Padding device for preparing antibacterial silk cotton fabric

Abstract

The utility model belongs to the technical field of silk cotton fabric preparation, and particularly relates to a padding device for antibacterial silk cotton fabric preparation, which comprises supporting legs, a box body structure is mounted at the tops of the supporting legs, a material mixing structure is mounted on the bottom surface in the box body structure, and a padding structure is mounted at the top of the box body structure. The padding structure comprises padding units and tensioning units, the tensioning units are arranged between the adjacent padding units, each tensioning unit comprises a tensioning frame, an electric push rod is installed in the middle of the top face of each tensioning frame, the output end of each electric push rod is connected with a wheel frame, and a tensioning roller is installed at the bottom end of the interior of each wheel frame. According to the padding device for preparing the antibacterial silk cotton fabric, the electric push rod is started to drive the wheel frame and the tensioning roller to ascend and descend, so that the silk cotton fabric is pressed and tensioned, fabric dip dyeing is facilitated, then the asynchronous motor is started to drive the transmission part and the roller to conduct transmission, and the fabric is padded.

Description

Technical Field

[0001] This utility model relates to the field of silk floss fabric preparation technology, specifically to an impregnation device for preparing antibacterial silk floss fabric. Background Technology

[0002] Silk floss is made from 100% mulberry silk. The correct full name should be "silk floss". In the market, what people often call silk floss is actually imitation silk floss. Genuine silk floss will be clearly labeled.

[0003] Existing technologies typically require padding of loose materials such as fibers, especially loose fibers. Loose fibers are usually produced using intermittent methods; however, intermittent production of loose fibers cannot achieve continuous processes such as desizing, refining, and dyeing. Furthermore, traditional loose fiber loading and cage-loading processes result in high consumption of working solution during processing, and the high packing density leads to poor wash fastness for dark colors and difficulty in dyeing the loose fibers thoroughly, ultimately resulting in difficulty in controlling product color and high energy consumption for heating.

[0004] As disclosed in Chinese Patent CN214529668U, an impregnation device includes a clamping device, a first conveyor belt, and a second conveyor belt, which clamp and cooperate with each other; a power unit for driving the first and second conveyor belts; an immersion device for holding the working fluid; a rolling device; and several guide rollers. The product to be impregnated passes sequentially through the immersion device and the rolling device under the action of the clamping device and the guide rollers. This impregnation device can be used for continuous processing of loose fibers, transforming the intermittent production method of loose fibers into a continuous production method, achieving highly automated control, and ensuring stable product quality.

[0005] However, the padding equipment used in the aforementioned comparative documents is usually used for single-dyeing, which can easily lead to uneven dyeing and affect the padding effect.

[0006] Therefore, we urgently need to provide an impregnation device for preparing antibacterial silk floss fabric. Utility Model Content

[0007] The purpose of this utility model is to provide an impregnation device for preparing antibacterial silk floss fabric, so as to solve the problem that the impregnation device used in the above-mentioned prior art is usually a single impregnation during use, and uneven impregnation is prone to occur during the impregnation process, which affects the impregnation effect.

[0008] To achieve the above objectives, this utility model provides the following technical solution: an impregnation device for preparing antibacterial silk floss fabric, comprising a support leg, a box structure installed on the top of the support leg, a mixing structure installed on the bottom surface inside the box structure, and an impregnation structure installed on the top of the box structure.

[0009] The impregnation structure includes an impregnation unit and a tensioning unit, wherein the tensioning unit is disposed between adjacent impregnation units.

[0010] The tensioning unit includes a tensioning frame, an electric push rod is installed in the middle of the top surface of the tensioning frame, a wheel frame is connected to the output end of the electric push rod, and a tensioning roller is installed at the bottom inside the wheel frame.

[0011] Preferably, the rolling unit includes a rolling stand, an asynchronous motor is mounted on the back of the rolling stand near the top, the output end of the asynchronous motor is connected to a transmission component, and the front of the transmission component is connected to a rolling roll.

[0012] Preferably, the outer surface of the output end of the electric push rod is connected to the inner wall of a circular hole in the middle of the top surface of the tensioning frame; the tensioning roller is connected to the inside of a circular hole near the bottom end of the wheel frame via a bearing; and the asynchronous motor is detachably connected to the middle of the back side of the rolling frame near the top. The transmission components are a main gear and a driven gear, with the main gear connected to the output end of the asynchronous motor and the driven gear connected to the rolling roller.

[0013] Preferably, the box structure includes a heating box, a heating tube installed inside the heating box, a dyeing box installed on the top of the heating box, a partition installed in the middle of the inner wall of the dyeing box, and a connecting pipe installed on the middle left side of the partition near the bottom.

[0014] Preferably, the bottom surface of the heating chamber is fixedly connected to the top of the support leg, the top surface of the dyeing chamber is fixedly connected to the bottom of the rolling frame, and the top surface of the dyeing chamber is fixedly connected to the bottom surface of the tensioning frame. A partition divides the interior of the dyeing chamber into two compartments of the same size, and a connecting pipe connects the two compartments to each other.

[0015] Preferably, the mixing structure includes a drive motor, the output end of which is connected to a drive rod, the end of the drive rod away from the drive motor is connected to a linkage component, a turntable is mounted on the top of the linkage component, and an arc plate is provided around the turntable.

[0016] Preferably, the drive motor is detachably mounted on the front of the dyeing tank. The outer surface of the drive rod near the drive motor is connected to the inner wall of the dyeing tank through a through hole via a sealed bearing. The arc plate is fixedly connected to the inner wall of the dyeing tank. The linkage consists of two meshing bevel gears, which drive the turntable to rotate.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. The impregnation device for preparing antibacterial silk floss fabric, through the setting of the impregnation structure, drives the wheel frame and tension roller to rise and fall by starting the electric push rod, thereby pressing and tensioning the silk floss fabric to facilitate the impregnation of the fabric. Then, the asynchronous motor is started to drive the transmission components and rollers to impregnate the fabric.

[0019] 2. The impregnation device for preparing antibacterial silk floss fabric, through the setting of the box structure and mixing structure, activates the heating tube to heat the dye inside the impregnation box, ensuring that it is within a certain temperature range, thereby facilitating the impregnation of the fabric. At the same time, the drive motor is activated to drive the drive rod and linkage to rotate, thereby driving the turntable to mix the dye and ensure the impregnation effect. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 This is a schematic diagram of the top surface of the internal structure of this utility model;

[0022] Figure 3 This is an enlarged view of the impregnation structure of this utility model;

[0023] Figure 4 This is an enlarged view of the mixing structure of this utility model;

[0024] Figure 5 This is an enlarged view of the internal structure of this utility model.

[0025] In the diagram: 1. Support leg; 101. Heating box; 102. Heating tube; 103. Dyeing box; 104. Partition plate; 105. Connecting pipe; 201. Drive motor; 202. Drive rod; 203. Linkage component; 204. Turntable; 205. Arc plate; 301. Rolling frame; 302. Asynchronous motor; 303. Transmission component; 304. Roll; 305. Tensioning frame; 306. Electric push rod; 307. Wheel frame; 308. Tensioning roller. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 This utility model provides a technical solution: Example

[0028] An impregnation device for preparing antibacterial silk floss fabric includes a support leg 1, a box structure installed on the top of the support leg 1, a mixing structure installed on the bottom surface inside the box structure, and an impregnation structure installed on the top of the box structure.

[0029] The rolling structure includes rolling units and tensioning units. Tensioning units are located between adjacent rolling units. Each tensioning unit includes a tensioning frame 305. An electric push rod 306 is mounted on the center of the top surface of the tensioning frame 305. The output end of the electric push rod 306 is connected to a wheel frame 307. A tensioning roller 308 is mounted on the bottom of the wheel frame 307. Each rolling unit includes a rolling mill 301. An asynchronous motor 302 is mounted on the center of the back side of the rolling mill 301 near the top. The output end of the asynchronous motor 302 is connected to a transmission component 303. A rolling roller 304 is connected to the front side of the transmission component 303.

[0030] The outer surface of the output end of the electric push rod 306 is connected to the inner wall of the circular hole in the middle of the top surface of the tensioning frame 305. The tensioning roller 308 is connected to the inner wall of the circular hole near the bottom of the wheel frame 307 through the bearing. The asynchronous motor 302 is detachably connected to the middle of the back side of the rolling frame 301 near the top.

[0031] By setting up the impregnation structure, the electric push rod 306 drives the wheel frame 307 and tension roller 308 to rise and fall, thereby pressing and tensioning the silk fabric to facilitate the impregnation of the fabric. Then, the asynchronous motor 302 is started to drive the transmission component 303 and the roller 304 to perform transmission and impregnation of the fabric.

[0032] During the impregnation process of the fabric, the asynchronous motor 302 is started to drive the transmission component 303 to drive the transmission. The output end of the asynchronous motor 302 drives the main gear to rotate. By utilizing the meshing connection between the main gear and the driven gear, the main gear drives the driven gear and the roller 304 to rotate, thereby impregnating the fabric. During the impregnation process, the electric push rod 306 is started to drive the wheel frame 307 to rise and fall, thereby using the tension roller 308 to tension the fabric, thus ensuring the impregnation effect and facilitating the impregnation of the fabric according to the change of the impregnation liquid. Example

[0033] Based on Embodiment 1, the box structure includes a heating box 101, a heating tube 102 installed inside the heating box 101, a dyeing box 103 installed on the top of the heating box 101, a partition 104 installed in the middle of the inner wall of the dyeing box 103, and a connecting pipe 105 installed on the middle left side of the partition 104 near the bottom. The bottom surface of the heating box 101 is fixedly connected to the top of the support leg 1, the top surface of the dyeing box 103 is fixedly connected to the bottom of the rolling frame 301, and the top surface of the dyeing box 103 is fixedly connected to the bottom surface of the tensioning frame 305.

[0034] The mixing structure includes a drive motor 201, with a drive rod 202 connected to the output end of the drive motor 201. A linkage 203 is connected to the end of the drive rod 202 away from the drive motor 201. A turntable 204 is mounted on the top of the linkage 203, and an arc plate 205 is arranged around the turntable 204. The drive motor 201 is detachably mounted on the front of the dyeing tank 103. The outer surface of the drive rod 202, near the drive motor 201, is connected to the inner wall of the through hole on the front of the dyeing tank 103 via a sealed bearing. The arc plate 205 is fixedly connected to the inner wall of the dyeing tank 103.

[0035] By setting up the box structure and mixing structure, the heating tube 102 is activated to heat the dye inside the dyeing box 103, ensuring that it is within a certain temperature range, which facilitates the dyeing of the fabric. At the same time, the drive motor 201 is activated to drive the drive rod 202 and the linkage 203 to rotate, thereby driving the turntable 204 to mix the dye and ensure the dyeing effect.

[0036] The dyeing liquid is placed inside the dyeing tank 103, and then the heating tube 102 is started for intermittent heating to ensure that the dye liquid inside the dyeing tank 103 is maintained within a certain temperature range, thereby ensuring the dyeing effect. At the same time, the drive motor 201 is started to drive the drive rod 202 for transmission. The drive rod 202 drives the linkage 203 for transmission. The drive rod 202 drives the two bevel gears and the rotating shaft to rotate, thereby driving the turntable 204 to rotate. The turntable 204 and the inclined plate on the outer surface of the turntable 204 are used to mix the dye to ensure the padding effect in the fabric process. Furthermore, the installation of the arc plate 205 can be used to swirl the dye to ensure the mixing effect.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An impregnation apparatus for preparing antibacterial silk floss fabric, comprising a support leg (1), characterized in that: The top of the support leg (1) is equipped with a box structure, the bottom surface of the box structure is equipped with a mixing structure, and the top of the box structure is equipped with an impregnation structure. The impregnation structure includes an impregnation unit and a tensioning unit, wherein the tensioning unit is disposed between adjacent impregnation units; The tensioning unit includes a tensioning frame (305), an electric push rod (306) is installed in the middle of the top surface of the tensioning frame (305), a wheel frame (307) is connected to the output end of the electric push rod (306), and a tensioning roller (308) is installed at the bottom inside the wheel frame (307). The mixing structure includes a drive motor (201), the output end of which is connected to a drive rod (202), and the end of the drive rod (202) away from the drive motor (201) is connected to a linkage (203). A turntable (204) is installed on the top of the linkage (203), and an arc plate (205) is provided around the turntable (204).

2. The impregnation apparatus for preparing antibacterial silk floss fabric according to claim 1, characterized in that: The rolling unit includes a rolling stand (301), an asynchronous motor (302) is installed on the back of the rolling stand (301) near the top, the output end of the asynchronous motor (302) is connected to a transmission component (303), and the front of the transmission component (303) is connected to a roll (304).

3. The impregnation apparatus for preparing antibacterial silk floss fabric according to claim 2, characterized in that: The outer surface of the output end of the electric push rod (306) is connected to the inner wall of the circular hole in the middle of the top surface of the tensioning frame (305). The tensioning roller (308) is connected to the inner wall of the circular hole in the wheel frame (307) near the bottom through a bearing. The asynchronous motor (302) is detachably connected to the middle of the back side of the rolling frame (301) near the top.

4. The impregnation apparatus for preparing antibacterial silk floss fabric according to claim 1, characterized in that: The box structure includes a heating box (101), a heating tube (102) is installed inside the heating box (101), a dyeing box (103) is installed on the top of the heating box (101), a partition (104) is installed in the middle of the inner wall of the dyeing box (103), and a connecting pipe (105) is installed on the middle left side of the partition (104) near the bottom.

5. The impregnation apparatus for preparing antibacterial silk floss fabric according to claim 4, characterized in that: The bottom surface of the heating box (101) is fixedly connected to the top of the support leg (1), the top surface of the dyeing box (103) is fixedly connected to the bottom of the rolling frame (301), and the top surface of the dyeing box (103) is fixedly connected to the bottom surface of the tensioning frame (305).

6. The impregnation apparatus for preparing antibacterial silk floss fabric according to claim 1, characterized in that: The drive motor (201) is detachably installed on the front of the dyeing tank (103). The outer surface of the drive rod (202) near the drive motor (201) is connected to the inner wall of the dyeing tank (103) through a through hole on the front through a sealed bearing. The arc plate (205) is fixedly connected to the inner wall of the dyeing tank (103).

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