Reagent emulsifying equipment
The design, which uses a rotating shaft to drive the impeller to move up and down and rotate, combined with the use of a stirring rod and a guide plate, solves the problem of uneven mixing of water-based and oil-based reagents, and achieves a highly efficient emulsification reaction.
Patent Information
- Application Number
- CN202422684009.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In existing emulsification equipment, the different densities of aqueous and oily reagents result in low mixing efficiency, making it difficult to fully stir the reagent at the bottom of the tank, which affects product quality.
The design employs a rotating shaft to drive the impeller to move up and down and rotate, combined with the use of multiple stirring rods and guide plates to promote reagent mixing and stirring, ensuring that the reagents inside the tank are in full contact.
It improves the efficiency of the emulsification reaction, ensures uniform mixing of reagents, avoids reagent sedimentation at the bottom of the tank, and improves product quality.
Smart Images
Figure CN223669008U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to emulsification equipment technical field, concretely is a reagent emulsification equipment. BACKGROUND
[0002] Emulsification equipment is widely used in food industry, cosmetic industry, pharmaceutical industry etc., has remarkable effect to improve product quality, improve product appearance and improve product stability etc., and emulsification equipment can mix two or more immiscible liquid mutually, makes it form emulsion mixture. Through the high -speed rotating blade or agitator, shearing and dispersion of liquid into tiny granule, make it can be uniformly dispersed in continuous phase, thereby form stable emulsion system.
[0003] In the existing emulsification equipment, because the water-based reagent and oily reagent density is different and can produce stratification, therefore in the stirring, the mixing efficiency is lower, and the time required for emulsification reaction is longer. In the emulsification reaction process, the water-based reagent located at the bottom edge of the equipment is difficult to be affected by the agitator and blade, therefore needs to consume a lot of time to mix the reagent fully, thereby ensuring that the reagent is mixed uniformly, avoids affecting product quality. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a reagent emulsification equipment to solve the problems of low reagent mixing efficiency and difficult mixing of reagent at the bottom of the tank in the prior art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a reagent emulsification equipment, including the tank body, the inside of tank body is provided with rotating shaft, the bottom fixed connection of rotating shaft has the impeller, the top fixed connection of tank body has the tank cover, the top of rotating shaft penetrates tank cover and is connected with tank cover movably, the bottom of tank cover is provided with the internal gear, the outside fixed connection of internal gear has three third transmission rods, the top fixed connection of tank cover has the first fixed block, the one side of first fixed block rotatably installs second gear and bevel gear, the outside fixed connection of rotating shaft has a plurality of guide rings, a plurality of guide rings are linear array distribution in the outside of tank body, second gear is connected with rotating shaft through a plurality of guide rings.
[0006] Preferably, one side of the top of the first fixed block is fixedly connected with a motor, the output end of the motor is fixedly connected with a first gear, the bottom of the first gear is fixedly connected with a threaded rod, the threaded rod is meshed and connected with a helical gear, one side of the helical gear is fixedly connected with a first fixed rod, the first fixed rod away from the helical gear is rotatably installed with a first transmission rod, the first transmission rod away from the first fixed rod is rotatably installed with a second transmission rod, the second transmission rod away from the first transmission rod is fixedly connected with a second gear, the second transmission rod is pushed and pulled through the first transmission rod to swing up and down with the center of the second gear as the shaft, drives the second gear to rotate back and forth, and the rotating shaft can move up and down while rotating, drives the impeller to move up and down and rotate, promotes the miscibility of the oily reagent on the upper layer and the aqueous reagent on the lower layer in the tank body, makes the scattered and thrown reagent contact more fully, has a better mixing effect, and improves the efficiency of emulsification reaction.
[0007] Preferably, one side of the first fixed block is fixedly connected with a limiting block, the limiting block is rotatably connected with a third gear inside, the rotating shaft penetrates through the limiting block and is movably connected with the limiting block, the rotating shaft penetrates through the third gear and is slidably connected with the third gear, and the rotating shaft is provided with a first sliding groove on one side of the top end.
[0008] Preferably, the inner side of the ring gear is provided with a fourth gear at the center, the rotating shaft penetrates through the fourth gear and is slidably connected with the fourth gear, the fourth gear is formed with a second protrusion inside, one side of the rotating shaft is provided with a second clamping groove matched with the second protrusion, the second protrusion is slidably connected inside the second sliding groove, the inner side of the ring gear is meshed with three fifth gears, the three fifth gears are meshed with the fourth gear, the fifth gears are rotatably installed at the bottom of the tank cover, the ring gear is provided with three second fixed blocks inside, the top of the three second fixed blocks is fixedly connected with the tank cover, and the bottom of the three second fixed blocks is fixedly connected with a limiting plate, so that the rotating shaft rotates to drive the ring gear and the third transmission rod to rotate.
[0009] Preferably, the bottom center of the limiting plate is fixedly connected with a first sleeve rod, the rotating shaft penetrates through the limiting plate and the first sleeve rod and is movably connected with the limiting plate and the first sleeve rod, the first sleeve rod is slidably connected with a second sleeve rod at the bottom, one side of the bottom end of the first sleeve rod is provided with a third sliding groove, the second sleeve rod is formed with a third protrusion matched with the third sliding groove inside, and the third protrusion is slidably connected inside the third sliding groove.
[0010] Preferably, the bottom of the second sleeve rod is fixedly connected with a sleeve barrel matched with the impeller, a plurality of through holes are formed in the outer side of the sleeve barrel, and the rotating shaft penetrates through the sleeve barrel and is rotatably connected with the sleeve barrel.
[0011] Preferably, the three third transmission rods are fixedly connected with first stirring rods at one side of the bottom, the first stirring rods are fixedly connected with a plurality of scrapers at one side, the plurality of scrapers are staggered, the three first stirring rods are fixedly connected with second stirring rods at one side of the bottom, the three second stirring rods are fixedly connected with a plurality of guide plates at the top, and the three second stirring rods are fixedly connected at one end away from the first stirring rods.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1、The first transmission rod drives the first fixed rod to make circular motion when the helical gear rotates, the second transmission rod swings up and down through the first transmission rod, the rotating shaft connected with the second gear moves up and down, the impeller rotates and moves up and down, the barrel moves up and down with the impeller, the oil reagent in the upper layer and the water reagent in the lower layer in the tank are mixed through the up and down movement and rotation of the impeller, the reagent is contacted more fully, the mixing effect is better, and the emulsification reaction efficiency is improved.
[0014] 2、The three first stirring rods rotate through the rotation of the three third transmission rods, the reagent in the tank is stirred, the three second stirring rods rotate through the rotation of the three first stirring rods, the guide plate rotates with the second stirring rod, the reagent in the bottom of the tank is stirred, and the guide plate and the second stirring rod have an angle, so that the guide plate rotates with the second stirring rod around the rotating shaft, the reagent in the bottom of the tank flows, the reagent in the bottom of the tank flows to the center of the bottom of the tank, and the heavy water reagent is prevented from sinking in the bottom of the tank to cause uneven mixing. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is an internal structure sectional view of the utility model;
[0016] Figure 2 It is a limiting block mechanism sectional view of the utility model;
[0017] Figure 3 It is an internal gear structure schematic view of the utility model;
[0018] Figure 4 It is a second sleeve rod structure sectional view of the utility model;
[0019] Figure 5 It is an overall structure schematic view of the utility model.
[0020] Label in the figure: 1, tank body; 2, tank cover; 3, first fixed block; 4, first gear; 5, threaded rod; 6, helical gear; 7, first fixed rod; 8, first transmission rod; 9, second transmission rod; 10, second gear; 11, rotating shaft; 12, limit block; 13, third gear; 14, fourth gear; 15, fifth gear; 16, inner gear; 17, second fixed block; 18, limit plate; 19, first sleeve rod; 20, third transmission rod; 21, second sleeve rod; 22, sleeve barrel; 23, impeller; 24, first stirring rod; 25, second stirring rod; 26, guide vane. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Embodiment: as Figure 1 and Figure 2The utility model provides a reagent emulsification equipment's technical scheme, including jar body 1, the inside rotatory shaft 11 of jar body 1 is provided with, rotatory shaft 11 bottom fixedly connected with impeller 23, jar body 1 top fixedly connected with jar cover 2, rotatory shaft 11 top end penetrates jar cover 2 and is connected with jar cover 2 movably, jar cover 2 bottom is provided with internal gear 16, internal gear 16 outside fixedly connected with three third transmission rods 20, jar cover 2 top fixedly connected with first fixed block 3, first fixed block 3 one side rotatory mounting has second gear 10 and bevel gear 6, rotatory shaft 11 outside fixedly connected with a plurality of guide rings, a plurality of guide rings are linear array distribution in jar body 1 outside, second gear 10 is engaged with rotatory shaft 11 through a plurality of guide rings, first fixed block 3 top one side fixedly connected with motor, motor output fixedly connected with first gear 4, first gear 4 bottom fixedly connected with threaded rod 5, threaded rod 5 is engaged with bevel gear 6, bevel gear 6 one side fixedly connected with first fixed link 7, first fixed link 7 away from bevel gear 6 one end rotatory mounting has first transmission rod 8, first transmission rod 8 away from one end first fixed link 7 rotatory mounting has second transmission rod 9, second transmission rod 9 away from first transmission rod 8 one end with second gear 10 fixedly connected, through first transmission rod 8 to the push and pull of second transmission rod 9, make second transmission rod 9 with the center of second gear 10 as the axle swing up and down, drive second gear 10 to rotate back and forth, make rotatory shaft 11 rotate while can move up and down, drive impeller 23 to move up and down and rotate, promote the miscibility of the oily reagent of jar body 1 inside upper layer and the aqueous reagent of lower layer, make the reagent that scatter and throw out contact more fully, mix evenly effect is better, promote the efficiency of emulsification reaction.
[0023] As Figure 2 And Figure 3As shown, the first fixed block 3 is fixedly connected with a limiting block 12 on one side, the third gear 13 is rotatably connected inside the limiting block 12, the rotating shaft 11 penetrates through the limiting block 12 and is movably connected with the limiting block 12, the rotating shaft 11 penetrates through the third gear 13 and is movably connected with the third gear 13, the first sliding groove is formed on one side of the top end of the rotating shaft 11, the first protrusion is formed inside the third gear 13 and matched with the first sliding groove, the first protrusion is movably connected inside the first sliding groove, the fourth gear 14 is arranged inside the inner gear 16, the rotating shaft 11 penetrates through the fourth gear 14 and is movably connected with the fourth gear 14, the second protrusion is formed inside the fourth gear 14, the second clamping groove is formed on one side of the rotating shaft 11 and matched with the second protrusion, the second protrusion is movably connected inside the second sliding groove, the three fifth gears 15 are meshingly connected inside the inner gear 16, the three fifth gears 15 are all meshingly connected with the fourth gear 14, the fifth gear 15 is rotatably installed at the bottom of the lid 2, the three second fixed blocks 17 are arranged inside the inner gear 16, the three second fixed blocks 17 are fixedly connected with the lid 2 at the top, the three second fixed blocks 17 are fixedly connected with the limiting plate 18 at the bottom, so that the rotating shaft 11 rotates to drive the inner gear 16 and the third transmission rod 20 to rotate.
[0024] As shown in Figure 1 , Figure 3 , Figure 4 and Figure 5 , the first sleeve rod 19 is fixedly connected at the bottom center of the limiting plate 18, the rotating shaft 11 penetrates through the limiting plate 18 and the first sleeve rod 19 and is movably connected with the limiting plate 18 and the first sleeve rod 19, the second sleeve rod 21 is movably connected at the bottom of the first sleeve rod 19, the third sliding groove is formed on one side of the bottom end of the first sleeve rod 19, the third protrusion is formed inside the second sleeve rod 21 and matched with the third sliding groove, the third protrusion is movably connected inside the third sliding groove, the sleeve barrel 22 matched with the impeller 23 is fixedly connected at the bottom of the second sleeve rod 21, a plurality of through holes are formed in the outer side of the sleeve barrel 22, the rotating shaft 11 penetrates through the sleeve barrel 22 and is rotatably connected with the sleeve barrel 22, the first stirring rod 24 is fixedly connected at the bottom of one side of the three third transmission rods 20, a plurality of scraper plates are fixedly connected at one side of the first stirring rod 24, the plurality of scraper plates are arranged staggered with each other, the second stirring rod 25 is fixedly connected at one side of the bottom end of the three first stirring rods 24, a plurality of guide plates 26 are fixedly connected at the top of the three second stirring rods 25, the three second stirring rods 25 are fixedly connected at the end away from the first stirring rod 24, the feeding port is arranged at the top of the lid 2, the discharging port is arranged at the bottom of the tank body 1, the reagent at the bottom of the tank body 1 is stirred by the second stirring rod 25 and the guide plate 26, so that the heavier aqueous reagent is prevented from sinking at the bottom of the tank body 1 to cause uneven mixing.
[0025] The utility model discloses a use time : oily reagent and aqueous reagent from the feed inlet enter the inside of jar body 1, subsequently start motor, motor drives first gear 4 rotation, first gear 4 drives limit block 12 rotation, and the first protruding piece of adaptation of first sliding slot is formed in the inside of limit block 12, and limit block 12 rotation drives rotating shaft 11 rotation, and rotating shaft 11 rotation drives impeller 23 rotation, and the reagent in the inside of jar body 1 is inhaled into the inside of sleeve bucket 22, and the bottom of jar cover 2 is fixedly connected with limit plate 18 through three second fixed blocks 17, and limit plate 18 is fixedly connected with first sleeve rod 19, and first sleeve rod 19 is slidably connected with second sleeve rod 21, and second sleeve rod 21 is fixedly connected with sleeve bucket 22, so that sleeve bucket 22 keeps still when impeller 23 rotates, and a plurality of through -holes are set up on the outside of sleeve bucket 22, and the reagent is inhaled into the inside of sleeve bucket 22 and is compressed by impeller 23 rotation, and then the reagent is thrown out under the action of centrifugal force of impeller 23, and the reagent is sheared and scattered by the collision of sleeve bucket 22 inner wall and through -hole, and the reagent is scattered from a plurality of through -holes quickly, thereby the mutual fusion of two kinds of reagents is accelerated, and the emulsification efficiency is improved.
[0026] First gear 4 rotation drives threaded rod 5 rotation, and threaded rod 5 rotation drives bevel gear 6 rotation, and bevel gear 6 drives first fixed rod 7 rotation, and first fixed rod 7 is rotationally connected with first transmission rod 8, and first transmission rod 8 is rotationally connected with second transmission rod 9, and second transmission rod 9 is fixedly connected with second gear 10, and when bevel gear 6 rotates, the top end of first transmission rod 8 follows first fixed rod 7 and does circular motion, when the top end of first transmission rod 8 moves to the top end of bevel gear 6 by the rotation of bevel gear 6, the other end of first transmission rod 8 pulls second transmission rod 9 to swing to the uppermost with the center of second gear 10 as the shaft, and then bevel gear 6 continues to rotate, and first transmission rod 8 continues to drive second transmission rod 9 to move, and at this time, second transmission rod 9 swings downward in reverse, and when the top end of first transmission rod 8 moves to the bottom of bevel gear 6, second transmission rod 9 swings to the lowermost with the center of second gear 10 as the shaft, and by the up-and-down swinging of first transmission rod 8, second transmission rod 9 moves up and down, and the rotating shaft 11 meshing with second gear 10 moves up and down, and impeller 23 rotates and moves up and down at the same time, and sleeve bucket 22 moves up and down with impeller 23, and by the up-and-down movement and rotation of impeller 23, the miscibility of the oily reagent on the upper layer and the aqueous reagent on the lower layer in the inside of jar body 1 is promoted, the contact of the scattered and thrown-out reagent is more sufficient, the mixing effect is better, and the efficiency of emulsification reaction is improved.
[0027] The fourth gear 14 is internally formed with a second protrusion matched with the second sliding groove, the rotating shaft 11 rotates to drive the fourth gear 14 to rotate, the fourth gear 14 rotates to drive the three fifth gears 15 to rotate, the three fifth gears 15 rotate to drive the inner gear 16 to rotate, the inner gear 16 rotates to drive the third transmission rod 20 to rotate, the third transmission rod 20 rotates to drive the first stirring rod 24 to rotate, the reagent in the tank body 1 is stirred, the scraper arranged on one side of the three first stirring rods 24 scrapes the reagent adhered to the inner wall of the tank body 1 in the emulsification process, the three first stirring rods 24 respectively drive the three second stirring rods 25 to rotate, the guide plate 26 rotates with the second stirring rod 25 to stir the reagent at the bottom of the tank body 1, the guide plate 26 and the second stirring rod 25 have an included angle, so that the guide plate 26 rotates with the second stirring rod 25 around the rotating shaft 11, the flow of the reagent at the bottom of the tank body 1 is accelerated, the reagent at the bottom flows to the center of the bottom of the tank body 1, and the heavier water-based reagent is prevented from sinking at the bottom of the tank body 1 to cause uneven mixing.
[0028] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A reagent emulsification apparatus comprising a tank body (1), characterized by, The inside of the tank body (1) is provided with a rotating shaft (11), the bottom end of the rotating shaft (11) is fixedly connected with an impeller (23), the top of the tank body (1) is fixedly connected with a tank cover (2), the top end of the rotating shaft (11) penetrates through the tank cover (2) and is movably connected with the tank cover (2), the bottom of the tank cover (2) is provided with an internal gear (16), the outer side of the internal gear (16) is fixedly connected with three third transmission rods (20), the top of the tank cover (2) is fixedly connected with a first fixed block (3), the first fixed block (3) is rotatably installed with a second gear (10) and a helical gear (6) on one side, a plurality of guide rings are fixedly connected with the outer side of the rotating shaft (11), and the plurality of guide rings are linearly arrayed on the outer side of the tank body (1). The second gear (10) is meshingly connected with the rotating shaft (11) through the plurality of guide rings.
2. The reagent emulsification apparatus according to claim 1, characterized by: The top of the first fixed block (3) is fixedly connected with a motor, the output end of the motor is fixedly connected with a first gear (4), the bottom of the first gear (4) is fixedly connected with a threaded rod (5), the threaded rod (5) is meshingly connected with the helical gear (6), one side of the helical gear (6) is fixedly connected with a first fixed rod (7), the first fixed rod (7) is rotatably installed with a first transmission rod (8) away from one end of the helical gear (6), the first transmission rod (8) is rotatably installed with a second transmission rod (9) away from the other end of the first fixed rod (7), and the second transmission rod (9) is fixedly connected with the second gear (10) away from the other end of the first transmission rod (8).
3. A reagent emulsification apparatus according to claim 2, wherein: One side of the first fixed block (3) is fixedly connected with a limiting block (12), the third gear (13) is rotatably connected in the limiting block (12), the rotating shaft (11) penetrates through the limiting block (12) and is movably connected with the limiting block (12), the rotating shaft (11) penetrates through the third gear (13) and is slidably connected with the third gear (13), a first sliding groove is formed in one side of the top end of the rotating shaft (11), a first protrusion is formed in the third gear (13), and the first protrusion is slidably connected in the first sliding groove.
4. The reagent emulsification apparatus according to claim 1, characterized by: A fourth gear (14) is arranged in the center of the inner side of the internal gear (16), the rotating shaft (11) penetrates through the fourth gear (14) and is slidably connected with the fourth gear (14), a second protrusion is formed in the fourth gear (14), a second clamping groove is formed in one side of the rotating shaft (11) and matched with the second protrusion, the second protrusion is slidably connected in the second sliding groove, three fifth gears (15) are meshingly connected with the inner side of the internal gear (16), the three fifth gears (15) are all meshingly connected with the fourth gear (14), the fifth gears (15) are rotatably installed at the bottom of the tank cover (2), three second fixed blocks (17) are arranged in the internal gear (16), the top of the three second fixed blocks (17) is fixedly connected with the tank cover (2), and the bottom of the three second fixed blocks (17) is fixedly connected with a limiting plate (18).
5. A reagent emulsification apparatus according to claim 4, characterised in that: The bottom center of the limiting plate (18) is fixedly connected with a first sleeve rod (19), the rotating shaft (11) penetrates through the limiting plate (18) and the first sleeve rod (19) and is movably connected with the limiting plate (18) and the first sleeve rod (19), the bottom of the first sleeve rod (19) is slidably connected with a second sleeve rod (21), one side of the bottom end of the first sleeve rod (19) is provided with a third sliding groove, the inside of the second sleeve rod (21) is formed with a third protrusion matched with the third sliding groove, and the third protrusion is slidably connected in the third sliding groove.
6. A reagent emulsification apparatus according to claim 5, wherein: The bottom of the second sleeve rod (21) is fixedly connected with a sleeve barrel (22) matched with the impeller (23), a plurality of through holes are formed in the outer side of the sleeve barrel (22), and the rotating shaft (11) penetrates through the sleeve barrel (22) and is rotatably connected with the sleeve barrel (22).
7. The reagent emulsification apparatus according to claim 1, characterized by: The bottom of the third transmission rod (20) is fixedly connected with a first stirring rod (24), the first stirring rod (24) is fixedly connected with a plurality of scrapers on one side, the plurality of scrapers are arranged in a staggered manner, the bottom end of the first stirring rod (24) is fixedly connected with a second stirring rod (25) on one side, the top of the second stirring rod (25) is fixedly connected with a plurality of guide plates (26), and the second stirring rods (25) away from the first stirring rod (24) are fixedly connected with each other. The top of the tank cover (2) is provided with a feeding port, and the bottom of the tank body (1) is provided with a discharging port.