Dehydration device for fermentation vat production

Abstract

The dehydration device comprises a dehydration disc, a lifting ring, a steel belt and a sealing strip, a connecting pile is arranged at the top of the dehydration disc, connecting openings are formed in the two sides of the connecting pile, a containing groove is formed in the edge of the dehydration disc, the lifting ring is arranged in the containing groove, and the sealing strip is arranged in the lifting ring. A steel belt is arranged in the lifting ring, the width of the steel belt is matched with the width of a groove of the lifting ring, a sealing strip is arranged on the inner side of the steel belt, tightening assemblies are installed at the two ends of the steel belt, and a lifting assembly is installed at the top of the lifting ring. The lifting ring drives the steel belt to move downwards along the containing groove, so that the center line of the sealing strip is flush with the contact face of the forming mold and the dewatering disc, then the sealing strip is tightened through the steel belt, the sealing strip is tightly attached to the outer wall of the forming mold and the outer wall of the dewatering disc, and the sealing effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of fermentation tank processing technology, specifically a dehydration device for fermentation tank production. Background Technology

[0002] When preparing a fermentation tank, the tank blank is first processed using a molding die and a roll forming machine. Then, the tank blank needs to be dehydrated so that the internal material of the tank blank permeates outward to the surface of the tank blank, which facilitates subsequent processing.

[0003] The dehydration process consists of two steps. First, the dehydration disc is moved to the top of the molding die by a hydraulic device, so that the two form a sealed container. Second, the pressure inside the sealed container is increased by an external high-pressure device, causing the water inside the cylinder blank to permeate outward. However, due to the machining precision of the molding die and the dehydration disc, the contact surfaces of the two cannot be completely fitted, resulting in air leakage at this location, which affects the dehydration efficiency.

[0004] Therefore, we provide a dehydration device for fermentation tank production to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a dehydration device for fermentation tank production, which solves the problem mentioned in the background art that, due to the processing precision of the molding mold and the dehydration plate, the contact surfaces of the two cannot be completely fitted, resulting in air leakage at that position and affecting the dehydration efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dehydration device for fermentation tank production, comprising a dehydration disc, a lifting ring, a steel belt, and a sealing strip. A connecting post is provided at the top of the dehydration disc, and connecting ports are installed on both sides of the connecting post. A receiving groove is formed on the edge of the dehydration disc, and a lifting ring is provided inside the receiving groove. A steel belt is provided inside the lifting ring, and the width of the steel belt matches the groove width of the lifting ring. A sealing strip is provided on the inner side of the steel belt, and tightening components are installed at both ends of the steel belt. A lifting component is installed at the top of the lifting ring.

[0007] Preferably, the tightening assembly includes a rack, a gear, a first motor, spacers, a positioning post, and a guide post. The rack is mounted on the surface of the steel strip, and a gear meshes with one side of the rack. The gear is mounted on the output shaft of the first motor, and the first motor is symmetrically mounted at the bottom of the lifting ring. Spacers are provided between the steel strips, a positioning post is provided on one side of the output shaft of the first motor, and a guide post is provided on the extension line of the center line of the spacers.

[0008] Preferably, a U-shaped block is installed on the other side of the output shaft of the first motor, and a bolt is inserted into the outer side of the first U-shaped block, and the bolt is threadedly connected to the lifting ring.

[0009] Preferably, the top of the lifting ring is symmetrically provided with lifting rods, the two sides of the lifting rods are embedded with racks, and the lifting rods pass through the dehydration disc. One side of the racks is engaged with a gear, which is installed at the output shaft end of the second motor. The second motor is located at the top of the dehydration disc.

[0010] Preferably, the second motor is provided with a protective cover, and heat dissipation grilles are provided on both sides of the protective cover.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. By using the lifting ring, steel belt and sealing strip, the lifting ring drives the steel belt to move downward along the receiving groove during use, so that the center line of the sealing strip is flush with the contact surface of the forming mold and the dehydration tray. Then, the steel belt tightens the sealing strip, so that the sealing strip is tightly attached to the outer wall of the forming mold and the dehydration tray, thereby improving the sealing effect.

[0013] 2. The turning position of the steel strip is determined by the positioning column, and the linear motion of the steel strip is converted into an expanding motion by the guide column. When the steel strip is relaxed, the circular section of the steel strip expands and the radius increases, so that the sealing strip moves away from the gap between the forming mold and the dehydration tray. Attached Figure Description

[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0015] Figure 1 This is a front view of the overall appearance of this utility model;

[0016] Figure 2 This is a cross-sectional view of the dehydration tray and protective cover of this utility model;

[0017] Figure 3 This is a structural diagram of the lifting ring of this utility model;

[0018] Figure 4 This is a cross-sectional view of section A of the present invention;

[0019] Figure 5 This is a side view of the lifting ring structure of this utility model;

[0020] In the diagram: 1. Dehydration tray; 2. Connecting pile; 3. Connecting port; 4. Storage slot; 5. Lifting ring; 6. Steel belt; 7. Sealing strip; 8. Rack 1; 9. Gear 1; 10. First motor; 11. Spacer; 12. Positioning column; 13. Guide column; 14. U-shaped block; 15. Bolt; 16. Lifting rod; 17. Rack 2; 18. Gear 2; 19. Second motor; 20. Protective cover; 21. Heat dissipation grille. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] Please see Figures 1-5 As shown, this utility model provides a technical solution: a dehydration device for fermentation tank production, including a dehydration disc 1, a lifting ring 5, a steel belt 6, and a sealing strip 7. A connecting pile 2 is provided on the top of the dehydration disc 1. Through the connection of the connecting pile 2 and the connecting port 3, it is connected to a hydraulic cylinder device, thereby allowing the dehydration disc 1 to descend and abut against the top of the forming mold. Connecting ports 3 are installed on both sides of the connecting pile 2, and are connected to high-pressure equipment through the connecting ports 3, thereby increasing the pressure inside the forming mold and achieving the dehydration effect. A collection groove 4 is opened on the edge of the dehydration disc 1, and a lifting ring 5 is provided inside the collection groove 4. Through the connection of the connecting pile 2 and the connecting port 3, it is connected to a high-pressure device, thereby increasing the pressure inside the forming mold and achieving the dehydration effect. A collection groove 4 is opened on the edge of the dehydration disc 1, and a lifting ring 5 is provided inside the collection groove 4. The storage groove 4 determines the moving direction of the lifting ring 5. The inside of the lifting ring 5 is equipped with a steel strip 6, and the width of the steel strip 6 matches the groove width of the lifting ring 5. A sealing strip 7 is provided on the inner side of the steel strip 6. Tightening components are installed at both ends of the steel strip 6. By setting the tightening components, the two ends of the steel strip 6 are pulled, so that the steel strip 6 drives the sealing strip 7 to tighten at the edge of the gap between the forming mold and the dehydration tray 1, thereby enhancing the sealing performance between the forming mold and the dehydration tray 1. A lifting component is installed on the top of the lifting ring 5. The lifting ring 5 is removed from the storage groove 4 by setting the lifting component, so that the gap between the forming mold and the dehydration tray 1 is flush with the center of the sealing strip 7.

[0024] Please see Figure 3 , Figure 4 and Figure 5As shown, the tightening assembly includes a rack 8, a gear 9, a first motor 10, spacers 11, positioning posts 12, and guide posts 13. A rack 8 is mounted on the surface of the steel belt 6, and a gear 9 meshes with one side of the rack 8. The gear 9 is mounted on the output shaft of the first motor 10, which is symmetrically mounted at the bottom of the lifting ring 5. Spacers 11 are positioned between the steel belts 6. A positioning post 12 is positioned on one side of the output shaft of the first motor 10, and a guide post 13 is positioned on the extended line of the centerline of the spacers 11. The first motor 10 drives the gear... The gear 9 rotates synchronously, and then, through the cooperation of the gear 9 and the rack 8, the two ends of the steel belt 6 move along the spacer 11 towards the outside of the lifting ring 5. Thus, the elasticity of the steel belt 6 is used to tighten the sealing strip 7, so that it is tightly attached to the outer wall of the gap between the forming mold and the dehydration disc 1. The turning position of the steel belt 6 is determined by the positioning post 12, and the linear motion of the steel belt 6 is converted into an expanding motion by the guide post 13. When the steel belt 6 relaxes, the annular section of the steel belt 6 expands and the radius increases, so that the sealing strip 7 moves away from the gap between the forming mold and the dehydration disc 1.

[0025] Furthermore, a U-shaped block 14 is installed on the other side of the output shaft of the first motor 10. A bolt 15 is inserted into the outer side of the first U-shaped block 14, and the bolt 15 is threadedly connected to the lifting ring 5. The U-shaped block 14 is pressed against the surface of the steel strip 6 by the bolt 15, so that the steel strip 6 always stays in contact with the spacer 11.

[0026] It should be noted that the movement of both ends of the steel strip 6 is always kept within the range of the U-shaped block 14.

[0027] Please see Figure 1 and Figure 2 As shown, lifting rods 16 are symmetrically arranged on the top of the lifting ring 5. Two racks 17 are embedded on both sides of the lifting rods 16, and the lifting rods 16 pass through the dehydration disc 1. One side of the rack 17 is engaged with a gear 18. The gear 18 is installed at the output shaft end of the second motor 19. The second motor 19 is located at the top of the dehydration disc 1. The second motor 19 drives the gear 18 to rotate. Then, through the cooperation of the gear 18 and the rack 17, the lifting rods 16 are driven to move up and down in the vertical direction, reducing the height of the lifting ring 5.

[0028] It should be noted that the lifting ring 5 is not fully extended out of the storage slot 4.

[0029] Furthermore, a protective cover 20 is installed on the outside of the second motor 19, and heat dissipation grilles 21 are provided on both sides of the protective cover 20. The protective cover 20 prevents particles from being embedded in the gear 18 and rack 17.

[0030] Working principle:

[0031] Preparation work: Connect the dehydration disc 1 to the hydraulic device via the connecting pile 3, and connect it to the high-pressure equipment via the connecting port 2;

[0032] During the dehydration process, firstly, the molding die is moved directly below the dehydration disc 1, and the height of the dehydration disc 1 is lowered by a hydraulic device to bring the two into contact. Next, the second motor 19 drives the second gear 18 to rotate synchronously, which drives the second rack 17 to move downward. The lifting rod 16 moves downward with the second rack 17, pushing the lifting ring 5 downward so that the sealing strip 7 is flush with the contact surface of the molding die and the dehydration disc 1. Then, the first motor 10 drives the first gear 9 to rotate synchronously, which drives the first rack 8 to move outward. This causes the two ends of the steel strip 6 to move outward along the spacer 11, reducing the radius of the circular section of the steel strip 6, so that the sealing strip 7 fits tightly against the outer wall of the molding die and the dehydration disc 1. Finally, the pressure inside the sealing container is adjusted by a high-pressure device, causing the water inside the cylinder blank to permeate outward.

[0033] After the process is completed, the dehydration tray 1 is reset and ready for the next dehydration process.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dewatering device for a fermentation vat production, comprising a dewatering disc (1), a lifting ring (5), a steel band (6) and a sealing strip (7), characterized in that: The top of the dehydration tray (1) is provided with a connecting pile (2), the two sides of the connecting pile (2) are installed with connecting ports (3), the edge of the dehydration tray (1) is provided with a receiving groove (4), the inside of the receiving groove (4) is provided with a lifting ring (5), the inside of the lifting ring (5) is provided with a steel belt (6), the width of the steel belt (6) matches the groove width of the lifting ring (5), the inner side of the steel belt (6) is provided with a sealing strip (7), the two ends of the steel belt (6) are installed with tightening assemblies, and the top of the lifting ring (5) is installed with a lifting assembly.

2. The dewatering device for a fermentation cylinder production according to claim 1, characterized in that: The tightening assembly comprises a rack one (8), a gear one (9), a first motor (10), a spacing pile (11), a positioning column (12) and a guide column (13), the surface of the steel belt (6) is installed with the rack one (8), one side of the rack one (8) is engaged with the gear one (9), the gear one (9) is installed on the output shaft of the first motor (10), the first motor (10) is symmetrically installed at the bottom of the lifting ring (5), the spacing pile (11) is arranged between the steel belts (6), one side of the output shaft of the first motor (10) is provided with the positioning column (12), and the guide column (13) is arranged on the center line extension line of the spacing pile (11).

3. The dewatering device for a fermentation tank according to claim 2, characterized in that: The other side of the output shaft of the first motor (10) is installed with a U-shaped block (14), the outer side of the U-shaped block (14) is inserted with a bolt (15), and the bolt (15) and the lifting ring (5) are screwed.

4. The dewatering device for a fermentation cylinder production according to claim 1, characterized in that: The top of the lifting ring (5) is symmetrically provided with a lifting rod (16), the two sides of the lifting rod (16) are embedded in a rack two (17), and the lifting rod (16) penetrates the dehydration tray (1), one side of the rack two (17) is engaged with a gear two (18), the gear two (18) is installed at the output shaft end of a second motor (19), and the second motor (19) is located at the top of the dehydration tray (1).

5. The dewatering device for a fermentation tank according to claim 4, characterized in that: The outside of the second motor (19) is installed with a protective cover (20), and the two sides of the protective cover (20) are provided with heat dissipation grilles (21).

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