspection platform 4, the inspection guide roller 5, the slitting guide roller 6, the support roller 7 and the slitting roller 8, the free end 12 of the pasting material can be kept flat during the conveying process of the material feeding shaft 10, preventing the pasting material from relaxing and causing folding, interleaving and other situations between the pasting materials, thereby increasing the probability of defective products of the pasting material.

[0024] Further, the two inspection guide rollers 5 have the same height, and the inspection platform 4 is arranged between the two inspection guide rollers 5, the upper surface of the inspection platform 4 is lower than the top height of the inspection guide roller 5, and the inspection LED lamp 1 is arranged above the middle part of the inspection platform 4, by setting the inspection platform 4, the operator and the inspector can more easily find defective products, specifically, the inspection LED lamp 1 emits light downward to irradiate the pasting material laid between the two inspection guide rollers 5, and by taking the inspection platform 4 as the background, the defective products can be more clearly seen.

[0025] Further, the two ends of the inspection LED lamp 1 are fixed to the upper side of the side plate 14 through the two-side fixing support 15, the fixing support 15 comprises a vertical rod 151, a support rod 152, a connecting rod 153 and a limiting rod 154, the bottom of the outer wall of the vertical rod 151 is connected to the upper side of the outer wall of the side plate 14 through a bolt, the support rod 152 is in the shape of "L", the left end of the support rod 152 is connected to the top of the right side wall of the vertical rod 151, the top of the left side wall of the vertical rod 151 is provided with a connecting groove 155 for the insertion of the connecting rod 153, the right end of the connecting groove 155 is provided with a waist-shaped hole 156, the side wall of the connecting rod 153 is provided with a plurality of adjusting holes 157 in the vertical direction, the inner diameter of the adjusting hole 157 is equal to the width of the waist-shaped hole 156, and a connecting bolt is threadedly connected with a connecting nut after passing through the adjusting hole 157 and the waist-shaped hole 156 in sequence, the limiting rod 154 is in the shape of "L", the left end of the limiting rod 154 is connected to the top of the right side wall of the connecting rod 153, and the support rod 152, the connecting rod 153 and the limiting rod 154 form a cavity for clamping the end of the inspection LED lamp 1, the fixing support 15 can fix the inspection LED lamp 1 with different sizes, and has higher adaptability. In the installation process, first, the inner wall of the vertical rod 151 is fixed to the outer wall of the side plate 14 through a bolt, then the two ends of the inspection LED lamp 1 are placed on the upper surface of the support rod 152, then the connecting rod 153 is inserted into the connecting groove 155, so that the lower surface of the limiting rod 154 is in contact with the upper surface of the end of the inspection LED lamp 1, finally, the connecting bolt is locked and connected with the connecting nut after passing through the adjusting hole 157 and the waist-shaped hole 156 in the appropriate position, and the clamping installation of the inspection LED lamp 1 is completed.

[0026] Further, the surface of the supporting roller 7 is provided with a plurality of avoiding grooves 71 at equal intervals, the avoiding grooves 71 are in the shape of a ring, and the width of the avoiding grooves 71 is greater than the thickness of the slitting knife 13, so that the slitting knife 13 can freely cut the free end 12 of the pasting material without contacting the supporting roller 7, thereby protecting the slitting knife 13 and the supporting roller 7 and prolonging the service life of the two.

[0027] Further, the receiving roller 9 and the supporting roller 7 are provided with a receiving guide roller 16 and a receiving tension roller 17, the receiving guide roller 16 is arranged above the left of the receiving tension roller 17, and the free end 12 of the cut patch material is provided with pre-tension, so that the free end 12 can be kept flat before being received, and the free end 12 is prevented from being slack, so that the free end 12 is not folded and the patch material is not damaged when being received; the receiving roller 9 comprises an upper receiving roller 91 and a lower receiving roller 92, the upper receiving roller 91 and the lower receiving roller 92 are arranged above the right of the receiving tension roller 17, respectively, and the upper receiving roller 91 and the lower receiving roller 92 can be arranged to stagger the adjacent patch materials after being cut, so that the patch materials will not interfere with each other.

[0028] Further, the guide roller 2 and the unwinding shaft 10 are provided with a deviation rectifying machine, the deviation rectifying machine is the prior art, and the free end 12 of the patch material can be kept stable during transmission.

[0029] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent transformation or direct or indirect application in the related technical field according to the content of the specification and the drawings of the present application is also included in the patent protection range of the present application.

Claims

1. An improved external dressing material cutting device, characterized in that: The equipment includes an inspection LED light (1), a guide roller (2), a tension roller (3), an inspection platform (4), an inspection guide roller (5), a slitting guide roller (6), a support roller (7), a slitting roller (8), a receiving roller (9), and a feeding shaft (10). The feeding shaft (10) is located on the left side for placing the packaged adhesive material roll (11). The free end (12) of the adhesive material roll (11) passes through the top of the guide roller (2), the bottom of the tension roller (3), the top of the two inspection guide rollers (5), the bottom of the slitting guide roller (6), and the top of the support roller (7) in sequence. The slitting roller (8) is located above the support roller (7). Several annular slitting blades (13) are spaced apart on the outer wall of the slitting roller (8). The free end (12) of the adhesive material is slid by the slitting blades (13) and then rolled up and stored by the receiving roller (9). The inspection LED light (1) is located above the middle of the two inspection guide rollers (5).

2. The improved external dressing material cutting device according to claim 1, characterized in that: It also includes side plates (14) set on both sides. The guide roller (2), tension roller (3), inspection platform (4), inspection guide roller (5), slitting guide roller (6), support roller (7), slitting roller (8), receiving roller (9) and feeding shaft (10) are all fitted on the side wall of the side plate (14). The height of the guide roller (2) and inspection guide roller (5) is greater than the height of the tension roller (3) and slitting guide roller (6). The height of the slitting guide roller (6) is greater than the height of the support roller (7).

3. The improved external dressing material cutting device according to claim 2, characterized in that: The two inspection guide rollers (5) are at the same height, and an inspection platform (4) is provided between the two inspection guide rollers (5). The upper surface of the inspection platform (4) is lower than the top height of the inspection guide rollers (5), and the inspection LED light (1) is located above the middle of the inspection platform (4).

4. The improved external dressing material cutting device according to claim 3, characterized in that: The two ends of the inspection LED light (1) are fixed to the top of the side plate (14) by fixing brackets (15) on both sides. The fixing brackets (15) include a vertical rod (151), a support rod (152), a connecting rod (153), and a limiting rod (154). The bottom of the outer wall of the vertical rod (151) is connected to the top of the outer wall of the side plate (14) by bolts. The support rod (152) has an "L" shape structure, and its left end is connected to the top of the right side wall of the vertical rod (151). The top of the left side wall of the vertical rod (151) is provided with a connecting groove (155) for the insertion of the connecting rod (153). The right end of (155) is provided with a waist-shaped hole (156); the side wall of the connecting rod (153) is provided with several adjustment holes (157) along the vertical direction. The inner diameter of the adjustment hole (157) is equal to the width of the waist-shaped hole (156). The connecting bolt passes through the adjustment hole (157) and the waist-shaped hole (156) in sequence and is then threadedly connected to the connecting nut. The limiting rod (154) has an "L" shaped structure. Its left end is connected to the top of the right side wall of the connecting rod (153). The support rod (152), the connecting rod (153) and the limiting rod (154) form a cavity for clamping the end of the inspection LED lamp (1).

5. The improved external dressing material cutting device according to claim 4, characterized in that: The surface of the support roller (7) is provided with a plurality of clearance grooves (71) at equal intervals. The clearance grooves (71) are in annular structure and the width of the clearance grooves (71) is greater than the thickness of the slitting blade (13).

6. The improved external dressing material cutting device according to claim 5, characterized in that: The receiving roller (9) and the support roller (7) are provided with a receiving guide roller (16) and a receiving tension roller (17). The receiving guide roller (16) is located to the upper left of the receiving tension roller (17). The receiving roller (9) includes an upper receiving roller (91) and a lower receiving roller (92). The upper receiving roller (91) and the lower receiving roller (92) are respectively located to the upper right and lower right of the receiving tension roller (17).

7. The improved external dressing material cutting device according to claim 1, characterized in that: A guide roller (2) is provided between the guide roller (2) and the feeding shaft (10).