Automatic mass production ground wire device for prying installation and standby

By designing an automated mass production grounding wire device, the problem of low production efficiency of grounding wires for skid-mounted equipment was solved, and the automated assembly and quality control of grounding wires were realized, thereby improving production efficiency and safety.

CN223665831UActive Publication Date: 2025-12-12HIMILE MECHANICAL MFG
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Patent Information

Application Number
CN202423287570.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the existing technology, the production of grounding wires for skid-mounted equipment relies on manual operation, which is inefficient, labor-intensive, costly, and poses safety hazards, making it difficult to meet market demand.

Method used

Design an automated mass production grounding wire device for skid-mounted equipment, including wire laying, cutting, feeding, crimping, heat shrinking and testing mechanisms, to realize the automated assembly and testing of conductor segments, wire lugs and heat shrink tubing, and ensure production quality through robotic arms and industrial cameras.

Benefits of technology

This has enabled the automated mass production of grounding wires, reducing the labor intensity of workers, minimizing safety hazards, improving production efficiency, and ensuring the stability and consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prying and standby ground wire automatic batch production device, which belongs to the technical field of power equipment production and comprises a pay-off mechanism, a cutting mechanism, a feeding mechanism, a crimping mechanism, a thermal shrinkage mechanism, a detection mechanism, a first conveying mechanism and a second conveying mechanism. The cutting mechanism, the feeding mechanism, the crimping mechanism, the thermal shrinkage mechanism and the detection mechanism are arranged on the bottom frame. The first conveying mechanism and the second conveying mechanism are connected to the upper portion of the bottom frame in a hanging mode. And a conveying mechanism for conveying the wire to the cutting mechanism is arranged on the bottom frame between the pay-off mechanism and the cutting mechanism. According to the utility model, the batch production of the grounding wire is realized, the labor intensity of workers is reduced, the potential safety hazard in the production process is reduced, and the production efficiency is improved; through the arrangement of the first industrial camera, the second industrial camera and the detection mechanism, the detection of the crimping quality, the thermal shrinkage quality and the conductive continuity of the ground wire is realized, and the stability and the consistency of the product quality are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of power equipment production, specifically relates to a kind of ground wire device of automatic batch production for skid-mounted equipment. BACKGROUND

[0002] For skid-mounted equipment, for example, skid-mounted oil production equipment in the oil industry, the power system is an important part thereof, and the ground wire in the power system is an important equipment for ensuring the safety of workers, which includes a wire segment and wire noses connected to both ends of the wire segment and a heat-shrink sleeve. However, the production of the ground wire currently mostly relies on manual operation, which is inefficient and difficult to meet the large demand of the market. In addition, manual production also has problems such as high labor intensity, high cost, and easy occurrence of safety accidents.

[0003] Therefore, the present application provides a ground wire device of automatic batch production for skid-mounted equipment, which can realize the batch automatic production of the ground wire, greatly reduce the human resources, save time, improve the production efficiency, ensure the consistency of specifications and quality of the finished products, ensure the aesthetic degree of installation, and meet the market demand. SUMMARY

[0004] The utility model aims at overcoming the defects of the prior art and providing a ground wire device of automatic batch production for skid-mounted equipment.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0006] A ground wire device of automatic batch production for skid-mounted equipment includes

[0007] a pay-off mechanism for placing a wire reel;

[0008] a cutting mechanism for cutting the wire and stripping the protective sleeve at both ends of the wire segment;

[0009] a feeding mechanism for feeding wire noses and heat-shrink tubes;

[0010] a crimping mechanism for crimping the combined structure of the wire segment, the wire nose, and the heat-shrink tube;

[0011] a heat-shrinking mechanism for heat-shrinking and sealing the combined structure of the wire segment, the wire nose, and the heat-shrink tube;

[0012] a detection mechanism for detecting the electrical continuity of the combined structure of the wire segment, the wire nose, and the heat-shrink tube after heat-shrinking;

[0013] a first conveying mechanism for conveying the wire segment or the combined structure of the wire segment, the wire nose, and the heat-shrink tube between the cutting mechanism, the crimping mechanism, and the heat-shrinking mechanism;

[0014] a second conveying mechanism for conveying the wire nose and the heat shrink tube;

[0015] The cutting mechanism, the feeding mechanism, the crimping mechanism, the heat shrinking mechanism and the detecting mechanism are arranged on the bottom frame, and the first conveying mechanism and the second conveying mechanism are hung on the upper part of the bottom frame.

[0016] The bottom frame between the wire feeding mechanism and the cutting mechanism is provided with a conveying mechanism for conveying the wire to the direction of the cutting mechanism.

[0017] Preferably, the wire feeding mechanism comprises a wire feeding frame, the upper part of the wire feeding frame is rotationally fitted with a roller for placing a wire coil, and the wire feeding frame is provided with a wire feeding motor for driving the roller to rotate.

[0018] Preferably, the conveying mechanism comprises a group of conveying rollers for conveying the wire forward by extrusion, and the conveying rollers are adapted to be driven to rotate by a conveying motor.

[0019] Preferably, the cutting mechanism comprises a first cutter part, a first stripping part and a second stripping part arranged in sequence, the first cutter part is close to the conveying mechanism, a guide tube is arranged between the first cutter part and the first stripping part, and a laser tester for detecting the length of the wire entering the guide tube is arranged on the guide tube.

[0020] The first cutter part comprises a first cutter seat arranged on the bottom frame and a first blade located above the first cutter seat, and a first lifting mechanism for driving the first blade to lift is arranged between the first cutter seat and the first blade.

[0021] The first stripping part and the second stripping part are the same in structure, the first stripping part comprises a stripping seat arranged on the bottom frame, two stripping lifting members are slidingly fitted on the stripping seat, groove blades are fixedly arranged on the stripping lifting members, the grooves of the two groove blades are oppositely arranged, and an extension rod is arranged between the lower parts of the two groove blades.

[0022] Preferably, the feeding mechanism comprises a wire nose feeding mechanism and a heat shrink tube feeding mechanism.

[0023] The wire nose feeding mechanism comprises a funnel-shaped feeding port, a wire nose conveying belt is arranged below the bottom outlet of the feeding port, and a vibrating motor is arranged on the feeding port.

[0024] The heat shrink tubing feeding mechanism includes a bracket for supporting the heat shrink tubing coil, a winding machine for winding the heat shrink tubing forward, a second cutting section for cutting the heat shrink tubing, and a heat shrink tubing conveyor belt for conveying the cut heat shrink tubing; the second cutting section includes a second cutting base mounted on the bottom frame and a second blade located above the second cutting base, and a second lifting mechanism for driving the second blade to rise and fall is provided between the second cutting base and the second blade.

[0025] Preferably, the crimping mechanism includes two crimping assemblies for crimping both ends of the grounding wire. Each crimping assembly includes a crimping seat mounted on a bottom frame. Two opposing crimping molds for crimping the connection between the conductor segment and the lug are slidably connected to the crimping seat. The bottom frame is provided with a crimping drive mechanism that controls the two crimping molds in the crimping assembly to move towards each other to close or move away from each other to open.

[0026] Preferably, the heat shrinking mechanism includes a U-shaped heating frame disposed on the bottom frame, and an infrared heater is disposed inside the heating frame.

[0027] Preferably, the first conveying mechanism includes a first guide rail with an elliptical ring structure located above the cutting mechanism, the crimping mechanism, and the heat shrinking mechanism. Several first robotic arms that can move along the first guide rail to pick up and convey wire segments or wire segments, wire lugs, and heat shrink tubing combinations are provided on the first guide rail.

[0028] The second conveying mechanism includes a second guide rail with an elliptical ring structure located above the wire nose conveyor belt and the heat shrink tubing conveyor belt. Several second robotic arms that can move along the second guide rail to pick up and convey wire noses or heat shrink tubing are provided on the second guide rail.

[0029] Preferably, the detection mechanism includes a resistance tester and a buzzer, wherein the resistance tester and the buzzer are electrically connected.

[0030] Preferably, a first industrial camera for detecting whether the crimping is qualified is provided on the bottom frame between the crimping mechanism and the heat shrinking mechanism;

[0031] A second industrial camera is installed on the bottom frame between the heat shrinking mechanism and the detection mechanism to detect whether the heat shrinking is qualified.

[0032] The beneficial effects of this utility model are:

[0033] (1) This utility model can realize non-manual continuous assembly operations between conductor segments, wire lugs and heat shrink tubing, realize the mass production of grounding wires, reduce the labor intensity of workers, reduce safety hazards in the production process, and improve production efficiency.

[0034] (2) This utility model realizes the detection of grounding wire crimping quality, heat shrinkage quality and conductivity continuity by setting up a first industrial camera, a second industrial camera and a detection mechanism, thus ensuring the stability and consistency of product quality. Attached Figure Description

[0035] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0036] Figure 1 This is a schematic diagram of the structure of the automated mass production grounding wire device for skid-mounted equipment according to this utility model;

[0037] Figure 2 This is a schematic diagram of the wire feeding mechanism in this utility model;

[0038] Figure 3 This is a schematic diagram of the cutting mechanism in this utility model;

[0039] Figure 4 This is a schematic diagram of the feeding mechanism in this utility model;

[0040] Figure 5 This is a schematic diagram of the crimping mechanism in this utility model;

[0041] Figure 6 This is a schematic diagram of the heat shrink mechanism in this utility model;

[0042] Figure 7 This is a schematic diagram of the cooperative structure of the detection mechanism in this utility model;

[0043] Figure 8 This is a schematic diagram of the structure of the first conveying mechanism in this utility model;

[0044] Figure 9 This is a schematic diagram of the bottom frame structure in this utility model;

[0045] in:

[0046] 1-Wire feeding mechanism, 11-Wire feeding frame, 111-Fixed part, 112-Moving part, 113-Linear guide rail, 114-Fixed support, 115-Pulley, 12-Roller, 13-Wire feeding motor;

[0047] 2-Cutting mechanism, 21-First cutting blade, 211-First cutting blade seat, 212-First blade, 22-First peeling part, 221-Peeling seat, 222-Peeling lifting part, 223-Groove blade, 224-Telescopic rod, 23-Second peeling part, 24-Guide tube;

[0048] 3-Feeding mechanism, 31-Feeding port, 32-Wire lug conveyor belt, 33-Vibration motor, 34-Support, 35-Wire winding machine, 36-Second cutting section, 361-Second cutting holder, 362-Second blade, 37-Heat shrink tubing conveyor belt;

[0049] 4-Crimping mechanism, 41-Crimping base, 42-Crimping mold, 43-First industrial camera;

[0050] 5-Heat shrink mechanism, 51-Heating frame, 52-Second industrial camera;

[0051] 6-First conveyor mechanism, 61-First guide rail, 62-First robotic arm;

[0052] 7-Second conveying mechanism, 71-Second guide rail, 72-Second robotic arm;

[0053] 8-Bottom frame, 81-Steel structure base frame, 82-Scrap bin, 83-Roller;

[0054] 9-Conveying mechanism, 91-Conveying roller, 92-Conveying motor;

[0055] 10-Testing agency, 101-Resistance tester, 102-Buzzer. Detailed Implementation

[0056] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0057] See Figures 1-9 An automated mass production grounding wire device for skid-mounted equipment, comprising:

[0058] 1. Wire feeding mechanism for placing wire reels;

[0059] Cutting mechanism 2 for cutting wires and removing the protective sleeves from both ends of the wire segment;

[0060] Feeding mechanism 3 for dispensing line noses and heat shrink tubing;

[0061] 4. A crimping mechanism used to crimp the combined structure of wire segments, wire lugs and heat shrink tubing;

[0062] A heat shrinking mechanism 5 used to heat shrink and seal the combined structure of wire segments, wire lugs, and heat shrink tubing;

[0063] A testing mechanism 10 is used to test the conductivity continuity of the combined structure of wire segments, wire lugs, and heat shrink tubing after heat shrinking;

[0064] A first conveying mechanism 6 is used to convey wire segments or combinations of wire segments, wire lugs, and heat shrink tubing between the cutting mechanism 2, the crimping mechanism 4, and the heat shrinking mechanism 5.

[0065] A second conveying mechanism 7 is used to convey wire lugs and heat shrink tubing;

[0066] The cutting mechanism 2, feeding mechanism 3, pressing mechanism 4, heat shrinking mechanism 5, and detection mechanism 10 are set on the bottom frame 8, and the first conveying mechanism 6 and the second conveying mechanism 7 are suspended on the upper part of the bottom frame 8.

[0067] A conveying mechanism 9 is provided on the bottom frame 8 between the wire feeding mechanism 1 and the cutting mechanism 2 to convey the wire towards the cutting mechanism 2.

[0068] Preferably, the wire feeding mechanism 1 includes a wire feeding frame 11, the upper part of which is rotatably fitted with a roller 12 for placing the wire reel, and a wire feeding motor 13 for driving the roller 12 to rotate is provided on the wire feeding frame 11.

[0069] Specifically, the wire feeding frame 11 includes a fixed part 111, a movable part 112, and a linear guide rail 113 that can enclose a rectangular frame structure. The movable part 112 has a U-shaped structure. The two ends of the movable part 113 are connected to the corresponding ends of the fixed part 111 through their respective linear guide rails 113. The movable part 112 moves along the linear guide rails 113 to adjust the size of the rectangular frame structure to accommodate wire reels of different sizes. A fixed support 114 is provided on the fixed part 111. A drive roller 12 is installed on the upper end of the fixed support 114. The wire feeding motor 13 is installed on one side of the fixed support 114. A pulley 115 is installed at the bottom of the wire feeding frame 11 to facilitate the movement of the wire feeding frame 1.

[0070] Preferably, the conveying mechanism 9 includes a set of conveying rollers 91 that convey the wire forward by extrusion, the conveying rollers 91 being adapted to a conveying motor 92 for driving their rotation.

[0071] Preferably, the cutting mechanism 2 includes a first cutting section 21, a first peeling section 22, and a second peeling section 23 arranged in sequence. The first cutting section 21 is close to the conveying mechanism 9. A guide tube 24 is provided between the first cutting section 21 and the first peeling section 22. A laser tester for detecting the length of the wire entering the guide tube 24 is provided on the guide tube 24.

[0072] The first cutter part 21 includes a first cutter seat 211 disposed on the bottom frame 8 and a first blade 212 located above the first cutter seat 211. A first lifting mechanism for driving the first blade 212 to rise and fall is disposed between the first cutter seat 211 and the first blade 212.

[0073] The first peeling section 22 and the second peeling section 23 have the same structure. The first peeling section 22 includes a peeling seat 221 mounted on the bottom frame 8. Two peeling lifting components 222 are slidably fitted on the peeling seat 221. Grooved blades 223 are fixedly mounted on the peeling lifting components 222. The groove openings on the two grooved blades 223 face each other. A telescopic rod 224 is provided between the lower parts of the two grooved blades 223. The peeling lifting components 222 and the telescopic rod 224 are used to adjust the lifting and opening / closing of the two grooved blades 223 on the first peeling section 22 and the second peeling section 23. Several peeling blades are evenly distributed along the circumference in the groove of the grooved blade 223. The two grooved blades 223 are combined to form a circle in the middle, achieving circumferential cutting.

[0074] Preferably, the feeding mechanism 3 includes a wire nose feeding mechanism and a heat shrink tubing feeding mechanism;

[0075] The wire nose feeding mechanism includes a funnel-shaped feeding port 31, a wire nose conveyor belt 32 is provided below the bottom outlet of the feeding port 31, and a vibration motor 33 is provided on the feeding port 31. The wire nose conveyor belt 32 and the vibration motor 33 are provided on the bottom frame 8. Since the weights of the two ends of the wire nose are not the same, the wire nose is aligned by using the principle of funnel vibration and gravity, and then conveyed through the wire nose conveyor belt 32 below.

[0076] The heat shrink tubing feeding mechanism includes a bracket 34 for supporting the heat shrink tubing coil, a winding machine 35 for winding the heat shrink tubing forward, a second cutting blade 36 for cutting the heat shrink tubing, and a heat shrink tubing conveyor belt 37 for conveying the cut heat shrink tubing. The winding machine 35, the second cutting blade 36, and the heat shrink tubing conveyor belt 37 are arranged on the bottom frame 8, with the second cutting blade 36 located between the winding machine 35 and the heat shrink tubing conveyor belt 37. The second cutting blade 36 includes a second cutting blade seat 361 arranged on the bottom frame 8 and a second blade 362 located above the second cutting blade seat 361. A second lifting mechanism for driving the second blade 362 to rise and fall is arranged between the second cutting blade seat 361 and the second blade 362.

[0077] Preferably, the crimping mechanism 4 includes two crimping components for crimping both ends of the grounding wire. The crimping components are mounted on crimping seats 41 on the bottom frame 8. Two opposing crimping molds 42 are slidably connected to the crimping seats 41 for crimping the connection between the conductor segment and the lug. The bottom frame 8 is provided with a crimping drive mechanism that controls the two crimping molds 42 in the crimping components to move towards each other to close or move away from each other to open.

[0078] Preferably, the heat shrinking mechanism 5 includes a U-shaped heating frame 51 disposed on the bottom frame 8, and an infrared heater is disposed inside the heating frame 51.

[0079] Preferably, the first conveying mechanism 6 includes a first guide rail 61 with an elliptical ring structure located above the cutting mechanism 2, the crimping mechanism 4, and the heat shrinking mechanism 5. Several first robotic arms 62 are provided on the first guide rail 61, which can move along the first guide rail 61 to pick up and convey wire segments or a combination structure of wire segments, wire lugs, and heat shrink tubing. The first robotic arms 62 can extend, retract, and rotate. In this application, the first robotic arms 62 and their movement along the first guide rail 61 can be achieved using existing technology. The specific structure of the first robotic arms 62 and its installation and cooperation structure with the first guide rail 61 will not be described in detail here.

[0080] The second conveying mechanism 7 includes a second guide rail 71 with an elliptical ring structure located above the wire nose conveyor belt 32 and the heat shrink tubing conveyor belt 37. Several second robotic arms 72 are provided on the second guide rail 71, which can move along the second guide rail 71 to pick up and convey wire noses or heat shrink tubing. The second robotic arms 72 can extend, retract, and rotate. In this application, the second robotic arms 72 and their movement along the second guide rail 71 can be achieved using existing technology. The specific structure of the second robotic arms 72 and their installation and cooperation structure with the second guide rail 71 will not be described in detail here.

[0081] Preferably, the testing mechanism 10 includes a resistance tester 101 and a buzzer 102, with the resistance tester 101 and the buzzer 102 electrically connected. The resistance tester 101 has two electrodes used to test the conductivity continuity of the combined structure of the heat-shrinkable wire segment, wire lug, and heat-shrink tubing. If no abnormality is detected, the combined structure meets the requirements; if an abnormality is detected, the buzzer 102 will sound an alarm, and the first robotic arm 62 will release the defective product, which will fall into the waste bin 82 below.

[0082] Preferably, a first industrial camera 43 for detecting whether the crimping is qualified is provided on the bottom frame 8 between the crimping mechanism 4 and the heat shrinking mechanism 5.

[0083] A second industrial camera 52 is installed on the bottom frame 8 between the heat shrinking mechanism 5 and the detection mechanism 10 to detect whether the heat shrinking is qualified.

[0084] Specifically, in this application, the bottom frame 8 includes a steel structure base frame 81 and a waste bin 82 located below the steel structure base frame 81. The bottom of the bottom frame 8 is equipped with four rollers 83. The waste bin 82 is used to collect waste and defective products generated during the production process, and the four rollers 83 at the bottom facilitate the movement of equipment.

[0085] An automated mass production grounding wire device for skid-mounted equipment is implemented as follows:

[0086] The wire reel is placed on the roller 12. The wire end of the wire reel is pulled between the two conveying rollers 91 and then into the cable inlet of the first cutter section 21. The wire lug is placed in the feeding port 31. The heat shrink tubing coil is placed on the bracket 34. The heat shrink tubing end of the heat shrink tubing reel is pulled into the cable inlet of the second cutter section 36 after passing through the winding machine 35. Then, the continuous assembly operation between the wire segment, wire lug, and heat shrink tubing is carried out, as follows.

[0087] The wire feeding mechanism 1 feeds the wire forward at a constant speed, allowing it to pass through the guide tube 24. A laser tester measures the length of the wire entering the guide tube 24. When the length reaches a set value, the first blade 212 moves downward to cut the wire. Then, a first robotic arm 62 on the first guide rail 61 picks up the wire segment and moves forward along the first guide rail 61. The first robotic arm 62, carrying the wire segment, stops in front of the first stripping section 22, so that the rear end of the wire segment is positioned between the grooves of the two grooved blades 223 of the first stripping section 22. The two grooved blades 223 of the first stripping section 22 move towards each other until they clamp the protective sleeve at the rear end of the wire segment. At this time, the grooved blades... The stripping blade inside 223 cuts into the protective sleeve. The first robotic arm 62 moves the wire segment forward. The protective sleeve at the rear end of the wire segment is cut off by the grooved blade 223 and falls into the waste bin 82 below. Then, the first robotic arm 62 moves the wire segment with the protective sleeve cut off at the rear end forward and rotates the wire segment 180° at the same time, turning the unstripped end to the rear, reaching the second stripping section 23, and performing the same operation as before to remove the outer sheath at the other end of the wire segment. Then, the first robotic arm 62 moves the wire segment with both ends stripped forward to a position close to the crimping mechanism 4 to attach the heat shrink tubing and wire lug.

[0088] The winding machine 35 winds the heat shrink tubing forward, cuts it to a fixed length at the second cutting section 36, and then it enters the heat shrink tubing conveyor belt 37 for transportation. The second robot arm 72 picks up the heat shrink tubing from the heat shrink tubing conveyor belt 37 and transports it to the vicinity of the crimping mechanism 4 for assembly. The feeding port 31 is funnel-shaped and is equipped with a vibration motor 33 at the bottom. Due to the uneven weight at both ends of the wire lug, the wire lug is aligned using the principle of funnel vibration and gravity. After passing through the wire lug conveyor belt 32 below, another second robot arm 72 picks up the wire lug from the wire lug conveyor belt 32 and transports it to the vicinity of the crimping mechanism 4 for assembly.

[0089] When assembling the conductor segment, wire lug, and heat shrink tubing, the first robotic arm 62 adjusts the direction of the conductor segment and assembles it together with the wire lug and heat shrink tubing delivered by the second robotic arm 72 in sequence, so that wire lugs and heat shrink tubing are assembled on both ends of the conductor segment.

[0090] Subsequently, the first robotic arm 62 drives the combined structure of the wire segment, wire lug, and heat shrink sleeve to the crimping mechanism 4, so that the two ends of the grounding wire are located between the crimping molds 42 of the two crimping components. The crimping drive mechanism controls the two crimping molds 42 in each crimping component to move towards each other, applying appropriate pressure to the wire lugs at both ends, and crimping the wire lugs and the wire segment together. Then, the first robotic arm 62 brings it to the first industrial camera 43 to check if there are any unqualified crimping positions. Qualified products continue to follow the first robotic arm 62 forward to the heat shrinking mechanism 5. If the crimping quality requirements are not met, the first robotic arm 62 releases it and it falls into the waste bin 82 below.

[0091] When the crimped grounding wire is transported to the heating frame 51 of the heat shrinking mechanism 5, the infrared heater is activated, so that the heat shrink tubing can perfectly seal the connection between the wire lug and the wire segment, ensuring the pass rate; then the first robot arm 62 takes it to the second industrial camera 52 to check if there are any unqualified heat shrinking positions. Qualified products continue to be transported forward with the first robot arm 62 to the inspection mechanism 10. If the heat shrinking quality requirements are not met, the first robot arm 62 releases it and it falls into the waste bin 82 below.

[0092] The heat-shrinkable grounding wire is transported to the testing mechanism 10. The resistance tester 101 has two electrodes to test the conductivity continuity of the grounding wire. After the test is normal, the first robotic arm 62 outputs the grounding wire normally. If there is an abnormality, the buzzer 102 will sound an alarm and release the defective product, which will fall into the waste bin 82 below.

[0093] Repeating the above operations enables non-manual continuous assembly of conductor segments, lugs, and heat shrink tubing, achieving mass production of grounding wires, reducing labor intensity for workers, minimizing safety hazards during production, and improving production efficiency. The setup of the first industrial camera 43, the second industrial camera 52, and the inspection mechanism 10 enables the inspection of grounding wire crimping quality, heat shrinking quality, and conductivity continuity, ensuring product quality stability and consistency.

[0094] Although the specific embodiments of the present utility model have been described above in conjunction with the accompanying drawings, they are not intended to limit the present utility model. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without creative effort based on the technical solution of the present utility model are still within the protection scope of the present utility model.

Claims

1. An automated mass production grounding wire device for skid-mounted equipment, characterized in that, include A wire feeding mechanism (1) for placing wire reels; (2) A cutting mechanism for cutting wires and removing the protective sleeves from both ends of the wire segment; Feeding mechanism for feeding line noses and heat shrink tubing (3); A crimping mechanism (4) is used to crimp the combined structure of wire segments, wire lugs and heat shrink tubing; A heat shrinking mechanism (5) is used to heat shrink and seal the combined structure of wire segments, wire lugs and heat shrink tubing. A testing mechanism (10) is used to test the conductivity continuity of the combined structure of wire segments, wire lugs and heat shrink tubing after heat shrinking. A first conveying mechanism (6) is used to convey wire segments or a combination of wire segments, wire lugs and heat shrink tubing between the cutting mechanism (2), the crimping mechanism (4), and the heat shrinking mechanism (5); A second conveying mechanism (7) is used to convey wire lugs and heat shrink tubing; The cutting mechanism (2), feeding mechanism (3), pressing mechanism (4), heat shrinking mechanism (5), and detection mechanism (10) are set on the bottom frame (8), and the first conveying mechanism (6) and the second conveying mechanism (7) are suspended on the upper part of the bottom frame (8); A conveying mechanism (9) for conveying the wire toward the cutting mechanism (2) is provided on the bottom frame (8) between the wire feeding mechanism (1) and the cutting mechanism (2).

2. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, The wire feeding mechanism (1) includes a wire feeding frame (11), the upper part of which is rotatably fitted with a roller (12) for placing the wire reel, and a wire feeding motor (13) for driving the roller (12) to rotate is provided on the wire feeding frame (11).

3. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, The conveying mechanism (9) includes a set of conveying rollers (91) that convey the wire forward by extrusion, the conveying rollers (91) being adapted to a conveying motor (92) for driving their rotation.

4. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, The cutting mechanism (2) includes a first cutting section (21), a first peeling section (22), and a second peeling section (23) arranged in sequence. The first cutting section (21) is close to the conveying mechanism (9). A guide tube (24) is provided between the first cutting section (21) and the first peeling section (22). A laser tester for detecting the length of the wire entering the guide tube (24) is provided on the guide tube (24). The first cutter part (21) includes a first cutter seat (211) disposed on the bottom frame (8) and a first blade (212) located above the first cutter seat (211). A first lifting mechanism for driving the first blade (212) to rise and fall is disposed between the first cutter seat (211) and the first blade (212). The first peeling part (22) and the second peeling part (23) have the same structure; the first peeling part (22) includes a peeling seat (221) set on the bottom frame (8), and two peeling lifting parts (222) are slidably fitted on the peeling seat (221). Grooved blades (223) are fixedly set on the peeling lifting parts (222), and the groove openings on the two grooved blades (223) are arranged facing each other. A telescopic rod (224) is set between the lower parts of the two grooved blades (223).

5. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, The feeding mechanism (3) includes a wire lug feeding mechanism and a heat shrink tubing feeding mechanism; The wire nose feeding mechanism includes a feeding port (31) with a funnel-shaped structure, a wire nose conveyor belt (32) is provided below the bottom outlet of the feeding port (31), and a vibration motor (33) is provided on the feeding port (31); The heat shrink tubing feeding mechanism includes a bracket (34) for supporting the heat shrink tubing coil, a winding machine (35) for winding the heat shrink tubing forward, a second cutting section (36) for cutting the heat shrink tubing, and a heat shrink tubing conveyor belt (37) for conveying the cut heat shrink tubing; the second cutting section (36) includes a second cutting seat (361) set on the bottom frame (8) and a second blade (362) located above the second cutting seat (361), and a second lifting mechanism for driving the second blade (362) to rise and fall is provided between the second cutting seat (361) and the second blade (362).

6. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, The crimping mechanism (4) includes two crimping components that crimp the two ends of the grounding wire respectively. The crimping components include crimping seats (41) set on the bottom frame (8). Two crimping molds (42) arranged opposite to each other are slidably connected on the crimping seats (41) for crimping the connection between the conductor segment and the wire lug. The bottom frame (8) is provided with a crimping drive mechanism that controls the two crimping molds (42) in the crimping components to move towards each other to achieve closure or move away from each other to achieve opening.

7. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, The heat shrinking mechanism (5) includes a U-shaped heating frame (51) set on the bottom frame (8), and an infrared heater is provided inside the heating frame (51).

8. The automated mass production grounding wire device for skid-mounted equipment as described in claim 5, characterized in that, The first conveying mechanism (6) includes a first guide rail (61) with an elliptical ring structure located above the cutting mechanism (2), the crimping mechanism (4), and the heat shrinking mechanism (5). Several first robotic arms (62) are provided on the first guide rail (61) to move along the first guide rail (61) to pick up and convey wire segments or wire segments, wire lugs, and heat shrink tubing combination structures. The second conveying mechanism (7) includes a second guide rail (71) with an elliptical ring structure located above the wire nose conveyor belt (32) and the heat shrink tubing conveyor belt (37). Several second robotic arms (72) capable of moving along the second guide rail (71) to pick up and convey wire noses or heat shrink tubing are provided on the second guide rail (71).

9. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, The testing mechanism (10) includes a resistance tester (101) and a buzzer (102), wherein the resistance tester (101) and the buzzer (102) are electrically connected.

10. The automated mass production grounding wire device for skid-mounted equipment as described in claim 1, characterized in that, A first industrial camera (43) for detecting whether the crimping is qualified is provided on the bottom frame (8) between the crimping mechanism (4) and the heat shrinking mechanism (5); A second industrial camera (52) for detecting whether heat shrinking is qualified is provided on the bottom frame (8) between the heat shrinking mechanism (5) and the detection mechanism (10).