Atomizing nozzle

By designing a feed assembly and cover assembly with a specific structure, the problems of large atomized particle size and large air consumption were solved, thereby reducing the atomized particle size and air consumption, lowering processing costs and improving production efficiency.

CN223669435UActive Publication Date: 2025-12-16WUXI LONGSHENG RAIL TECH CO LTD
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Patent Information

Application Number
CN202423124251.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-16
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing atomizing nozzles have a large atomized particle size and consume a large amount of air, resulting in high processing costs and low production efficiency.

Method used

The feeding assembly and cover assembly with a specific structure, including a medium inlet channel, an auxiliary gas channel and a gas speed-increasing channel, are tightly combined to form an assembly part, which simplifies the processing technology, reduces the number of parts, and increases the gas pressure to improve the atomization effect.

Benefits of technology

This achieves a reduction in atomized particle size, reduces air consumption, lowers processing costs, and improves production efficiency and media atomization effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an atomizing nozzle which comprises a feeding assembly, the feeding assembly comprises a nozzle body, a discharging pressurizing head formed at one end of the nozzle body, a medium feeding flow channel penetrating through the nozzle body and extending into the discharging pressurizing head, and an auxiliary gas flow channel formed in the nozzle body, at least one discharging hole communicated with the medium feeding flow channel is formed in the discharging pressurizing head, and the cover assembly is installed on the feeding assembly; comprising a cover cap body connected to the spray head body in a sleeving mode, a horn opening formed in the end face of the cover cap body and matched with the discharging pressurizing head, and a gas speed increasing flow channel formed between the cover cap body and the discharging pressurizing head to communicate the horn opening with the auxiliary gas flow channel. During use, the atomization particle size is reduced, so that the gas consumption is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to nozzle technical field relates to a kind of atomizing nozzles. BACKGROUND

[0002] The function of nozzle is to atomize liquid medium to form liquid mist with very small diameter, so as to increase the contact area of liquid medium with surrounding medium, and achieve the purpose of rapid evaporation, mixing and combustion. Nozzle is a very important component, even the main component, in many kinds of spraying, spraying, oil injection, combustion equipment, tail gas treatment equipment and sand blasting equipment.

[0003] The utility model discloses a kind of novel atomizing nozzles, main body structure component;Main body structure component includes the nozzle shell body being set, the mounting ring being connected in the right side wall of nozzle shell body, the filter piece being set in the inside of mounting ring, the locking piece being set in the inside of filter piece, the nozzle head gland being set in the left side of locking piece inside, the insert piece being set in the inside of nozzle shell body left end;Filter piece includes the filter shell body being set in the inside of mounting ring, the filter screen being set on the outer surface of filter shell body, the first screw groove being set on the outer surface of filter shell body;Locking piece includes the locking ring being set in the inside of filter shell body, the second screw groove being set on the outer surface of locking ring.The novel atomizing nozzle, by the main body structure component structure being set, reaches when using, in the side wall of atomizing block, simplify the processing difficulty, facilitate sample work, so that daily use, reduce processing cost, improve production efficiency. However, the atomizing nozzle is large in atomization particle size when using, and gas consumption is large.

[0004] The utility model aims at overcoming the insufficient of prior art and provides an atomizing nozzle.

[0005] To achieve the above object, the utility model employs the technical scheme of an atomizing nozzle, which comprises:

[0006] The feed assembly comprises a nozzle body, a discharge pressurizing head formed at one end of the nozzle body, a medium inlet flow channel penetrating through the nozzle body and extending into the discharge pressurizing head, and an auxiliary gas flow channel opened in the nozzle body, and at least one discharge hole is opened in the discharge pressurizing head and communicates with the medium inlet flow channel,

[0007] The cover assembly is installed on the feed assembly and comprises a cover body sleeved on the nozzle body, a horn opening in the end face of the cover body and matched with the discharge pressurizing head, and a gas speed-increasing flow channel opened between the cover body and the discharge pressurizing head to connect the horn and the auxiliary gas flow channel.

[0008] Optimally, the feeding assembly further comprises a connector formed at the other end of the spray head body, and the medium feeding channel further penetrates through the connector.

[0009] Further, the discharge orifices are 2-8 in number and are equidistantly or symmetrically arranged on the peripheral surface of the discharge pressurizing head.

[0010] Further, the medium feeding channel comprises a first passage formed in the spray head body, a second passage formed in the spray head body and extending into the discharge pressurizing head, and an adapter passage connecting the first passage and the second passage, the cross-sectional area of the first passage being larger than that of the second passage.

[0011] Optimally, the cover assembly is detachably mounted on the feeding assembly.

[0012] Further, the cover assembly further comprises a gas storage space surrounded by the spray head body, the discharge pressurizing head and the cover body, the gas storage space being in communication with the auxiliary gas channel and the gas accelerating channel respectively.

[0013] Still further, the gas accelerating channel comprises a straight-through passage portion and a flared portion located between the cover body and the discharge pressurizing head and connected to each other, the straight-through passage portion being in communication with the horn, and the flared portion being in communication with the gas storage space.

[0014] Still further, the discharge pressurizing head comprises a pressurizing body and a discharge head formed on the outer end surface of the pressurizing body.

[0015] The inner end surface of the pressurizing body is formed on the spray head body and a first inclined surface with a gradually decreasing diameter from inside to outside is formed at the connection thereof, the first inclined surface being located in the gas storage space, and the gas accelerating channel being located at the outer periphery of the pressurizing body.

[0016] Still further, the discharge orifices are formed on the peripheral surface of the discharge head, and the pressurizing body and the discharge head have a medium-protecting bending area and a smooth transition connecting area therebetween.

[0017] The discharge head has a second inclined surface with a gradually decreasing diameter from inside to outside located outside the discharge orifices.

[0018] Optimally, a limiting stop ring body is formed on the peripheral surface of the spray head body and is spaced apart from the cover assembly.

[0019] With the technical scheme, the atomizing nozzle has the following advantages compared with the prior art: the atomizing nozzle is combined tightly together to form an assembly part by the cooperation of the specific structure of the feeding assembly and the cover assembly, so that the processing technology is simplified, the processing is facilitated, and the machining cost is reduced; the total number of parts is reduced, and the overall cost is reduced; the atomizing nozzle has the characteristics of compact structure, complete function, durability and reliability, simple process and low manufacturing cost; and the atomizing particle size is reduced and the gas consumption is reduced during use. When the gas storage space is increased, the gas pressure can be effectively improved, the medium atomization effect is further improved, and the required atomized medium particle size is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is an isometric view of the atomizing nozzle of the present application;

[0021] Figure 2 is a front view of the atomizing nozzle of the present application;

[0022] Figure 3 is an A-A sectional view of Figure 2 ;

[0023] Figure 4 is a partial enlarged view of Figure 3 . DETAILED DESCRIPTION

[0024] The present application will be further described below in conjunction with the embodiments shown in the drawings.

[0025] The following description of the embodiments with reference to the drawings is used to illustrate specific embodiments of the present application that can be implemented. The directions mentioned in the present application, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "side" and the like, are only with reference to the directions of the drawings. Therefore, the directions used are used to explain and understand the present application, and are not used to limit the present application. In addition, in the specification, unless explicitly described as the opposite, the word "comprising" or "including" should be understood to mean including the element, but not excluding any other element.

[0026] As Figure 1 and Figure 2The atomizing nozzle mainly comprises a matched feed assembly 1 and a cover assembly 2, the cover assembly 2 is usually mounted on the feed assembly 1; alternatively, the cover assembly 2 is usually preferably detachably mounted on the feed assembly 1; the detachable mode can adopt the existing conventional mode, such as setting external threads on at least a partial circumferential surface of the feed assembly 1 and setting internal threads matched with the external threads on an inner wall of the cover assembly 2, so as to realize the detachability through the threaded connection mode. When the feed assembly 1 is a non-regular cylindrical structure (such as at least one step portion a is formed on the circumferential surface), the inner wall of the cover assembly 2 is also formed with a corresponding structure, at this time, at least one sealing ring or a conventional sealing structure can be arranged between them to realize the sealing between the feed assembly 1 and the cover assembly 2. Through the cooperation of the specific structure of the feed assembly 1 and the cover assembly 2, the assembly parts can be tightly combined together, the processing technology is simplified, the machining is facilitated, the machining cost is reduced, the total number of parts is reduced, the overall cost is reduced, the structure is compact, the functions are complete, the durability is reliable, the technology is simple, and the manufacturing cost is low; and the atomized particle size is reduced to reduce the gas consumption during use.

[0027] The feed assembly 1 comprises a nozzle body 11, a discharge pressurizing head 13 (formed in a mode of one-piece forming, the same below) formed at one end of the nozzle body 11, a medium inlet flow channel 14 penetrating through the nozzle body 11 and extending into the discharge pressurizing head 13, and an auxiliary gas flow channel 15 opened in the nozzle body 11. The nozzle body 11 and the discharge pressurizing head 13 preferably have the same axial line, the medium inlet flow channel 14 is used for inputting the medium to be atomized, and the auxiliary gas flow channel 15 is used for inputting the auxiliary gas. In the embodiment, the medium inlet flow channel 14 preferably has the same axial line with the nozzle body 11 or the discharge pressurizing head 13; the auxiliary gas flow channel 15 is obliquely arranged, and the distance between the auxiliary gas flow channel 15 and the axial line of the nozzle body 11 gradually decreases in the direction from the nozzle body 11 to the discharge pressurizing head 13. The discharge pressurizing head 13 is provided with at least one discharge hole 132 communicated with the medium inlet flow channel 14, the number of the discharge holes 132 is preferably 2-8, and the discharge holes 132 are equidistantly or symmetrically arranged on the circumferential surface of the discharge pressurizing head 13; in the embodiment, the discharge holes 132 are four, and the included angle between adjacent two discharge holes 132 is 90°, so as to ensure the uniformity of the medium discharge. The feed assembly 1 usually further comprises a connecting head 12 formed at the other end of the nozzle body 11, so that the discharge pressurizing head 13 and the connecting head 12 are respectively located at the two sides of the nozzle body 11, at this time, the medium inlet flow channel 14 also penetrates through the connecting head 12. The circumferential surface of the nozzle body 11 is preferably provided with a limiting stop ring body 111 arranged in a spaced mode with the cover assembly 2, which can be matched with the connecting head 12 to facilitate the installation of the atomizing nozzle.

[0028] The medium inlet flow channel 14 includes a first channel 141 formed in the spray head body 11, a second channel 143 formed in the spray head body 11 and extending into the outlet pressurizing head 13, and an adapter channel 142 connecting the first channel 141 and the second channel 143. The cross-sectional area of the first channel 141 is greater than that of the second channel 143, so that the medium can be pressurized and throttled. The ratio of the diameter of the first channel 141 to that of the second channel 143 is preferably 3-6, and the medium after pressurization increases the ejection speed at the outlet orifice 132.

[0029] The cover assembly 2 includes a cover body 21 sleeved on the spray head body 11 (when the cover assembly 2 is detachably mounted on the inlet assembly 1, it is achieved by detachably mounting the cover body 21 on the spray head body 11), a flared mouth 23 formed on the end face of the cover body 21 and matched with the outlet pressurizing head 13 (the diameter of the flared mouth 23 gradually increases in the direction away from the spray head body 11), and a gas speed-up flow channel 24 formed between the cover body 21 and the outlet pressurizing head 13 to communicate the flared mouth 23 and the auxiliary gas flow channel 15, so that the pressure of the auxiliary gas can be greatly increased, thereby achieving the atomization effect of the medium. In this embodiment, the cover assembly 2 further includes a gas storage space 22 surrounded by the spray head body 11, the outlet pressurizing head 13, and the cover body 21 (i.e., the gas storage space 22 is surrounded by the spray head body 11, the outlet pressurizing head 13, and the cover body 21), so that the gas storage space 22 is in communication with the auxiliary gas flow channel 15 and the gas speed-up flow channel 24, respectively. This can effectively increase the gas pressure and further improve the atomization effect of the medium, so as to achieve the required particle size of the atomized medium. The gas speed-up flow channel 24 includes a straight-through flow channel portion 242 and a flared portion 241 connected between the cover body 21 and the outlet pressurizing head 13. The straight-through flow channel portion 242 is in communication with the flared mouth 23, and the flared portion 241 is in communication with the gas storage space 22, so that the auxiliary gas is introduced from the gas storage space 22 into the flared mouth 23 to fully mix with the medium outlet at the outlet orifice 132, thereby improving the atomization effect.

[0030] The general principle of the atomizing nozzle is as follows: the high-speed medium hits the thick wall of the flared mouth 23, accelerating the crushing of the medium, and the high-pressure gas from the gas speed-up flow channel 24 further disperses, further dispersing the atomized particle size, thereby forming smaller particle size and increasing the atomization effect.

[0031] In the embodiment, the specific structure of the discharge pressurizing head 13 comprises a pressurizing body 130 and a discharge head 131 formed on the outer end surface of the pressurizing body 130 (i.e. the end surface facing away from the nozzle body 11), and the gas speed-up flow channel 24 is located at the outer periphery of the pressurizing body 130. In the embodiment, the inner end surface of the pressurizing body 130 is formed on the nozzle body 11, and a first inclined surface 135 with a gradually decreasing diameter from inside to outside is formed at the connection between the pressurizing body 130 and the nozzle body 11, and the first inclined surface 135 is located in the gas storage space 22, so that the turbulence of the auxiliary gas in the gas storage space 22 can be reduced. In the embodiment, the discharge hole 132 is formed on the peripheral surface of the discharge head 131 and is connected with the second passage 143, so that the medium is pressurized and atomized. The pressurizing body 130 and the discharge head 131 have a medium-impact-preventing bending area 133 and a smooth transition connecting area 134 (in this case, the edge of the pressurizing body 130 at the connection with the discharge head 131 is a gap structure with a gap of 0.1-0.2 mm (i.e. the medium-impact-preventing bending area 133), and the edge of the outer end surface of the pressurizing body 130 is an outer arc structure with a radius of 0.5-1.5 mm), which functions to shape the high-pressure gas and avoid direct blowing on the discharge hole 131 and affecting the medium crushing of the horn 23; the discharge head 131 has a second inclined surface located outside the discharge hole 132 and gradually decreasing in diameter from inside to outside, so that the above-mentioned structure and the horn 23 cooperate to form an atomization angle limiting space, so as to limit the ejection angle of the mixed medium and air after crushing, so as to achieve the ideal atomization angle and reduce the penetration distance.

[0032] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.

Claims

1. An atomizing nozzle characterized in that it The utility model relates to a kind of feeding assemblies and cover assemblies, comprising: Feeding assembly (1), the feeding assembly (1) includes spray head body (11), the discharge pressurizing head (13) formed in one end of the spray head body (11), the medium inlet flow channel (14) that passes through the spray head body (11) and extends to the discharge pressurizing head (13) and the auxiliary gas flow channel (15) opened in the spray head body (11), at least one discharge hole (132) is opened in the discharge pressurizing head (13) and is communicated with the medium inlet flow channel (14), Cover assembly (2), the cover assembly (2) is installed on the feeding assembly (1), including cover body (21) that is sleeved on the spray head body (11), flared mouth (23) that is opened in the end face of the cover body (21) and is matched with the discharge pressurizing head (13) and gas speed-up flow channel (24) that is opened between the cover body (21) and the discharge pressurizing head (13) to communicate the flared mouth (23) and the auxiliary gas flow channel (15).

2. The atomizing nozzle of claim 1, wherein: The feeding assembly (1) further includes a connector (12) formed at the other end of the spray head body (11), and the medium inlet flow channel (14) further passes through the connector (12).

3. The atomizing nozzle of claim 1 or 2, wherein: The discharge hole (132) is 2-8, which is equally spaced or symmetrically arranged on the peripheral surface of the discharge pressurizing head (13).

4. The atomizing nozzle of claim 1 or 2, wherein: The medium inlet flow channel (14) includes a first channel (141) opened in the spray head body (11), a second channel (143) opened in the spray head body (11) and extending into the discharge pressurizing head (13), and an adapter channel (142) connecting the first channel (141) and the second channel (143), the cross-sectional area of the first channel (141) is greater than that of the second channel (143).

5. The atomizing nozzle of claim 1, wherein: The cover assembly (2) is detachably installed on the feeding assembly (1).

6. The atomizing nozzle of claim 1 or 5, wherein: The cover assembly (2) further includes a gas storage space (22) surrounded by the spray head body (11), the discharge pressurizing head (13) and the cover body (21), and the gas storage space (22) is respectively communicated with the auxiliary gas flow channel (15) and the gas speed-up flow channel (24).

7. The atomizing nozzle of claim 6, wherein: The gas speed-up flow channel (24) includes a straight-through flow channel portion (242) and a flared portion (241) located between the cover body (21) and the discharge pressurizing head (13) and connected to each other, the straight-through flow channel portion (242) is communicated with the flared mouth (23), and the flared portion (241) is communicated with the gas storage space (22).

8. The atomizing nozzle of claim 6, wherein: The discharge pressurizing head (13) includes a pressurizing body (130) and a discharge head (131) formed on the outer end surface of the pressurizing body (130); The inner end surface of the pressurizing body (130) is formed on the shower head body (11) and a first inclined surface (135) with a gradually decreasing diameter from inside to outside is formed at the connection thereof, the first inclined surface (135) is located in the gas storage space (22), and the gas accelerating flow channel (24) is located at the outer circle of the pressurizing body (130).

9. The atomizing nozzle of claim 8, wherein: The discharge hole (132) is formed on the peripheral surface of the discharge head (131), and the pressurizing body (130) and the discharge head (131) have a medium protection bending area (133) and a smooth transition connection area (134) therebetween. The discharge head (131) has a second inclined surface located outside the discharge hole (132) and gradually decreasing in diameter from inside to outside.

10. The atomizing nozzle of claim 1 or 2, wherein: A limiting baffle ring body (111) is formed on the peripheral surface of the shower head body (11) and is spaced apart from the cover assembly (2).

Citation Information

Patent Citations

  • Novel atomizing nozzle

    CN220215323U