Automatic filling device for daily chemical product production
By adopting a design that combines feeding and discharging conveyors with a lifting platform and adsorption components in the filling equipment, continuous movement and automatic filling of bottles are achieved, solving the problem that filling equipment in the prior art needs to be stopped for filling, improving production efficiency and saving space.
Patent Information
- Application Number
- CN202422094451.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-08-27
AI Technical Summary
Existing filling equipment requires the conveyor belt to be stopped before filling can begin, resulting in discontinuous production, large space requirements, and difficulty in achieving efficient filling.
It adopts a structure in which the feeding conveyor belt and the discharging conveyor belt are parallel to each other, combined with the lifting platform, the adsorption component and the filling component. It uses a vacuum pump to adsorb the filling bottle and realizes the continuous movement and automatic filling of the filling bottle through the rotating wheel and the driven wheel.
It enables continuous filling process, saves space occupied by equipment, and can complete filling without stopping the machine, thus improving production efficiency.
Smart Images

Figure CN223659819U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of daily chemical production equipment, specifically relates to a daily chemical production's automatic filling device. BACKGROUND
[0002] In the production of daily chemicals, especially liquid daily chemicals such as shampoo and shower gel, after the mixing and transmission of raw materials are completed, the finished product is filled into a filling bottle. The current filling method basically uses a conveyor belt to convey and inserts a filling head into the filling bottle during conveying, and each filling bottle is filled in turn. However, this filling method basically stops the transmission of the conveyor belt, vertically lowers the filling head to fill the filling bottle, moves the filling head upward after filling is completed, and starts the conveyor belt again to fill the next filling bottle. In order to improve the filling efficiency each time, this type of equipment increases the filling head to fill as many filling bottles as possible at a time. However, the production line is lengthened, and more workshop space is occupied. Moreover, this filling method needs to stop the conveying of the conveyor belt to realize filling operation, and continuous production cannot be realized. SUMMARY
[0003] To solve the above technical problems, the utility model provides a daily chemical production's automatic filling device, the filling bottle is conveyed from the feeding conveyor belt, the filling bottle is adsorbed by the adsorption groove on the rotating wheel and does circular motion under the drive of the motor, the bottom of the filling bottle is lifted upward along the belt-shaped structure on the upper end surface of the lifting platform, and filling is performed after abutting to the filling head, and finally the filling bottle is sent out from the discharging conveyor belt after moving downward along the belt-shaped structure, realizing continuous filling and saving the occupied space of the workshop.
[0004] To achieve the above purpose, the utility model adopts the technical scheme of:
[0005] A daily chemical production's automatic filling device, the feeding conveyor belt and the discharging conveyor belt are respectively abutted on the filling device, the filling device includes a lifting assembly, an adsorption assembly, a filling assembly and a filling bottle, the lifting assembly includes a lifting platform, a motor and a driving rod, the upper end surface of the lifting platform is provided with a lifting part protruding upward, the motor is arranged on the upper end surface of the lifting platform, the output end of the motor is connected with the driving rod, the driving rod vertically points upward and is connected to the bottom of the adsorption assembly, the upper end surface of the adsorption assembly is connected with the filling assembly, the outer side wall of the filling bottle can be abutted and connected to the adsorption assembly, the bottom of the filling bottle can be abutted and connected to the upper end surface of the lifting platform, and the upper end opening of the filling bottle points to the filling assembly.
[0006] The adsorption assembly comprises a rotating wheel, a plurality of adsorption grooves are circumferentially arranged on the outer side wall of the rotating wheel, the outer side wall of the filling bottle is abutably connected in the adsorption groove, and the center of the lower end surface of the rotating wheel is connected to the top end of the driving rod; the adsorption groove is provided with a suction hole, one end of the suction hole abuts against the outer side wall of the filling bottle in the adsorption groove, and the other end of the suction hole is connected to the vacuum pump; the adsorption groove is further provided with a contact, and the contact is abutably connected to the outer side wall of the filling bottle.
[0007] The filling assembly comprises a driven wheel connected to the top end of the rotating wheel, a plurality of filling heads are circumferentially arranged on the outer side wall of the driven wheel, the plurality of filling heads correspond to the plurality of adsorption grooves one by one, and the upper end opening of the filling bottle is directed to the filling head; the rotating wheel and the driven wheel are provided with a plurality of weight-reducing holes.
[0008] The automatic filling device for daily chemical product production has the structure that in order to realize automatic filling of the filling bottles conveyed on the conveying belt, the conveying belt is divided into an inlet conveying belt and an outlet conveying belt, the two groups of conveying belts are parallel to each other and abut on the filling device respectively, in order to avoid the situation that the conveying belt needs to be paused for filling, a structure capable of continuous filling and continuous discharge is considered, therefore a jacking table is arranged, the jacking table has a circular ring structure at the upper end face, the circular ring structure is just matched with the bottom of the filling bottle, in order to ensure that the filling bottle entering from the inlet conveying belt can move along the circular ring structure, an adsorption assembly is additionally arranged, the rotating wheel of the adsorption assembly is connected to the driving rod connected to the output end of the motor at the center of the jacking table, when the motor drives the rotating wheel to rotate, the outer side wall of the rotating wheel is attached to the inner side of the circular ring structure of the jacking table, in order to realize that the rotating wheel adsorbs the filling bottle thereon and drives the filling bottle to move by rotating, a plurality of circumferentially arranged adsorption grooves are arranged on the outer side wall of the rotating wheel, the adsorption groove is provided with a suction hole and a contact, when the outer side wall of the filling bottle abuts in the adsorption groove, the vacuum pump connected to the suction hole is started by touching the contact, therefore the negative pressure generated can adsorb the filling bottle in the adsorption groove, and the filling bottle conveyed on the inlet conveying belt is circumferentially rotated to the outlet conveying belt for discharge by the rotation of the rotating wheel.
[0009] However, this transmission structure only changes the transmission mode and cannot solve the problem of automatic filling. Therefore, the lifting part is arranged on the annular upper end surface of the lifting platform and protrudes upward. When the filling bottle in circumferential rotation enters the area of the lifting part, the filling bottle is lifted upward by the lifting part. At this time, the suction hole is ensured to stay on the outer wall of the filling bottle when the filling bottle is lifted to maintain the continuous suction force. Since the filling bottle is empty and light in weight, the filling bottle can be easily lifted upward when passing through the lifting part. When the filling bottle abuts against the filling head, the filling of the filling bottle is completed. Therefore, the upper end of the rotating wheel is provided with a driven wheel. The driven wheel rotates synchronously with the rotation of the rotating wheel. A plurality of filling heads are arranged on the outer wall of the driven wheel, and the plurality of filling heads correspond to the plurality of suction grooves one by one. Therefore, when the filling bottle is lifted upward by the lifting part, the filling bottle can only abut upward from the position of the filling head corresponding to the suction groove. After the filling head at the position completes the filling of the filling bottle, the filling bottle itself maintains the continuous downward pressure under the weight of the daily chemical product, so that the filling bottle abuts on the upper end surface of the lifting platform. Therefore, when the filling bottle leaves the area of the lifting part, the filling bottle continuously moves downward and is finally guided out from the discharge conveyor belt.
[0010] Further, the upper end surface of the lifting platform is provided with a feeding part, a gentle part, a buffer part and a discharge part. The upper end surfaces of the feeding part, the gentle part, the lifting part, the buffer part and the discharge part are sequentially connected and in a continuous strip-shaped structure. The lifting part protrudes upward and has a smooth arc-shaped structure with low ends and high middle. The feeding conveyor belt abuts on the feeding part, and the discharge conveyor belt abuts on the discharge part.
[0011] Compared with the prior art, the advantages of the present application are that the conveying belt is divided into a feeding conveyor belt and a discharge conveyor belt. The two groups of conveyor belts are parallel to each other and abut on the filling device respectively, so that the space occupied by the traditional filling device can be saved. In addition, in order to realize automatic filling, the lifting part protruding upward is arranged on the upper end surface of the lifting platform. When the filling bottle enters the suction groove, the filling bottle is driven in circumferential rotation by the rotating wheel, so that the filling bottle is lifted upward along the lifting part and abuts on the filling head of the driven wheel. After the filling of the filling bottle with daily chemical products is completed, the filling bottle continuously moves downward and is finally guided out from the discharge conveyor belt. In the continuous rotation of the rotating wheel, the filling of the filling bottle entering the rotating wheel can be continuously realized. The whole process does not need to stop, and the conveying of the filling bottle does not need to stop, so that the continuous filling effect can be realized. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings described in the following are only some embodiments of the present application, and all other embodiments obtained by those skilled in the art without creative labor based on the embodiments in the present application shall fall within the scope of the present application.
[0013] Figure 1 It is a whole machine perspective view of the present application.
[0014] Figure 2 It is a filling device perspective view of the present application.
[0015] Figure 3 It is a filling device front view explosion schematic diagram of the present application.
[0016] Figure 4 It is a filling device rear view explosion schematic diagram of the present application.
[0017] Wherein: 1, feeding conveyor belt; 2, discharging conveyor belt; 3, filling device; 31, jacking assembly; 311, jacking table; 3111, jacking part; 3112, feeding part; 3113, gentle part; 3114, buffer part; 3115, discharging part; 312, motor; 313, driving rod; 32, adsorption assembly; 321, rotating wheel; 322, adsorption groove; 3221, suction hole; 3222, contact; 33, filling assembly; 331, driven wheel; 332, filling head; 333, weight-reducing hole; 34, filling bottle. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described clearly and completely below. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor shall fall within the scope of the present application.
[0019] The specific embodiments of the present application will be described below in combination with the drawings:
[0020] As Figures 1-4As shown, an automatic filling device for daily chemical production, the feeding conveyor belt 1 and the discharging conveyor belt 2 abut on the filling device 3 respectively, the filling device 3 comprises a jacking assembly 31, an adsorption assembly 32, a filling assembly 33 and a filling bottle 34, the jacking assembly 31 comprises a jacking table 311, a motor 312 and a driving rod 313, the upper end surface of the jacking table 311 is provided with an upwardly protruding jacking part 3111, the motor 312 is arranged on the upper end surface of the jacking table 311, the output end of the motor 312 is connected with the driving rod 313, the driving rod 313 vertically points upward and is connected at the bottom of the adsorption assembly 32, the upper end surface of the adsorption assembly 32 is connected with the filling assembly 33, the outer side wall of the filling bottle 34 can abut and connect on the adsorption assembly 32, the bottom of the filling bottle 34 can abut and connect on the upper end surface of the jacking table 311, and the upper end opening of the filling bottle 34 points to the filling assembly 33.
[0021] The adsorption assembly 32 comprises a rotating wheel 321, a plurality of adsorption grooves 322 are circumferentially arranged on the outer side wall of the rotating wheel 321, the outer side wall of the filling bottle 34 can abut and connect in the adsorption groove 322, and the center of the lower end surface of the rotating wheel 321 is connected with the top end of the driving rod 313; an adsorption hole 3221 is arranged in the adsorption groove 322, one end of the adsorption hole 3221 abuts with the outer side wall of the filling bottle 34 in the adsorption groove 322, and the other end of the adsorption hole 3221 is connected with a vacuum pump; a contact 3222 is further arranged in the adsorption groove 322, and the contact 3222 can abut and connect on the outer side wall of the filling bottle 34.
[0022] The filling assembly 33 comprises a driven wheel 331, the driven wheel 331 is connected with the top end of the rotating wheel 321, a plurality of filling heads 332 are circumferentially arranged on the outer side wall of the driven wheel 331, a plurality of the filling heads 332 correspond to a plurality of the adsorption grooves 322 one by one, and the upper end opening of the filling bottle 34 points to the filling head 332; a plurality of weight-reducing holes 333 are arranged on the rotating wheel 321 and the driven wheel 331.
[0023] Further, the upper end surface of the jacking table 311 is provided with a feeding part 3112, a gentle part 3113, a buffer part 3114 and a discharging part 3115, the upper end surfaces of the feeding part 3112, the gentle part 3113, the jacking part 3111, the buffer part 3114 and the discharging part 3115 are sequentially connected and in a continuous strip-shaped structure, the jacking part 3111 protrudes upward and is in a smooth arc-shaped structure with both ends low and the middle high, the feeding conveyor belt 1 abuts on the feeding part 3112, and the discharging conveyor belt 2 abuts on the discharging part 3115.
[0024] The working mode of the utility model is described as follows:
[0025] The automatic filling device for daily chemical product production with the structure, in order to realize the automatic filling of the filling bottle 34 conveyed on the conveying belt, therefore the conveying belt is divided into the feeding conveying belt 1 and the discharging conveying belt 2, the two groups of conveying belts are parallel to each other and abut on the filling device 3 respectively, in order to avoid the situation that the conveying belt needs to be paused and then filled, then a structure capable of continuous filling and continuous discharging needs to be considered, therefore the jacking table 311 is arranged, the jacking table 311 is a circular ring structure at the upper end face, the circular ring structure is just suitable for the bottom of the filling bottle 34, in order to ensure that the filling bottle 34 entering from the feeding conveying belt 1 can displace along the circular ring structure, therefore the adsorption assembly 32 is additionally arranged, the rotating wheel 321 on the adsorption assembly 32 is connected with the driving rod 313 connected with the output end of the motor 312 at the center of the jacking table 311, when the motor 312 drives the rotating wheel 321 to rotate, the outer side wall of the rotating wheel 321 is attached to the inner side of the circular ring structure of the jacking table 311, in order to realize that the rotating wheel 321 adsorbs the filling bottle 34 thereon and drives the filling bottle 34 to displace through rotation, therefore a plurality of circumferentially distributed adsorption grooves 322 are arranged on the outer side wall of the rotating wheel 321, the adsorption groove 322 is provided with a suction hole 3221 and a contact, when the outer side wall of the filling bottle 34 abuts in the adsorption groove 322, the vacuum pump connected with the suction hole 3221 is started through touching the contact 3222, therefore the negative pressure generated can adsorb the filling bottle 34 in the adsorption groove 322, with the rotation of the rotating wheel 321, the filling bottle 34 conveyed on the feeding conveying belt 1 is circumferentially rotated to the discharging conveying belt 2 for discharging.
[0026] However, this transmission structure only changes the transmission method and does not solve the problem of automatic filling. Therefore, the lifting part 3111 protrudes upward on the circular ring-shaped upper end surface of the lifting platform 311. When the filling bottle 34 rotating in a circle enters the area of the lifting part 3111, it is lifted upward by the lifting part 3111, so that the filling bottle 34 located in the lifting part 3111 can move vertically upward. At this time, the suction hole 3221 ensures that it stays on the outer wall of the filling bottle 34 when the filling bottle 34 is lifted, so as to maintain the continuous suction force. At this time, the filling bottle 34 is empty and light in weight, so it can be easily lifted upward when passing through the lifting part 3111. When the filling bottle 34 abuts upward to the filling head 332, it can be filled. Therefore, the driven wheel 331 is arranged on the upper end of the rotating wheel 321 and rotates synchronously with the rotating wheel 321. A plurality of filling heads 332 are arranged on the outer wall of the driven wheel 331, and the plurality of filling heads 332 correspond to the plurality of suction grooves 322 one by one. Therefore, when the filling bottle 34 is lifted upward by the lifting part 3111, the filling bottle 34 can only abut upward from the position of the filling head 332 corresponding to the suction groove 322. After the filling head 332 at this position completes filling for the filling bottle 34, the filling bottle 34 itself will maintain a continuous downward pressure under the weight of the daily chemical product, so that the filling bottle 34 always abuts on the upper end surface of the lifting platform 311. Therefore, when the filling bottle 34 leaves the area of the lifting part 3111, it will continuously move downward and finally be guided out from the discharge conveyor belt 2.
[0027] The plurality of weight-reducing holes 333 arranged on the rotating wheel 321 and the driven wheel 331 can maximize the weight of the rotating wheel 321 and the driven wheel 331, so that the driving force provided by the motor 312 during rotation is reduced, and the energy consumption is reduced.
[0028] In order to make the circular ring structure on the lifting platform 311 more smoothly guide the filling bottle 34, the upper end surface of the lifting platform 311 is provided with an inlet part 3112, a gentle part 3113, a buffer part 3114 and an outlet part 3115. The upper end surfaces of the inlet part 3112, the gentle part 3113, the lifting part 3111, the buffer part 3114 and the outlet part 3115 are connected in sequence and form a continuous belt-shaped structure. The lifting part 3111 protrudes upward and forms a smooth arc-shaped structure with high middle and low ends. The inlet conveyor belt 1 abuts on the inlet part 3112, and the outlet conveyor belt 2 abuts on the outlet part 3115. Therefore, after the filling bottle 34 on the inlet conveyor belt 1 enters the inlet part 3112, the filling bottle 34 will continuously move along the gentle part 3113, the lifting part 3111 and the buffer part 3114 under the rotation of the rotating wheel 321, and be filled while being lifted upward. Finally, the filling bottle 34 is sent into the outlet conveyor belt 2 from the outlet part 3115 and enters the next process.
[0029] The utility model discloses beneficial effect lies in: through with this conveying belt is divided into feed conveying belt 1 and discharge conveying belt 2, two groups of conveying belts are mutually parallel and respectively abut on filling device 3, can save the space of traditional filling device occupied, in addition, in order to realize automatic filling, set up the jacking part 3111 of upper convex on the upper end surface of jacking platform 311, make filling bottle 34 be driven in circumference by runner 321 when entering adsorption groove 322, make filling bottle 34 along jacking part 3111 and lift upwards and abut on filling head 332 on driven wheel 331, for filling bottle 34 to complete filling daily chemical product, when filling bottle 34 leaves the area of jacking part 3111, will continue to move down, and finally from discharge conveying belt 2 place is guided out, in the continuous rotation of runner 321 can continuously fill filling bottle 34 for entering, whole process does not need to stop, and the conveyance of filling bottle 34 also does not need to stop, can realize the continuous filling effect.
[0030] The above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model is described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions recorded in the above embodiments can still be modified, or some or all of the technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. An automatic filling device for the production of daily chemical products, wherein an infeed conveyor belt and an outfeed conveyor belt respectively abut against the filling device, characterized in that: The filling device includes a lifting assembly, an adsorption assembly, a filling assembly, and a filling bottle. The lifting assembly includes a lifting platform, a motor, and a drive rod. The upper surface of the lifting platform has an upwardly protruding lifting portion. The motor is located on the upper surface of the lifting platform, and its output end is connected to the drive rod. The drive rod points vertically upward and is connected to the bottom of the adsorption assembly. The upper surface of the adsorption assembly is connected to the filling assembly. The outer wall of the filling bottle can abut against the adsorption assembly, and the bottom of the filling bottle can abut against the upper surface of the lifting platform. The upper opening of the filling bottle points towards the filling assembly.
2. The automatic filling device for daily chemical product production according to claim 1, characterized in that: The adsorption assembly includes a rotating wheel, on the outer side wall of which a plurality of adsorption grooves are arranged in a circular pattern. The outer side wall of the filling bottle can be abutted and connected to the adsorption grooves. The center of the lower end face of the rotating wheel is connected to the top of the drive rod.
3. The automatic filling device for daily chemical product production according to claim 2, characterized in that: The adsorption tank is provided with a suction hole. One end of the suction hole abuts against the outer wall of the filling bottle in the adsorption tank, and the other end of the suction hole is connected to a vacuum pump.
4. The automatic filling device for daily chemical product production according to claim 3, characterized in that: The adsorption tank is also equipped with contacts that can abut against the outer wall of the filling bottle.
5. The automatic filling device for daily chemical product production according to claim 4, characterized in that: The filling assembly includes a driven wheel connected to the top of a rotating wheel. Several filling heads are arranged circumferentially on the outer side wall of the driven wheel, and each of the filling heads corresponds to a number of adsorption tanks. The upper opening of the filling bottle points towards the filling head.
6. The automatic filling device for daily chemical product production according to claim 5, characterized in that: The rotating wheel and the driven wheel are provided with several weight-reducing holes.
7. The automatic filling device for daily chemical product production according to claim 1, characterized in that: The upper surface of the lifting platform is provided with a feeding section, a leveling section, a buffer section and a discharging section. The upper surfaces of the feeding section, leveling section, lifting section, buffer section and discharging section are connected in sequence and form a continuous strip structure. The lifting section bulges upward and has a smooth arc-shaped structure with low ends and high middle. The feeding conveyor belt abuts against the feeding section and the discharging conveyor belt abuts against the discharging section.