Simple automatic paper pulp molding forming mechanism
By designing an automated pulp molding mechanism, the automatic intake and drying of pulp is achieved through hydraulic and motor control, solving the problems of complex structure, unstable operation and high energy consumption of existing equipment, and realizing efficient and stable pulp molding production.
Patent Information
- Application Number
- CN202520000352.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing pulp molding equipment has a complex structure, unstable operation, high energy consumption, and lacks intelligent and automated control.
An automated pulp molding mechanism was designed, comprising a pulp tank, supporting columns, a pulp suction assembly, a hydraulic cylinder, and a drive motor. The mechanism achieves automated pulp suction, tumbling, and drying processes through hydraulic and motor control. Combined with the design of a return tank and a pulp pool, it enables the recycling of pulp and efficient production.
It has achieved automation and efficient production of pulp molding process, reduced manual intervention, improved equipment stability and production efficiency, reduced energy consumption and improved pulp utilization.
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Figure CN223660518U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of molding preparation, especially to a simple automatic paper pulp molding forming mechanism. BACKGROUND
[0002] As a new type of packaging material, paper pulp molded products are recognized as pollution-free and green environmental protection packaging products in the world because of their advantages such as environmental protection, biodegradation, lightweight, protection performance and customizability, and have rapidly developed in European and American countries.
[0003] There are various pulp processing equipment on the current market, but most of them have the disadvantages of complex structure, unstable operation and high energy consumption. Many existing technologies rely on single mechanical drive or manual operation and cannot realize intelligent and highly automated control.
[0004] Therefore, the utility model provides a simple automatic paper pulp molding forming mechanism to solve one or more problems mentioned above. UTILITY MODEL CONTENT
[0005] The utility model provides a simple automatic paper pulp molding forming mechanism to solve the problems mentioned in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, which comprises: a pulp tank, a plurality of groups of support columns one and support columns two are arranged at the top of the pulp tank, a mounting bracket is mounted at the top of the support columns one and the support columns two, a support plate is slidably connected with the support columns two, a pulp suction assembly is mounted on the support plate, and the pulp suction assembly can be turned over by a driving motor.
[0007] Preferably, a hydraulic cylinder one is fixedly arranged at the top of the mounting bracket, and the output end of the hydraulic cylinder one is movably penetrated through the mounting bracket and fixedly provided with a dryer.
[0008] Preferably, the bottoms of the two groups of guide columns are fixedly connected with the top of the dryer, and the two groups of guide columns are slidably connected with the mounting bracket.
[0009] Preferably, a U-shaped bracket is fixedly arranged at the top of the mounting bracket, a hydraulic cylinder two is fixedly arranged at the top of the U-shaped bracket, and the output end of the hydraulic cylinder two is movably penetrated through the U-shaped bracket and fixedly provided with a connecting horizontal plate.
[0010] Preferably, the tops of the two groups of fixed connecting rods are fixedly connected with the bottom of the connecting horizontal plate, and the bottoms of the two groups of fixed connecting rods are fixedly connected with the support plate.
[0011] Preferably, the driving motor is mounted on the support plate, the support plate is slidably connected with the support columns two, the two groups of guide sleeves are movably sleeved on the outer walls of the two groups of support columns two respectively, and the guide sleeves are fixedly connected with the bottom of the support plate.
[0012] Preferably, the pulp suction assembly comprises: a ring-shaped support, the center of which is fixedly connected with the output shaft of the driving motor, and a plurality of groups of communicating steel pipes are fixedly arranged on the outer wall of the ring-shaped support.
[0013] Preferably, the two groups of pulp suction molds are symmetrically arranged on the two sides of the ring-shaped support and connected with the ring-shaped support through the communicating steel pipes.
[0014] Preferably, the pulp tank is divided into a reflux tank and a pulp pool by a partition plate, and a plurality of groups of air pipes are installed on the inner wall bottom of the pulp tank through U-shaped screws, and a plurality of groups of air holes are arranged on the air pipes.
[0015] Preferably, the reflux tank is used for recycling and recycling of pulp, and the pulp pool is used for providing raw material pulp. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application.
[0017] In the drawings:
[0018] Fig. 1 It is a front view structural schematic diagram of the present application;
[0019] Fig. 2 It is a partial structure side view structural schematic diagram of the present application;
[0020] Fig. 3 It is a sectional view schematic diagram of the pulp tank in the present application.
[0021] In the drawings: 1, pulp tank; 2, pulp suction assembly; 3, support column one; 4, support plate; 5, driving motor; 7, support column two; 8, dryer; 9, guide column; 10, mounting support; 11, hydraulic cylinder one; 12, U-shaped support; 13, fixed connecting rod; 14, connecting cross plate; 15, hydraulic cylinder two; 16, guide sleeve ring; 17, ring-shaped support; 18, communicating steel pipe; 19, pulp suction mold; 20, partition plate; 21, reflux tank; 22, pulp pool. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present application will be described below in conjunction with the accompanying drawings, and it should be understood that the preferred embodiments described herein are only used to illustrate and explain the present application, and do not limit the present application.
[0023] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and does not mean to particularly indicate the order or sequence, nor to limit the present application, which is only to distinguish the components or operations described by the same technical terms, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can be explicitly or implicitly included at least one of the features. In addition, the technical solutions and technical features of each embodiment can be combined with each other, but must be based on the realization of the ordinary skilled in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor in the protection scope required by the present application.
[0024] Embodiment 1
[0025] Please refer to Figs. 1-3 The present application provides a technical scheme, comprising: a pulp tank 1, the top of the pulp tank 1 is provided with a plurality of groups of support column one 3 and support column two 7, the mounting bracket 10 is installed on the top of the support column one 3 and the support column two 7, the support column two 7 is slidably connected with the support column two 7, and the suction assembly 2 is installed on the support column two 7. The suction assembly 2 can be turned over by the driving motor 5. The support column one 3 and the support column two 7 provide stable support to ensure the stability of the whole device, and the sliding connection of the support column two 7 and the support column two 7 makes the suction assembly 2 move up and down flexibly, realizes the suction and turning over of the pulp, and the suction assembly 2 is turned over by the driving motor 5, which provides automatic and efficient pulp suction and dehydration process, reduces manual intervention.
[0026] Preferably, the hydraulic cylinder one 11 is fixedly arranged on the top of the mounting bracket 10, and the output end of the hydraulic cylinder one 11 is movably penetrated through the mounting bracket 10 and fixedly provided with the dryer 8. The design of the hydraulic cylinder one 11 can accurately adjust the height of the dryer 8, realize the automatic drying process, and the movable control ability of the hydraulic cylinder one 11 can ensure that the dryer 8 is combined with the suction mold when needed, and optimizes the paper pulp dehydration process.
[0027] Preferably, the two groups of guide columns 9 are fixedly connected with the top of the dryer 8, and the two groups of guide columns 9 are slidably connected with the mounting bracket 10. The guide column 9 ensures the stability of the dryer 8 during the up and down movement, avoids the offset or uneven drying effect, and the sliding connection design makes the dryer 8 can smoothly interact with the support, improves the precision and efficiency of the equipment.
[0028] Preferably, the top of the mounting bracket 10 is fixed with a U-shaped bracket 12, and the hydraulic cylinder two 15 is fixed on the top of the U-shaped bracket 12. The output end of the hydraulic cylinder two 15 is movably penetrated through the U-shaped bracket 12 and is fixed with a connecting cross plate 14. The U-shaped bracket 12 provides stable support, ensuring that the hydraulic cylinder two 15 can work smoothly in the vertical direction. By controlling the movement of the connecting cross plate 14, the movement of the suction assembly and the dryer is more accurate, ensuring the smooth operation of the paper pulp mold closing and separating action.
[0029] Preferably, the top of the two groups of fixed connecting rods 13 is fixedly connected with the bottom of the connecting cross plate 14, and the bottom of the two groups of fixed connecting rods 13 is fixedly connected with the bracket plate 4. The fixed connecting rod 13 ensures the synchronous movement between the bracket plate 4 and the suction assembly 2 and the dryer 8 through precise force transmission, improving the overall coordination of the equipment. This design further enhances the stability and structural strength of the device, preventing parts from loosening or deforming and ensuring stability during long-term operation.
[0030] Preferably, the driving motor 5 is installed on the bracket plate 4, and the bracket plate 4 is slidably connected with the support column two 7. The two groups of guide sleeve rings 16 are movably sleeved on the outer walls of the two groups of support columns two 7, and the guide sleeve rings 16 are fixedly connected with the bottom of the bracket plate 4. The driving motor 5 controls the up-down movement of the bracket plate 4, ensuring that the suction assembly 2 can flexibly and accurately suck and turn the pulp. The guide sleeve ring 16 can reduce friction and wear, improving the smooth operation and service life of the device. Through the sliding function of the guide sleeve ring, the bracket plate 4 can accurately slide up and down along the support column two 7, ensuring the stability and precision of the equipment.
[0031] Preferably, the suction assembly 2 includes a ring-shaped bracket 17, the center of which is fixedly connected with the output shaft of the driving motor 5, and a plurality of groups of communicating steel pipes 18 are fixedly arranged on the outer wall of the ring-shaped bracket 17. The ring-shaped bracket 17 provides structural stability, enabling the suction assembly 2 to uniformly distribute the pulp. The design of multiple groups of communicating steel pipes 18 can efficiently transport the pulp to the suction mold, ensuring efficient and waste-free pulp suction.
[0032] Preferably, two groups of suction molds 19 are symmetrically arranged on both sides of the ring-shaped bracket 17 and connected with the ring-shaped bracket 17 through the communicating steel pipes 18. The symmetric design of the suction molds 19 helps to improve the uniformity of pulp suction, ensuring consistent quality of each suction. Through the connection of the communicating steel pipes 18, the pulp can be stably transported to the suction mold, improving the suction efficiency and the coordination of the system.
[0033] Preferably, the pulp tank 1 is divided into a return tank 21 and a pulp pool 22 by a partition plate 20. Several sets of air blowers 23 are installed on the bottom of the inner wall of the pulp tank 1 by U-shaped screws, and several sets of air holes are opened on the air blowers 23. The partition plate 20 design enables the pulp tank 1 to efficiently distribute pulp, the return tank 21 can recover and recycle pulp, and the pulp pool 22 continuously supplies raw material pulp, ensuring the continuity of the production process. The air blowers 23 enhance the fluidity of the pulp, which helps to improve the pulp absorption efficiency, and the air holes promote the uniform flow of the pulp.
[0034] Preferably, the return tank 21 is used for pulp recovery and recycling, and the pulp tank 22 is used to supply raw material pulp. The return tank 21 provides pulp recovery and reuse, which helps to save raw materials and reduce costs. The pulp tank 22 provides a stable supply of pulp, providing sufficient raw materials for the subsequent pulping process and ensuring uninterrupted production.
[0035] Preferably, the models of hydraulic cylinder 11 and hydraulic cylinder 215 can be: Parker Cylinder: P1D, P2D, P3D series, SMC CXS, CY1 series and Airtac 1A series.
[0036] Preferably, the drive motor 5 can be a Siemens 1FK7 series or a Mitsubishi Electric HG series servo motor.
[0037] The working principle and beneficial effects of the above scheme are as follows: During use, hydraulic cylinder 15 pushes the connecting horizontal plate 14 downward, thereby enabling the fixed connecting rod 13 to push the support plate 4 downward along the support column 7 until the pulp suction assembly 2 enters the pulp tank 1. At this time, the lower pulp suction mold 19 sucks up the pulp in the pulp tank 22, and the drive motor 5 drives the pulp suction assembly 2 to flip, so that the positions of the two sets of pulp suction molds 19 are reversed. Hydraulic cylinder 11 pushes the dryer 8 down to close with the pulp suction mold 19, thereby dewatering the pulp suction mold 19 containing pulp after flipping. At the same time, the other set of pulp suction molds 19 simultaneously sucks up the pulp in the pulp tank 22. After the pulp in the upper pulp suction mold 19 is formed, hydraulic cylinder 11 drives the dryer 8 to separate from the pulp suction mold 19 and remove the formed pulp. The drive motor 5 drives the positions of the two sets of pulp suction molds 19 to be reversed again, thereby forming a production closed loop for the next pulp suction and drying process.
[0038] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.
Claims
1. A simple automatic paper pulp molding mechanism, characterized in that it comprises: a pulp tank (1) provided with a plurality of sets of support columns (3) and support columns (7) at the top, a mounting bracket (10) mounted on the top of the support columns (3) and the support columns (7), a bracket plate (4) slidably connected to the support columns (7) up and down, and a pulp suction assembly (2) mounted on the bracket plate (4), which can be turned over by a driving motor (5).
2. The simple automatic paper pulp molding mechanism according to claim 1, characterized in that: a hydraulic cylinder (11) is fixedly arranged on the top of the mounting bracket (10), and the output end of the hydraulic cylinder (11) is movably penetrated through the mounting bracket (10) and fixedly provided with a dryer (8).
3. The simple automatic paper pulp molding mechanism according to claim 2, characterized in that: two sets of guide columns (9) are fixedly connected to the top of the dryer (8), and the two sets of guide columns (9) are slidably connected to the mounting bracket (10).
4. The simple automatic paper pulp molding mechanism according to claim 1, characterized in that: a U-shaped bracket (12) is fixedly arranged on the top of the mounting bracket (10), a hydraulic cylinder (15) is fixedly arranged on the top of the U-shaped bracket (12), and the output end of the hydraulic cylinder (15) is movably penetrated through the U-shaped bracket (12) and fixedly provided with a connecting plate (14).
5. The simple automatic paper pulp molding mechanism according to claim 4, characterized in that: two sets of fixed connecting rods (13) are fixedly connected to the top of the connecting plate (14), and the bottom of the two sets of fixed connecting rods (13) is fixedly connected to the bracket plate (4).
6. The simple automatic paper pulp molding mechanism according to claim 5, characterized in that: a driving motor (5) is mounted on the bracket plate (4), the bracket plate (4) is slidably connected to the support columns (7) up and down, two sets of guide sleeves (16) are movably sleeved on the outer walls of the two sets of support columns (7), and the guide sleeves (16) are fixedly connected to the bottom of the bracket plate (4).
7. The simple automatic paper pulp molding mechanism according to claim 6, characterized in that: the pulp suction assembly (2) comprises: a ring-shaped bracket (17) fixedly connected to the output shaft of the driving motor (5) at the center, and a plurality of sets of communication steel pipes (18) fixedly arranged on the outer wall of the ring-shaped bracket (17).
8. The simple automatic paper pulp molding mechanism according to claim 7, characterized in that: two sets of pulp suction molds (19) are symmetrically arranged on both sides of the ring-shaped bracket (17) and connected to the ring-shaped bracket (17) through the communication steel pipes (18).
9. The simple automatic paper pulp molding mechanism according to claim 8, characterized in that: the pulp tank (1) is divided into a reflux tank (21) and a pulp pool (22) by a partition plate (20), a plurality of sets of air pipes (23) are mounted on the inner wall of the pulp tank (1) by U-shaped screws, and a plurality of sets of air holes are formed in the air pipes (23). 10. A simple automated pulp molding mechanism as claimed in claim 9, wherein: A backflow tank (21) is used for pulp recovery and recycling, and a pulp pool (22) is used to provide raw material pulp.