Intelligent control structure for vertical-ring high-gradient magnetic separator

By combining a cooling and condensation mechanism with a vibration mechanism in a vertical ring high gradient magnetic separator, the problem of insufficient heat dissipation of the PLC controller in high temperature and high humidity environments is solved, achieving effective heat dissipation and moisture protection, and ensuring stable operation of the equipment.

CN223669380UActive Publication Date: 2025-12-16SHANDONG GUOTE INTELLIGENT EQUIPMENT TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422669584.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-12-16
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In high-temperature and high-humidity environments, the PLC controller of the vertical ring high-gradient magnetic separator has insufficient heat dissipation performance and is prone to moisture, which affects the normal operation of the equipment.

Method used

The system combines a cooling and condensation mechanism with a vibration mechanism. It uses a semiconductor cooling chip to reduce the temperature and humidity of the airflow and the vibration mechanism to accelerate the shedding of water droplets, thus achieving effective heat dissipation.

Benefits of technology

It improves the heat dissipation of the PLC controller, prevents moisture, and ensures stable operation of the equipment in high temperature and high humidity environments.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223669380U_ABST
    Figure CN223669380U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of magnetic separator control, and discloses an intelligent control structure for a vertical ring high gradient magnetic separator, which comprises a magnetic separator PLC (Programmable Logic Controller), a mounting box, a sleeve, a dustproof net, a water collecting box, a cooling and condensing mechanism, a vibrating mechanism and a fan, a mounting box covering the ventilation and heat dissipation groove is fixed to one side of the magnetic separator PLC, a sleeve communicated with the mounting box is fixed to one side of the mounting box, a fan is mounted in the sleeve, a dustproof net is mounted at the end of the sleeve, and a plurality of cooling condensation mechanisms inserted into the mounting box are mounted on the mounting box and arranged in a staggered mode. An airflow circulation channel is formed in the multiple cooling and condensing mechanisms in a staggered mode, and a vibration mechanism is installed at the upper end of each cooling and condensing mechanism. According to the utility model, air cooling and drying are convenient, heat dissipation is carried out on the PLC through low-temperature dry air, and the heat dissipation effect is better.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a magnetic separator control technical field especially relates to a kind of for vertical ring high gradient magnetic separator intelligent control structure. BACKGROUND

[0002] Vertical ring high gradient magnetic separator is a kind of good performance, advanced technology strong magnetic magnetic separation equipment. Vertical ring high gradient magnetic separator is mostly using PLC controller to carry out intelligent control. When PLC controller is used, a large amount of heat is generated, therefore, ventilation and heat dissipation groove is set on PLC controller to dissipate heat. Since some vertical ring high gradient magnetic separators are used in some high-temperature, high-humidity environments, the heat dissipation performance of the PLC controller itself cannot meet the heat dissipation demand, in addition, water vapor in the air is easy to enter the PLC controller to cause electronic components to be damp, therefore, in view of the above status, it is urgent to develop a vertical ring high gradient magnetic separator intelligent control structure which is convenient for air cooling and drying, and which dissipates heat from the PLC controller by low-temperature dried air, to overcome the shortcomings in current practical applications and meet current demands. SUMMARY

[0003] The utility model aims at providing a vertical ring high gradient magnetic separator intelligent control structure to solve the problems raised in the background.

[0004] To achieve the above object, the utility model adopts the following technical scheme:

[0005] A vertical ring high gradient magnetic separator intelligent control structure includes a magnetic separator PLC controller, a mounting box, a sleeve, a dust screen, a water collecting box, a cooling and condensing mechanism, a vibration mechanism and a fan, the side of the magnetic separator PLC controller is provided with a ventilation and heat dissipation groove, one side of the magnetic separator PLC controller is fixed with a mounting box covering the ventilation and heat dissipation groove, one side of the mounting box is fixed with a sleeve in communication therewith, the sleeve is installed with a fan, the end of the sleeve is installed with a dust screen, the mounting box is installed with a plurality of cooling and condensing mechanisms inserted into the inside, the plurality of cooling and condensing mechanisms are staggered, a airflow circulation channel is formed in the plurality of cooling and condensing mechanisms, and each cooling and condensing mechanism is installed with a vibration mechanism at the upper end.

[0006] Preferably, the cooling and condensing mechanism includes a T-shaped heat exchange plate, a semiconductor refrigeration sheet and a heat dissipation fin, the T-shaped heat exchange plate is fixed on the mounting box, the semiconductor refrigeration sheet is installed on the top of the T-shaped heat exchange plate, and the heat dissipation fin is installed on the hot end of the semiconductor refrigeration sheet.

[0007] Preferably, the T-shaped heat exchange plate and the heat dissipation fin are both made of copper.

[0008] Preferably: the vibrating mechanism comprises: a cylinder, an electromagnet, a permanent magnet, a spring wire and a guide head, the cylinder is fixed on the T-shaped heat exchange plate, the inner right end of the cylinder is fixed with the electromagnet, the left side of the electromagnet is provided with the permanent magnet, the left side of the permanent magnet is fixed with the guide head, the guide head is slidingly installed in the cylinder, the same polarity of the electromagnet and the permanent magnet is arranged opposite, and the electromagnet and the permanent magnet are elastically connected through the spring wire.

[0009] Preferably: the bottom of the mounting box is provided with a drainage groove, and the bottom of the mounting box is detachably provided with a water collecting box.

[0010] The utility model discloses a vertical ring high gradient magnetic separator intelligent control structure, when using, blows the wind through the fan to the mounting box, filters the dust in the airflow through the dustproof screen, after the airflow enters the mounting box and contacts the T-shaped heat exchange plate, the T-shaped heat exchange plate is refrigerated through the semiconductor refrigerating fin, the temperature of the airflow is reduced after contacting the low temperature T-shaped heat exchange plate, and the water vapor in the airflow condenses into water droplets after contacting the low temperature T-shaped heat exchange plate, thereby reducing the humidity of the airflow, the airflow finally enters the magnetic separator PLC controller along the airflow channel in the mounting box, and the heat in the magnetic separator PLC controller is taken away through the low temperature dry airflow, in addition, the electromagnet is started, the repulsion between the electromagnet and the permanent magnet drives the permanent magnet and the guide head to move, makes the guide head knock on the T-shaped heat exchange plate and makes the T-shaped heat exchange plate vibrate, then, the electromagnet is closed, and the permanent magnet and the guide head are reset under the action of the spring wire elasticity, so reciprocating, under the action of vibration, the water droplets condensed on the T-shaped heat exchange plate are accelerated to fall off, and the falling water droplets fall into the water collecting box through the drainage groove and are collected. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0012] Figure 2 It is the three-dimensional structure schematic diagram of the utility model Figure 1 .

[0013] Figure 3 It is the three-dimensional structure schematic diagram of the utility model Figure 1 .

[0014] Figure 4 It is the three-dimensional structure schematic diagram of the utility model Figure 3 .

[0015] Figure 5 It is the inside sectional view of mounting box in the utility model.

[0016] Figure 6Part structure diagram of the utility model Figure 2 .

[0017] Figure 7 Internal section view of the vibration mechanism in the utility model.

[0018] Legend:

[0019] 1, magnetic separator PLC controller; 101, ventilation heat dissipation groove; 2, mounting box; 201, drainage groove; 3, sleeve; 4, dust screen; 5, water collecting box; 6, cooling condensing mechanism; 601, T-shaped heat exchange plate; 602, semiconductor refrigeration piece; 603, heat dissipation fin; 7, vibration mechanism; 701, cylinder; 702, electromagnet; 703, permanent magnet; 704, spring wire; 705, guide head; 8, fan. Specific implementation

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] The specific embodiments are given below.

[0022] Reference Figures 1-7The utility model discloses an embodiment of a kind of for vertical ring high gradient magnetic separator intelligent control structure, including magnetic separator PLC controller 1, installation box 2, sleeve 3, dust screen 4, water collecting box 5, cooling condensing mechanism 6, vibrating mechanism 7 and fan 8, the model of magnetic separator PLC controller 1 is SIMATICS7-400PLC, the side of magnetic separator PLC controller 1 is provided with ventilation cooling groove 101, so that air from ventilation cooling groove 101 circulation takes away the heat in magnetic separator PLC controller 1, the side of magnetic separator PLC controller 1 is fixed with the installation box 2 that covers ventilation cooling groove 101, the side of installation box 2 is fixed with sleeve 3 that is connected with it, fan 8 is installed in sleeve 3, dust screen 4 is installed at the end of sleeve 3, a plurality of cooling condensing mechanism 6 that are inserted into its inside are installed on installation box 2, a plurality of cooling condensing mechanism 6 are staggered, a plurality of cooling condensing mechanism 6 are staggered to form a airflow circulation channel, the upper end of each cooling condensing mechanism 6 is equipped with a vibrating mechanism 7, the bottom of installation box 2 is provided with drain groove 201, the bottom of installation box 2 is detachably installed with water collecting box 5, cooling condensing mechanism 6 includes: T type heat exchange plate 601, semiconductor refrigeration piece 602 and radiating fin 603, T type heat exchange plate 601 is fixed on installation box 2, the top of T type heat exchange plate 601 is installed with semiconductor refrigeration piece 602, the hot end of semiconductor refrigeration piece 602 is installed with radiating fin 603, and the heat of semiconductor refrigeration piece 602 hot end is radiated outward through radiating fin 603, T type heat exchange plate 601 and radiating fin 603 are made of copper, so that it has good thermal conductivity, when using, fan 8 blows wind to installation box 2, dust in airflow is filtered through dust screen 4, after airflow enters installation box 2 and contacts T type heat exchange plate 601, T type heat exchange plate 601 is refrigerated through semiconductor refrigeration piece 602, airflow temperature is reduced after contacting low-temperature T type heat exchange plate 601, simultaneously, water vapor in airflow is condensed into water droplet after contacting low-temperature T type heat exchange plate 601, so as to reduce the humidity of airflow, airflow finally enters magnetic separator PLC controller 1 along the airflow channel in installation box 2, and the heat in magnetic separator PLC controller 1 is taken away through low-temperature dry airflow.

[0023] The vibrating mechanism 7 comprises a cylinder 701, an electromagnet 702, a permanent magnet 703, a spring wire 704 and a guide head 705, the cylinder 701 is fixed on the T-shaped heat exchange plate 601, the inner right end of the cylinder 701 is fixed with the electromagnet 702, the left side of the electromagnet 702 is provided with the permanent magnet 703, the left side of the permanent magnet 703 is fixed with the guide head 705, the guide head 705 is slidingly installed in the cylinder 701, the same polarity of the electromagnet 702 and the permanent magnet 703 is arranged oppositely, the electromagnet 702 and the permanent magnet 703 are elastically connected through the spring wire 704, in use, the electromagnet 702 is started, the repulsion force between the electromagnet 702 and the permanent magnet 703 drives the permanent magnet 703 and the guide head 705 to move, so that the guide head 705 knocks on the T-shaped heat exchange plate 601 to make the T-shaped heat exchange plate 601 vibrate, then the electromagnet 702 is turned off, the permanent magnet 703 and the guide head 705 are reset under the elastic force of the spring wire 704, and the water drops condensed on the T-shaped heat exchange plate 601 are accelerated to fall under the vibration.

[0024] Working principle: the intelligent control structure for the vertical ring high gradient magnetic separator, in use, the fan 8 blows air into the installation box 2, the dust in the air flow is filtered through the dust screen 4, the air flow contacts the T-shaped heat exchange plate 601 after entering the installation box 2, the T-shaped heat exchange plate 601 is refrigerated through the semiconductor refrigerating fin 602, the temperature of the air flow is reduced after contacting the low-temperature T-shaped heat exchange plate 601, at the same time, the water vapor in the air flow is condensed into water drops after contacting the low-temperature T-shaped heat exchange plate 601, so that the humidity of the air flow is reduced, the air flow finally enters the magnetic separator PLC controller 1 along the air flow channel in the installation box 2, the heat in the magnetic separator PLC controller 1 is taken away through the low-temperature dry air flow, in addition, the electromagnet 702 is started, the repulsion force between the electromagnet 702 and the permanent magnet 703 drives the permanent magnet 703 and the guide head 705 to move, so that the guide head 705 knocks on the T-shaped heat exchange plate 601 to make the T-shaped heat exchange plate 601 vibrate, then the electromagnet 702 is turned off, the permanent magnet 703 and the guide head 705 are reset under the elastic force of the spring wire 704, and the water drops condensed on the T-shaped heat exchange plate 601 are accelerated to fall under the vibration, the fallen water drops fall into the water collecting box 5 through the water drain groove 201 and are collected.

[0025] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A structure for intelligent control of a vertical ring high gradient magnetic separator, characterized in that, The utility model provides a kind of magnetic separator PLC controller (1), installation box (2), sleeve (3), dust screen (4), water collecting box (5), cooling condensing mechanism (6), vibration mechanism (7) and fan (8), the side of the magnetic separator PLC controller (1) is provided with ventilation cooling groove (101), the magnetic separator PLC controller (1) is fixed with the installation box (2) covering ventilation cooling groove (101) on one side, the sleeve (3) is fixed with being communicated with the installation box (2) on one side, the fan (8) is installed in the sleeve (3), the dust screen (4) is installed in the end of the sleeve (3), the installation box (2) is installed with multiple cooling condensing mechanism (6) inserted into its inside, multiple cooling condensing mechanism (6) staggered arrangement, multiple cooling condensing mechanism (6) are formed in the inside staggered one airflow circulation channel, and the upper end of each cooling condensing mechanism (6) is installed with one vibration mechanism (7).

2. The intelligent control structure for vertical ring high gradient magnetic separator according to claim 1, characterized in that, The cooling condensing mechanism (6) includes a T-shaped heat exchange plate (601), a semiconductor refrigeration sheet (602), and a heat dissipation fin (603), the T-shaped heat exchange plate (601) is fixed on the installation box (2), the semiconductor refrigeration sheet (602) is installed on the top of the T-shaped heat exchange plate (601), and the heat dissipation fin (603) is installed on the hot end of the semiconductor refrigeration sheet (602).

3. The intelligent control structure for vertical ring high gradient magnetic separator according to claim 2, characterized in that, The T-shaped heat exchange plate (601) and the heat dissipation fin (603) are both made of copper.

4. The intelligent control structure for vertical ring high gradient magnetic separator according to claim 2, characterized in that, The vibration mechanism (7) includes a cylinder (701), an electromagnet (702), a permanent magnet (703), a spring wire (704), and a guide head (705), the cylinder (701) is fixed on the T-shaped heat exchange plate (601), the electromagnet (702) is fixed on the right end of the inside of the cylinder (701), the permanent magnet (703) is arranged on the left side of the electromagnet (702), the guide head (705) is fixed on the left side of the permanent magnet (703), the guide head (705) is slidingly installed in the cylinder (701), the same-polarity magnetic poles of the electromagnet (702) and the permanent magnet (703) are arranged opposite to each other, and the electromagnet (702) and the permanent magnet (703) are elastically connected by the spring wire (704).

5. The intelligent control structure for vertical ring high gradient magnetic separator according to claim 1, characterized in that, The bottom of the installation box (2) is provided with a drainage groove (201), and the bottom of the installation box (2) is detachably installed with the water collecting box (5).