Efficient asphalt material mixing stirrer
This high-efficiency asphalt mixing machine, which uses a screening and vibration mechanism to screen, a driving mechanism to mix, and a spraying component to spray asphalt, solves the problems of uneven screening and mixing in existing devices, and achieves a high-efficiency and uniform mixing effect.
Patent Information
- Application Number
- CN202423250983.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing mixing equipment cannot effectively screen large particles, the asphalt is unevenly covered on the aggregate surface, the mixing effect is poor, and it requires a long time to achieve uniformity. There is a lack of efficient mixing equipment.
This high-efficiency asphalt mixing machine uses a screening and vibration mechanism to screen qualified aggregates, a drive mechanism to drive the mixing rod to mix, a spraying component to evenly spray asphalt, and a double-gate for rapid unloading.
It achieves efficient screening and uniform mixing of aggregates, improves the mixing efficiency of asphalt and aggregates, and saves labor and time costs.
Smart Images
Figure CN223660551U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bituminous mixture equipment technical field, concretely relates to a kind of high-efficiency asphalt material mixing agitator. BACKGROUND
[0002] Bituminous mixture is an important technology for road paving and maintenance, with a very wide range of applications, including highway, urban road, airport runway, bridge, tunnel and other types of road construction. At the same time, bituminous mixture technology can also be used for road maintenance and maintenance, such as filling cracks, repairing potholes, laying non-slip layer, etc. It is mainly by mixing asphalt with various aggregates (such as sand, gravel, etc.) in a certain proportion to form different types of bituminous mixture. These mixtures have good adhesion, durability and stability, and can effectively withstand the pressure and wear caused by vehicle driving. During construction, it is often necessary to mix asphalt and aggregate on site by agitator, and to use it immediately. This kind of mixing device has a single function, and cannot screen out large particles in coarse aggregate. Simple mixing is also difficult to make asphalt evenly cover the surface of aggregate, and the mixing effect is not good. Long time mixing is needed to make it evenly mixed. A high-efficiency mixing device is needed to solve the above problems. SUMMARY
[0003] To solve the above problems, the utility model provides a kind of high-efficiency asphalt material mixing agitator, including mixing box, spring is built-in in the sink of the top of mixing box, spring connects the bottom surface of sieve vibration mechanism, asphalt tank is equipped on the outer end surface of the box body of mixing box, spray assembly is connected to the bottom of asphalt tank, spray assembly is inserted into the upper part of mixing box interior, drive mechanism is equipped below the outer end surface of the box body of mixing box, three output shafts of drive mechanism are inserted into the lower part of mixing box interior, stirring rod is alternately equipped on the shaft body of output shaft, the bottom surface of mixing box is double gate.
[0004] Further, the sieve vibration mechanism includes a sieve vibration frame, which is placed in the enclosure of the top opening of the mixing box. The sieve vibration frame has a sieve screen at the frame opening. The sieve vibration frame has a vibration exciter at the side along the top surface. The protruding column at the side along the bottom surface of the sieve vibration frame is inserted into the upper end of the spring.
[0005] Further, the spray assembly includes a delivery pipe, the first end of which is connected to the bottom of the asphalt tank. The tail end of the delivery pipe is connected to the inner end surface of the mixing box. A plurality of spray pipes are provided at the bottom of the pipe body of the delivery pipe. A spiral conveying shaft is built-in in the delivery pipe. The spiral conveying shaft is connected to the output end of the spray motor. The spray motor is installed on the outer end surface of the mixing box.
[0006] Further, the drive mechanism includes a drive box, which is installed below the outer end surface of the box body of the mixing box. A drive motor is installed on the outer side of the drive box. The output end of the drive motor is connected to one of the output shafts. The shaft body transmission gears of each output shaft are engaged. The transmission gears are located in the drive box.
[0007] Further, the double opening gate comprises an arc-shaped gate plate, an inner arc surface of the arc-shaped gate plate is in gap cooperation with a rotation radius of the stirring rod, a rotation shaft is arranged on a top surface of the arc-shaped gate plate, the rotation shaft is rotationally connected with a hinged seat on an outer side wall of the mixing box, the rotation shaft is connected with a hand wheel through penetrating the hinged seat, a through hole on the hand wheel is in position cooperation with a screw hole on an outer end surface of the mixing box, and the double opening gate is closed through a positioning bolt.
[0008] Further, the asphalt tank is provided with an inlet on the top, and an electric heating wire is embedded in a tank wall of the asphalt tank.
[0009] The utility model has the advantages that: the utility model discloses a screening mechanism is screened to the qualified aggregate and is put into the mixing box, and then three output shafts are driven by the driving mechanism to stir and preliminarily mix, in the mixing process, the spraying assembly sprays the asphalt in the asphalt tank on the aggregate above uniformly through the spraying pipe, improves the mixing efficiency of the asphalt and the aggregate, and after mixing, the double opening gate is quickly opened by rotating the hand wheel to unload the bottom. BRIEF DESCRIPTION OF DRAWINGS
[0010] Fig. 1 It is a front view structural schematic diagram of the utility model;
[0011] Fig. 2 It is a top view structural schematic diagram of the utility model;
[0012] Fig. 3 It is a side view structural schematic diagram of the utility model.
[0013] The reference signs are explained as follows: 1, mixing box; 101, fence; 102, hinged seat; 2, spring; 3, asphalt tank; 301, inlet; 4, output shaft; 401, transmission gear; 5, stirring rod; 6, screening frame; 601, screen; 602, convex column; 7, exciter; 8, conveying pipe; 9, spraying pipe; 10, spiral conveying shaft; 11, spraying motor; 12, driving box; 13, driving motor; 14, arc-shaped gate plate; 1401, rotation shaft; 15, hand wheel; 16, positioning bolt; 17, electric heating wire. DETAILED DESCRIPTION
[0014] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0016] The present invention will be further described below with reference to the accompanying drawings:
[0017] like Figs. 1 to 3 As shown, a high-efficiency asphalt mixing machine includes a mixing chamber 1. A spring 2 is built into the open-top trough of the mixing chamber 1. The spring 2 is connected to the bottom surface of a vibrating screen mechanism. The vibrating screen mechanism includes a vibrating screen frame 6, which is placed inside a barrier 101 at the top of the mixing chamber 1. A screen mesh 601 is provided at the opening of the vibrating screen frame 6. A vibrator 7 is provided on the top side of the vibrating screen frame 6, and a protrusion 602 on the bottom side of the vibrating screen frame 6 is inserted into the upper end of the spring 2. An asphalt tank 3 is located above the outer end face of the mixing chamber 1. An inlet 301 is provided at the top of the asphalt tank 3, and an electric heating wire 17 is embedded in the tank wall. The bottom of the asphalt tank 3 is connected to the head end of a conveying pipe 8 in a spraying assembly. The conveying pipe 8 is inserted into the upper part of the mixing chamber 1, and the tail end of the conveying pipe 8 is connected to the inner end face of the mixing chamber 1. Several spray pipes 9 are provided at the bottom of the conveying pipe 8. A spiral conveying shaft 10 is built into the conveying pipe 8 and connected to the output end of a spraying motor 11. The spraying motor 11 is installed on the outer end face of the mixing chamber 1.
[0018] In this embodiment, a drive box 12 of the drive mechanism is installed below the outer end face of the mixing tank 1. A drive motor 13 is installed on the outside of the drive box 12. The output end of the drive motor 13 is connected to one of the three output shafts 4. The three output shafts 4 are inserted into the lower part of the mixing tank 1. The shafts of the output shafts 4 are alternately provided with stirring rods 5. Each output shaft 4 is meshed with a shaft transmission gear 401, which is located inside the drive box 12. The bottom surface of the mixing tank 1 is a double gate. The double gate includes an arc-shaped gate plate 14. The inner arc surface of the arc-shaped gate plate 14 is clearance-fitted with the rotation radius of the stirring rod 5. The top surface of the arc-shaped gate plate 14 is provided with a rotating shaft 1401. The rotating shaft 1401 is rotatably connected to a hinge seat 102 on the outer wall of the mixing tank 1. Both ends of the rotating shaft 1401 pass through the hinge seat 102 and are connected to a handwheel 15. The through hole on the handwheel 15 is matched with the screw hole on the outer end face of the mixing tank 1. The double gate is closed by a positioning bolt 16.
[0019] The working principle of this utility model is as follows:
[0020] Coarse and fine aggregates are fed into the opening of the vibrating screen frame 6. The vibrator 7 is started to drive the screen 601 to vibrate. Aggregates with diameters that meet the mixing requirements fall from the screen holes into the mixing box 1 below. The drive motor 13 is started to drive the three output shafts 4 to rotate. The staggered stirring rods 5 perform preliminary mixing of various aggregates in the box. The spray motor 11 is started to drive the screw conveyor shaft 10 to rotate. The asphalt heated and insulated by the asphalt tank 3 enters the conveying pipe 8 and then enters the spray pipe 9 in sequence from the conveying pipe 8. Finally, it is evenly sprayed onto the surface of the aggregates. After the drive motor 13 drives the aggregates and asphalt to continue mixing for a period of time, all motors are turned off, the positioning bolts 16 are unscrewed, and the arc-shaped gate 14 is opened by the handwheel 15 to unload the material.
[0021] This invention uses a screening and vibration mechanism to screen out qualified aggregates and put them into a mixing box 1. Then, the aggregates are initially mixed by a driving mechanism. During the mixing process, the spraying component can evenly spray the asphalt in the asphalt tank 3 onto the aggregates, improving the mixing efficiency of asphalt and aggregates. This saves a lot of manpower and time costs while making the asphalt mixture more uniform.
[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A high-efficiency asphalt mixing machine, comprising a mixing chamber (1), characterized in that: The mixing box (1) has an open top trough with a built-in spring (2), which is connected to the bottom of the screen vibration mechanism. An asphalt tank (3) is located above the outer end face of the mixing box (1). A spray assembly is connected to the bottom of the asphalt tank (3). The spray assembly is inserted into the upper part of the mixing box (1). A drive mechanism is located below the outer end face of the mixing box (1). The three output shafts (4) of the drive mechanism are inserted into the lower part of the mixing box (1). A stirring rod (5) is alternately provided on the shaft of the output shaft (4). The bottom of the mixing box (1) is a double gate.
2. The high-efficiency asphalt mixing machine according to claim 1, characterized in that: The screening and vibration mechanism includes a screening and vibration frame (6), which is placed inside the enclosure (101) at the top of the mixing box (1). The screening and vibration frame (6) is provided with a screen (601) at the frame opening. The vibrator (7) is provided on the top surface of the side of the screening and vibration frame (6). The protrusion (602) on the bottom surface of the side of the screening and vibration frame (6) is inserted into the upper end of the spring (2).
3. The high-efficiency asphalt mixing machine according to claim 1, characterized in that: The spraying assembly includes a conveying pipe (8), the first end of which is connected to the bottom of the asphalt tank (3), and the tail end of which is connected to the inner end face of the mixing box (1). Several spraying pipes (9) are provided at the bottom of the conveying pipe (8). The conveying pipe (8) has a built-in spiral conveying shaft (10), which is connected to the output end of the spraying motor (11). The spraying motor (11) is installed on the outer end face of the mixing box (1).
4. The high-efficiency asphalt mixing machine according to claim 1, characterized in that: The drive mechanism includes a drive box (12), which is installed below the outer end face of the mixing box (1). A drive motor (13) is installed on the outside of the drive box (12). The output end of the drive motor (13) is connected to one of the output shafts (4). Each output shaft (4) meshes with a shaft transmission gear (401), which is located inside the drive box (12).
5. The high-efficiency asphalt mixing machine according to claim 1, characterized in that: The double-opening gate includes an arc-shaped gate plate (14). The inner arc surface of the arc-shaped gate plate (14) is in clearance fit with the rotation radius of the stirring rod (5). The top surface of the arc-shaped gate plate (14) is provided with a rotating shaft (1401). The rotating shaft (1401) is rotatably connected to the hinge seat (102) on the outer wall of the mixing box (1). The two ends of the rotating shaft (1401) pass through the hinge seat (102) and connect to the handwheel (15). The through hole on the handwheel (15) is in position to match the screw hole on the outer end face of the mixing box (1). The double-opening gate is closed by the positioning bolt (16).
6. The high-efficiency asphalt mixing machine according to claim 1, characterized in that: The asphalt tank (3) is provided with a feed inlet (301) at the top, and an electric heating wire (17) is embedded in the tank wall of the asphalt tank (3).