Mounting structure of gas generator set

By introducing components such as an upper frame, a lower frame, and linear guide rails into the installation structure of the gas generator set, the problem of generator set docking was solved, precise docking of the generator and engine was achieved, and the assembly speed was improved.

CN223661967UActive Publication Date: 2025-12-12WEIFANG YAG POWER TECH CO LTD +1
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Patent Information

Application Number
CN202520340967.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-12-12
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

During the installation of existing gas generator sets, it is difficult to align the engine assembly and generator assembly in one go, resulting in slow assembly speed and difficulty in adjustment once fixed.

Method used

The welded base consists of an upper frame and a lower frame, combined with linear slide rails, sliders, transverse slide seats, slewing bearings, slewing seats and telescopic cylinders, etc., to achieve precise docking between the generator assembly and the engine assembly through rotation and movement.

Benefits of technology

This significantly improved the assembly speed of the generator input shaft and the engine output shaft, achieving precise docking.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223661967U_ABST
Patent Text Reader

Abstract

The utility model discloses a mounting structure of a gas generator set, which comprises a welding base, the welding base consists of an upper-layer framework and a lower-layer framework, one end of the upper-layer framework and one end of the lower-layer framework along the length direction are flush, the length of the upper-layer framework is smaller than that of the lower-layer framework, and an engine assembly is fixedly mounted at the top of the upper-layer framework. A linear sliding rail, a sliding block, a transverse moving seat, a slewing bearing, a slewing seat and a generator assembly are sequentially installed at the end, away from the upper-layer framework, of the lower-layer framework from bottom to top. A horizontally-arranged telescopic cylinder is installed between the upper-layer framework and the lower-layer framework, and the head of the telescopic cylinder is connected with the transverse moving base through a fixing lug A. According to the installation structure of the gas generator set, centering adjustment can be conveniently conducted on the generator input shaft and the engine output shaft, and the butt joint assembling speed of the generator input shaft and the engine output shaft is increased.
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Description

Technical Field

[0001] This utility model relates to an installation structure for a gas generator set, belonging to the field of generator set installation technology. Background Technology

[0002] A gas generator set is a small power generation device that converts combustible gases such as natural gas into electrical energy. Combustible gases such as natural gas are transported to the generator through pipelines. The engine and generator are coaxially connected. When the gas burns inside the engine, the generated power drives the generator to rotate, thereby producing electrical energy.

[0003] Currently, the mounting base of most gas generator sets adopts an integral welded structure. The engine assembly and generator assembly are fixed to the base by bolts. During the assembly of the unit, the engine assembly and generator assembly need to be hoisted onto the base one after another for docking and assembly. During the assembly process, it is difficult to align the center line of the engine power output shaft with the center line of the generator in one go, which is prone to deviation. Since the engine assembly and generator are large in size and weight, once their positions are fixed, they are not easy to adjust, which makes docking the engine assembly and generator assembly difficult and slows down the alignment and assembly speed.

[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] This utility model addresses the shortcomings of the prior art by providing an installation structure for a gas generator set, which facilitates the alignment and adjustment of the generator input shaft and the engine output shaft, thereby improving the assembly speed of the generator input shaft and the engine output shaft.

[0006] To solve the above technical problems, the present invention adopts the following technical solution:

[0007] The installation structure of the gas generator set includes a welded base, which consists of an upper frame and a lower frame. The upper frame and the lower frame are flush at one end along their length, and the length of the upper frame is less than the length of the lower frame.

[0008] The engine assembly is fixedly installed on the top of the upper structure, and the linear slide rail, slider, transverse slide seat, slewing bearing, slewing seat and generator assembly are installed sequentially from bottom to top on the lower structure at the end away from the upper structure.

[0009] A horizontally arranged telescopic cylinder is installed between the upper and lower frames. The head of the telescopic cylinder is connected to the transverse sliding seat through a fixed lug A.

[0010] Furthermore, the linear slide rails are arranged side by side along the length of the lower frame.

[0011] Furthermore, the slider is fixed to the bottom of the transverse sliding seat, and the slider is slidably connected to the linear slide rail.

[0012] Furthermore, the tail of the telescopic cylinder is hinged to the fixed lug B via a pin, and the fixed lug B is fixedly installed between the upper frame and the lower frame.

[0013] Furthermore, the generator assembly is fixed to the rotary base.

[0014] Furthermore, the bottom of the slewing seat is fixedly connected to the top of the slewing bearing, and the bottom of the slewing bearing is fixedly connected to the top of the transverse seat.

[0015] Furthermore, the rotary seat has multiple upper positioning holes arranged in a circular pattern on its outer periphery, and the transverse seat has multiple lower positioning holes arranged in a circular pattern on its outer periphery.

[0016] Furthermore, the position of the rotary seat is fixed by a locking pin, which passes vertically through the corresponding upper and lower positioning holes.

[0017] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages:

[0018] In this invention, the generator assembly is fixed to the top of the slewing base. The generator assembly can rotate along the slewing support, so that the center line of the generator assembly input shaft is collinear with the center line of the engine assembly output shaft. Then, the position of the generator assembly is locked by the locking pin, and then the telescopic cylinder retracts, so that the generator assembly moves towards the engine assembly and completes precise docking, which significantly improves the docking and assembly speed of the generator input shaft and the engine output shaft.

[0019] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 yes Figure 1 Enlarged view of the structure at point M.

[0022] In the diagram, 1-engine assembly, 2-generator assembly, 3-welded base, 301-upper frame, 302-lower frame, 4-linear slide rail, 5-slider, 6-transverse seat, 601-fixed lug A, 602-lower positioning hole, 7-slewing bearing, 8-slewing seat, 801-upper positioning hole, 9-telescopic cylinder, 10-fixed lug B, 11-positioning pin. Detailed Implementation

[0023] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.

[0024] like Figure 1 and Figure 2 As shown in the figure, the present invention provides an installation structure for a gas generator set, including a welding base 3. The welding base 3 is composed of an upper frame 301 and a lower frame 302. The upper frame 301 and the lower frame 302 are flush at one end along the length direction, and the length of the upper frame 301 is less than the length of the lower frame 302.

[0025] The engine assembly 1 is fixedly installed on the top of the upper frame 301, and the lower frame 302, from bottom to top, is equipped with a linear slide rail 4, a slider 5, a transverse slide seat 6, a slewing bearing 7, a slewing seat 8, and a generator assembly 2.

[0026] The linear slide rails 4 are arranged side by side along the length of the lower frame 302.

[0027] The slider 5 is fixed to the bottom of the transverse sliding seat 6, and the slider 5 is slidably connected to the linear slide rail 4.

[0028] A fixed lug A601 is installed on the end of the transverse sliding seat 6 near the upper frame 301. A horizontally arranged telescopic cylinder 9 is installed between the upper frame 301 and the lower frame 302. The head of the telescopic cylinder 9 is hinged to the fixed lug A601 by a pin, and the tail of the telescopic cylinder 9 is hinged to the fixed lug B10 by a pin. The fixed lug B10 is fixedly installed between the upper frame 301 and the lower frame 302.

[0029] The telescopic cylinder 9 provides power for the translation of the generator assembly 2, facilitating docking between the generator assembly 2 and the opposing ends of the engine assembly 1. After docking, the telescopic cylinder 9 can be removed from the welded base 3.

[0030] The generator assembly 2 is fixedly connected to the rotary base 8.

[0031] The bottom of the slewing seat 8 is fixedly connected to the top of the slewing bearing 7, and the bottom of the slewing bearing 7 is fixedly connected to the top of the transverse seat 6. The generator assembly 2 can rotate along the slewing bearing 7, which facilitates the centering adjustment of the generator assembly 2 and the engine assembly 1.

[0032] The rotary seat 8 has multiple upper positioning holes 801 arranged in a circle on its outer periphery, and the transverse seat 6 has multiple lower positioning holes 602 arranged in a circle on its outer periphery.

[0033] The position of the rotary seat 8 is fixed by a locking pin 11, which is vertically inserted into the corresponding upper positioning hole 801 and lower positioning hole 602.

[0034] The specific working principle of this utility model is as follows:

[0035] First, the engine assembly 1 is fixedly installed on the top of the upper frame 301, and the generator assembly 2 is fixedly connected to the top of the slewing base 8. The generator assembly 2 can rotate along the slewing bearing 7 so that the center line of the input shaft of the generator assembly 2 is collinear with the center line of the output shaft of the engine assembly 1. Then, the position of the generator assembly 2 is locked by the locking pin 11. Then, the telescopic cylinder 9 retracts, so that the generator assembly 2 moves towards the engine assembly 1 and completes precise docking.

[0036] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.

Claims

1. The installation structure of a gas generator set, characterized in that: The welding base (3) is composed of an upper frame (301) and a lower frame (302). The upper frame (301) and the lower frame (302) are flush at one end along the length direction. The length of the upper frame (301) is less than the length of the lower frame (302). The top of the upper frame (301) is fixedly installed with an engine assembly (1), and the lower frame (302) is installed from bottom to top with a linear slide rail (4), a slider (5), a transverse slide seat (6), a slewing bearing (7), a slewing seat (8), and a generator assembly (2). A horizontally arranged telescopic cylinder (9) is installed between the upper frame (301) and the lower frame (302). The head of the telescopic cylinder (9) is connected to the transverse sliding seat (6) through the fixed ear seat A (601).

2. The installation structure of the gas generator set as described in claim 1, characterized in that: The linear slide rails (4) are arranged side by side along the length of the lower frame (302).

3. The installation structure of the gas generator set as described in claim 2, characterized in that: The slider (5) is fixed to the bottom of the transverse sliding seat (6), and the slider (5) is slidably connected to the linear slide rail (4).

4. The installation structure of the gas generator set as described in claim 1, characterized in that: The tail of the telescopic cylinder (9) is connected to the fixed ear seat B (10) by a pin hinge. The fixed ear seat B (10) is fixedly installed between the upper frame (301) and the lower frame (302).

5. The installation structure of the gas generator set as described in claim 1, characterized in that: The generator assembly (2) is fixed to the rotary seat (8).

6. The installation structure of the gas generator set as described in claim 1, characterized in that: The bottom of the slewing seat (8) is fixedly connected to the top of the slewing bearing (7), and the bottom of the slewing bearing (7) is fixedly connected to the top of the transverse seat (6).

7. The installation structure of the gas generator set as described in claim 1, characterized in that: The rotary seat (8) has multiple upper positioning holes (801) arranged in a circular pattern on its outer periphery, and the transverse seat (6) has multiple lower positioning holes (602) arranged in a circular pattern on its outer periphery.

8. The installation structure of the gas generator set as described in claim 7, characterized in that: The position of the rotary seat (8) is fixed by a locking pin (11), which is vertically inserted into the corresponding upper positioning hole (801) and lower positioning hole (602).