Hose detection machine
By designing a hose inspection machine for real-time inspection and classification, the problem of hose defects in the injection molding process was solved, improving product qualification rate and production efficiency.
Patent Information
- Application Number
- CN202422818847.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In existing technologies, hose heads are prone to incomplete filling or blockage during injection molding, leading to leakage and resource waste. Furthermore, testing is usually conducted independently outside the production line, making it difficult to provide timely feedback and adjust production parameters.
Design a hose inspection machine, including receiving, carrying, feeding, visual inspection and unloading mechanisms. The machine performs inspection by placing the hose in a horizontally positioned hose trough, and performs external inspection. The visual inspection mechanism detects hose defects and sorts qualified products and waste products for output, realizing closed-loop inspection within the injection molding process.
It enables real-time detection and classification of hoses, improves the product injection molding pass rate, provides timely feedback for adjusting production parameters, and reduces resource waste.
Smart Images

Figure CN223669697U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of hose manufacturing, particularly relates to a hose detection machine. BACKGROUND
[0002] As a common packaging material, the hose is widely used in many industries such as cosmetics, medicines and food, and the pipe head is usually manufactured by injection molding process to ensure good sealing and aesthetics. However, due to the performance difference of the injection molding machine, process parameters (such as temperature, pressure) fluctuation and mold state and other factors, occasionally, the hose pipe head may not be filled or the hole may be blocked. The hose pipe head is not filled with plastic material, forming a hollow or insufficient part, which may cause leakage when filling liquid later. The hole is blocked due to material blockage, which affects the subsequent opening and use experience. These situations will cause resource waste, so the hose needs to be checked comprehensively and carefully before it is shipped. Generally, the detection is independent of the injection head process, such as detection on the conveyor belt or turntable, which increases the complexity of the production line layout and makes it difficult to adjust the production parameters in real time. SUMMARY
[0003] The main purpose of the utility model is to provide a hose detection machine, which can effectively detect whether the hose is qualified and timely feedback and adjust the production parameters.
[0004] To achieve the above purpose, the hose detection machine provided by the utility model comprises:
[0005] A rack;
[0006] A receiving mechanism arranged on the rack, the receiving mechanism is used for receiving a hose;
[0007] A bearing mechanism arranged on the rack, the bearing mechanism comprises a pipe groove, and the pipe groove is horizontally placed;
[0008] A feeding mechanism arranged on the rack, the feeding mechanism clamps and takes the hose received by the receiving mechanism and carries the hose to the pipe groove;
[0009] A visual detection mechanism arranged on the rack and located on both sides of the pipe groove, the visual detection mechanism is used for detecting the hose carried by the bearing mechanism to distinguish qualified products and waste products; and
[0010] A discharging mechanism arranged on the rack, the discharging mechanism is used for removing the waste products in the pipe groove and separating the qualified products and the waste products.
[0011] In an embodiment, the receiving mechanism comprises:
[0012] A mounting frame arranged on the rack;
[0013] a support frame arranged on the mounting frame;
[0014] a support assembly comprising at least one mandrel, a plurality of the mandrels being arranged in the first direction on the support frame, and the mandrels being arranged vertically and used for bearing the hose;
[0015] a rotating assembly arranged on the mounting frame, the rotating assembly being drivingly connected to the support frame to drive the support frame to rotate so that the mandrels are arranged horizontally.
[0016] In an embodiment, two of the support assemblies are arranged in the second direction to be spaced from each other so that, after the rotating assembly drives the support frame to rotate, the two support assemblies are arranged in the second direction to be spaced from each other from top to bottom.
[0017] In an embodiment, the receiving mechanism further comprises a lifting assembly and a stand, the support frame, the support assembly and the rotating assembly are arranged on the stand, and the lifting assembly is mounted on the mounting frame and drivingly connected to the stand.
[0018] In an embodiment, the visual detection mechanism comprises a light source and a camera, the light source and the camera are arranged at two ends of the pipe groove respectively to detect the hose on the pipe groove.
[0019] In an embodiment, the feeding mechanism comprises:
[0020] a first mounting plate extending in the first direction;
[0021] a plurality of gripping assemblies arranged in the first direction on the first mounting plate, each of the gripping assemblies corresponding to gripping the hose on one of the mandrels;
[0022] a first driving assembly arranged on the frame and drivingly connected to the first mounting plate, the first driving assembly driving the first mounting plate to move in a second direction to horizontally place the hose in the pipe groove correspondingly;
[0023] wherein the pipe groove extends in the second direction.
[0024] In an embodiment, the hose detection machine further comprises a waste box and a conveying belt, the waste box and the conveying belt are arranged at two ends of the pipe groove in the second direction respectively.
[0025] In an embodiment, the discharging mechanism comprises:
[0026] a second mounting plate extending in the first direction;
[0027] A plurality of poking assemblies are arranged on the side of the second mounting plate facing the rack in the first direction, each of the poking assemblies corresponding to one of the pipe slots;
[0028] A second driving assembly is arranged on the rack, the second driving assembly driving the second mounting plate to move in the second direction, and pushing the qualified products on the pipe slots to the conveying belt in the second direction through the poking assemblies, and pushing the defective products on the pipe slots to the defective product box in the second direction.
[0029] In an embodiment, the poking assembly comprises:
[0030] A lifting structure is arranged on the second mounting plate;
[0031] A poking plate is drivingly connected with the lifting structure, and the lifting structure drives the poking plate to lift.
[0032] In an embodiment, the rack has a feeding station and a discharging station, the feeding mechanism is located at the feeding station, the discharging mechanism is located at the discharging station, and the defective product box and the conveying belt are arranged on both sides of the discharging station; the soft tube detection machine further comprises a carrying mechanism drivingly connected with the carrying mechanism to drive the carrying mechanism to move between the feeding station and the discharging station.
[0033] In the technical scheme, the feeding mechanism is used to transfer the completed soft tube received by the receiving mechanism to the carrying mechanism, one soft tube is placed in each pipe slot, the pipe slot is horizontally arranged, the soft tube is also horizontally arranged, the outside and the inside of the soft tube are communicated, the outer wall of the soft tube is supported by the pipe slot, and the inside is hollow, so that when the visual detection mechanism detects the soft tube, if the soft tube has defects such as a blocked hole, the result can be obtained through detection, the light effect is avoided when the supporting structure is inserted into the soft tube for detection again, and the accuracy of the detection result is affected, the soft tube after detection by the visual detection mechanism is a qualified product if it has no defects, and is a defective product if it has defects, the defective product in the pipe slot is removed by the discharging mechanism, and the qualified product is transferred to the next process, so that the qualified product and the defective product are classified and output, in addition, after the soft tube is completed on the injection molding machine, the robot or other mechanical hand clamps and transfers the completed soft tube from the mold of the injection molding machine to the receiving mechanism, and waits for the feeding mechanism to take away, the part arranged on the auxiliary equipment is used for detecting, the completed soft tube is directly checked for forming defects, the defective product is removed, and the qualified product is output, the production in the injection molding process is realized to form a closed loop, all the output products are qualified products, problems are found in time, and injection molding parameters are adjusted to improve the injection molding process and improve the injection molding qualification rate. BRIEF DESCRIPTION OF DRAWINGS
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative labor.
[0035] Figure 1 The structural schematic diagram of an embodiment of the hose detection machine provided by the present application is shown in the figure.
[0036] Figure 2 The structural schematic diagram of the receiving mechanism provided by the present application is shown in the figure.
[0037] Figure 3 The structural schematic diagram of the feeding mechanism provided by the present application is shown in the figure.
[0038] Figure 4 The structural schematic diagram of the discharging mechanism provided by the present application is shown in the figure.
[0039] Figure 5 The structural schematic diagram of the bearing mechanism and the carrying mechanism provided by the present application is shown in the figure.
[0040] Explanation of figure numbers:
[0041] 100, rack;
[0042] 200, receiving mechanism; 210, mounting frame; 220, support frame; 221, support rod; 222, support plate; 230, support assembly; 231, core rod; 240, rotating assembly; 241, overturning cylinder; 242, connecting rod; 250, lifting assembly; 260, stand; 261, first plate; 262, second plate; 263, third plate;
[0043] 300, bearing mechanism; 310, bearing plate; 320, pipe groove;
[0044] 400, feeding mechanism; 410, feeding frame; 420, first mounting plate; 430, clamping assembly; 440, first driving assembly;
[0045] 500, visual detection mechanism;
[0046] 600, discharging mechanism; 610, discharging frame; 620, second mounting plate; 630, pushing assembly; 631, lifting structure; 632, pushing plate; 640, second driving assembly;
[0047] 700, carrying mechanism;
[0048] 800, conveying belt; 810, waste box.
[0049] The purposes, functional features and advantages of the utility model will be further explained in combination with embodiments with reference to the drawings. DETAILED DESCRIPTION
[0050] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0051] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.
[0052] In addition, if the embodiments of the utility model involve the description of "first", "second", etc., the description of "first", "second", etc. is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature. In addition, "and / or" or "and / or" appearing throughout the text means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfy the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0053] The utility model provides a kind of hose detection machine.
[0054] Please refer to Figure 1 And Figure 5 In an embodiment of the utility model, the hose detection machine comprises:
[0055] The rack 100 is provided with a receiving mechanism 200, and the receiving mechanism 200 is used for receiving the hose.
[0056] The receiving mechanism 200 is provided on the rack 100, and the receiving mechanism 200 is used for receiving the hose.
[0057] The carrying mechanism 300 is provided on the rack 100, and the carrying mechanism 300 comprises a pipe groove 320, and the pipe groove 320 is horizontally placed.
[0058] The feeding mechanism 400 is arranged on the rack 100, and the feeding mechanism 400 clamps the hose received by the receiving mechanism 200 and carries the hose to the pipe groove 320.
[0059] The visual detection mechanism 500 is arranged on the rack 100 and located on both sides of the pipe groove 320, so as to detect the hose carried by the carrying mechanism 300 to distinguish the qualified product and the waste product.
[0060] The discharging mechanism 600 is arranged on the rack 100, and the discharging mechanism 600 is used for removing the waste product in the pipe groove 320 and separating the qualified product and the waste product.
[0061] In the technical scheme of the utility model, the feeding mechanism 400 is used for transferring the hose with injection molding completed received by the receiving mechanism 200 to the carrying mechanism 300, one hose is placed in each pipe groove 320, the pipe groove 320 is horizontally arranged, so that the hose is also horizontally arranged, the outside and the inside of the hose are communicated, the outer wall of the hose is supported by the pipe groove 320, and the inside is hollow, so that when the visual detection mechanism 500 detects the hose, if the hose has defects such as blocked holes, the result can be obtained through detection, the light effect is avoided when the supporting structure is inserted into the hose for detection again, and the accuracy of the detection result is affected, the hose after detection by the visual detection mechanism 500 is the qualified product without defects, and the waste product with defects, the waste product in the pipe groove 320 is removed by the discharging mechanism 600, and the qualified product is transferred to the next process, so that the qualified product and the waste product are classified and output, in addition, after the hose is injection molded on the injection molding machine, the robot or other mechanical hand clamps and transfers the injection molded hose from the mold of the injection molding machine to the receiving mechanism 200, and waits for the feeding mechanism 400 to take away, the part for detection is arranged on the auxiliary machine equipment, the injection molded hose is directly checked for forming defects, the waste product is removed, and the qualified product is output, that is, the injection molding process is realized in the closed loop of production and detection, all the output products are qualified products, problems are found in time, and injection molding parameters are adjusted and improved to improve the injection molding qualification rate of products.
[0062] In detail, the rack 100 is located beside the hose head injection machine and the robot, the receiving mechanism 200 is used for receiving the hose product with injection molded heads transferred by the robot, and the hose product received by the receiving mechanism 200 is transferred to the carrying mechanism 300 by the feeding mechanism 400, so as to be detected subsequently, the carrying mechanism 300 comprises a carrying plate 310, a plurality of pipe grooves 320 are arranged on the carrying plate 310 and spaced apart along a first direction, the pipe groove 320 is a structure that is open at both ends and the upper part and is surrounded on both sides, so as to be placed in the hose and avoid that the hose moves and affects the detection precision.
[0063] In the embodiment of the utility model, the receiving mechanism 200 comprises:
[0064] The mounting frame 210 is arranged on the rack 100.
[0065] The support frame 220 is arranged on the mounting frame 210.
[0066] The support assembly 230 comprises at least one core rod 231, and the plurality of core rods 231 are arranged in the first direction on the support frame 220 and are vertically arranged and used for bearing the hoses.
[0067] The rotating assembly 240 is arranged on the mounting frame 210, and the rotating assembly 240 is drivingly connected to the support frame 220 to drive the support frame 220 to rotate so that the core rods 231 are horizontally arranged.
[0068] Please refer to Figure 2 The receiving mechanism 200 comprises the mounting frame 210 arranged on the rack 100, the rotating assembly 240 arranged on the mounting frame 210, the rotating assembly 240 drivingly connected to the support frame 220 to drive the support frame 220 to rotate, the support assembly 230 arranged on the support frame 220, the support assembly 230 comprising the plurality of core rods 231, the number of the core rods 231 being the same as the number of the molds of the injection molding machine and the arrangement direction being the same, the number of the core rods 231 being the same as the number of the pipe grooves 320 and the interval being the same, so that the hoses can be placed on the core rods 231 at one time after the robot takes the hoses from the molds of the injection molding machine, at this time, the hoses are vertically arranged on the core rods 231, the support frame 220 is rotated by the rotating assembly 240, the core rods 231 are turned over by 90°, at this time, the core rods 231 are horizontally arranged and face the bearing mechanism 300, the hoses on the core rods 231 are all clamped away by the feeding mechanism 400, and the hoses are transferred to the pipe grooves 320, at this time, the hoses are horizontally arranged in the pipe grooves 320 and the two ends are communicated with the outside, so as to facilitate the detection of the subsequent visual detection mechanism 500.
[0069] The rotating assembly 240 comprises the turnover cylinder 241 and the connecting rod 242, the cylinder body of the turnover cylinder 241 is connected to the mounting frame 210, the piston rod is connected to the connecting rod 242, the other end of the connecting rod 242 is connected to the support frame 220, the turnover cylinder 241 is vertically arranged, that is, the piston rod is vertically extended and retracted, when the piston rod is extended upwards, the support frame 220 is rotated through the connection of the connecting rod 242.
[0070] In the embodiment of the utility model, two support assemblies 230 are arranged in the second direction to be spaced apart, so that the two support assemblies 230 are arranged in the second direction to be spaced apart after the rotating assembly 240 drives the support frame 220 to rotate.
[0071] Please refer to Figure 2At least two support assemblies 230 are arranged on the support frame 220, a plurality of core rods 231 are arranged in each support assembly 230, and the total number of the core rods 231 on the support frame 220 is the same as the number and arrangement of the molds on the injection molding machine, so as to facilitate the robot to correspondingly transfer the hose on the mold to the core rod 231, in addition, the number of the pipe grooves 320 is the same as the number of the core rods 231 of each support assembly 230, when the support frame 220 is rotated by 90°, the core rods 231 of the two support assemblies 230 are in a horizontal state, and the support assembly 230 far away from the bearing mechanism 300 is located above the other group of support assemblies 230, after the core rods 231 are rotated to be horizontal, the feeding mechanism 400 first clamps the end of the hose on the lower core rod 231 to separate it from the core rod 231, and places the hose into the pipe groove 320 on the bearing mechanism 300 along the second direction, waits for detection, after detection is completed and unloading, the feeding mechanism 400 clamps the end of the core rod 231 of the upper support assembly 230, and moves it along the second direction to separate it from the core rod 231, and places it into the pipe groove 320 along the second direction, waits for detection, at this time, the hose on the support assembly 230 is completely transferred, the rotating assembly 240 rotates the support frame 220 to rotate it by 90° in the opposite direction, at this time, the core rod 231 is vertically upward, and waits for the robot to clamp the hose again.
[0072] In the embodiment of the utility model, the receiving mechanism 200 further includes a lifting assembly 250 and a stand 260, the support frame 220, the support assembly 230 and the rotating assembly 240 are all arranged on the stand 260, the lifting assembly 250 is installed on the mounting frame 210, and the lifting assembly 250 is drivingly connected with the stand 260.
[0073] Please refer to Figure 2A stand 260 is arranged on the mounting frame 210, a fixed end of the lifting assembly 250 is mounted on the mounting frame 210, and a driving end is connected to the stand 260; the stand 260 comprises a first plate 261 arranged horizontally and a second plate 262 arranged at both ends of the first plate 261 and extending upward, and a third plate 263 arranged below both ends of the first plate 261 and extending downward; the support frame 220 is arranged above the first plate 261 and between the two second plates 262; the support frame 220 comprises a support rod 221 and a support plate 222; both ends of the support rod 221 are rotatably connected to the two second plates 262 through bearings, and the lower part of the support rod 221 is fixedly connected to the support plate 222; the support assembly 230 is mounted on the support plate 222; the turnover cylinder 241 is mounted on the third plate 263; the connecting rod 242 is connected to the support rod 221 through a rotating shaft penetrating through the second plate 262; the support frame 220 is driven to rotate by the turnover cylinder 241 and the connecting rod 242, and the mandrel 231 is driven to rotate; due to the limited height of the feeding mechanism 400, when the support assembly 230 is rotated by 90°, the feeding mechanism 400 first clamps the hose on the lower mandrel 231 to separate the hose from the mandrel 231, and then the lifting assembly 250 drives the stand 260 to move downward, so that the feeding mechanism 400 can clamp the hose on the upper mandrel 231 and separate the hose from the mandrel 231 and send the hose to the bearing mechanism 300; the lifting assembly 250 can adopt a linear driving structure such as a cylinder, a hydraulic cylinder or an electric telescopic rod.
[0074] In the embodiment of the utility model, the visual detection mechanism 500 includes a light source (not shown) and a camera, the light source and the camera are arranged at both ends of the pipe groove 320 to detect the hose on the pipe groove 320, the detection of the hose needs to detect the inner wall and the outer wall respectively, the camera is arranged on the rack 100 and located at one end of the pipe groove 320, at both ends of the pipe groove 320, the light source opposite to the camera corresponds to the pipe groove 320, provides the light source for the shooting of the camera and is used for detecting the inner wall of the hose, the light source on the same side of the camera is arranged on the camera, the light source irradiates the outer wall of the hose and is shot by the camera, detects whether the outer wall of the hose has defects, if the inner wall or the outer wall has defects, can feedback to the injection molding machine and improve the parameter, the specific principle of visual detection is not repeated.
[0075] In the embodiment of the utility model, the feeding mechanism 400 comprises:
[0076] The first mounting plate 420 extends along the first direction;
[0077] The clamping assembly 430 is arranged at least one and is arranged on the first mounting plate 420 along the first direction, and each clamping assembly 430 corresponds to clamp a hose on a mandrel 231;
[0078] The first driving assembly 440 is arranged on the rack 100 and drives the first mounting plate 420 to move along the second direction, so as to horizontally place the hose in the pipe groove 320 correspondingly.
[0079] The pipe groove 320 extends along the second direction.
[0080] Please refer to Figure 3 The feeding mechanism 400 comprises a feeding frame 410, a first mounting plate 420 is slidingly arranged on the feeding frame 410, the first mounting plate 420 extends along the first direction, and a plurality of clamping assemblies 430 are arranged on the first mounting plate 420 along the first direction and at intervals, the number and interval of the clamping assemblies 430 are the same as the number and interval of each pipe groove 320 and the number and interval of each core rod 231 on each supporting assembly 230, so that each clamping assembly 430 can clamp a hose on each core rod 231 correspondingly, and the hose can be conveyed into the pipe groove 320 by moving along the second direction. The first driving assembly 440 is arranged on the feeding frame 410, and a motor and a conveying belt can be used in cooperation. The motor drives the conveying belt to rotate, the first mounting plate 420 is arranged on the conveying belt, and the first mounting plate 420 is driven to move along the second direction by the conveying belt. On the side of the feeding frame 410 opposite to the conveying belt, a guide rail is arranged, and a sliding block on the first mounting plate 420 is matched with the guide rail, so that the first mounting plate 420 can move stably. The clamping assembly 430 can be a finger air cylinder.
[0081] In another embodiment, the clamping assembly 430 can be a finger air cylinder, which is slidingly arranged on the first mounting plate 420. By sliding the first mounting plate 420 along the first direction, the hose on the core rod 231 arranged along the first direction at intervals can be clamped, and the hose can be placed in the pipe groove 320 arranged along the first direction at intervals correspondingly. Compared with the embodiment, the clamping assembly 430 arranged in multiple can improve the efficiency of transferring and feeding.
[0082] In the embodiment of the utility model, the hose detection machine further comprises a waste box 810 and a conveying belt 800, the waste box 810 and the conveying belt 800 are arranged at two ends of the pipe groove 320 along the second direction respectively, when the hose in the pipe groove 320 is detected by the detection mechanism, the qualified hose is discharged to the conveying belt 800 by the discharging mechanism 600 and is conveyed to the next process, the waste is transferred to the waste box 810 by the discharging mechanism 600, and the above-mentioned action is repeated, so that the qualified hose and the waste are classified and output, and subsequent detection and classification are avoided.
[0083] In the embodiment of the utility model, the discharging mechanism 600 comprises:
[0084] The second mounting plate 620 extends along the first direction.
[0085] The dialing assembly 630 is provided at least one, and is arranged on the side of the second mounting plate 620 facing the rack 100 in the first direction, each dialing assembly 630 corresponds to one pipe groove 320;
[0086] The second driving assembly 640 is arranged on the rack 100, and drives the second mounting plate 620 to move in the second direction, and pushes the qualified product on the pipe groove 320 to the conveying belt 800 in the second direction and pushes the waste product on the pipe groove 320 to the waste box 810 in the second direction through the dialing assembly 630.
[0087] Please refer to Figure 4 The blanking mechanism 600 comprises a blanking frame 610, a second mounting plate 620 is slidingly arranged on the blanking frame 610, the second mounting plate 620 is driven to slide on the blanking frame 610 in the second direction by the second driving assembly 640, the second mounting plate 620 extends in the first direction, and a plurality of dialing assemblies 630 are arranged in the first direction at intervals, the number and interval of the dialing assemblies 630 are the same as the number and distance between each pipe groove 320 and each core rod 231 on each supporting assembly 230, when the visual detection mechanism 500 completes the detection of the hose in the pipe groove 320, the dialing assembly 630 moves to the pipe groove 320 corresponding to each dialing assembly 630, since the conveying belt 800 and the waste box 810 are located on both sides of the pipe groove 320, the qualified hose is dialled to the conveying belt 800 by the dialing assembly 630, and the waste product is dialled to the waste box 810, so that the qualified product is orderly output, wherein the second driving assembly 640 is the same as the first driving assembly 440, and will not be described in detail here.
[0088] In the embodiment of the utility model, the dialing assembly 630 comprises:
[0089] The lifting structure 631 is arranged on the second mounting plate 620;
[0090] The dialing plate 632 is drivenly connected with the lifting structure 631, and the lifting structure 631 drives the dialing plate 632 to lift.
[0091] Please refer to Figure 4The dialing assembly 630 comprises a lifting structure 631 and a dialing plate 632, the lifting structure 631 can adopt a structure such as a pneumatic cylinder, each lifting structure 631 is correspondingly connected with one dialing plate 632, specifically, each dialing assembly 630 corresponds to one pipe groove 320, first, the second driving assembly 640 drives the second mounting plate 620 to move to one side close to the waste box 810, the dialing assembly 630 is close to one end of the waste box 810, the pipe groove 320 corresponding to the qualified hose, the lifting structure 631 corresponding to the pipe groove 320 where the waste hose is located drives the dialing plate 632 to descend and contact the hose, the lifting structure 631 corresponding to the pipe groove 320 where the waste hose is located drives the dialing plate 632 to ascend and move away from the hose, at this time, the second driving assembly 640 drives the second mounting plate 620 to move along the second direction to the conveying belt 800, so that the qualified hose is orderly pushed to the conveying belt 800 through the dialing plate 632, then the dialing plate 632 corresponding to the qualified hose is driven to ascend by the lifting structure 631, the dialing plate 632 corresponding to the lifting structure 631 of the unqualified hose is driven to descend and contact the unqualified hose close to one end of the conveying belt 800, the second driving assembly 640 drives the second mounting plate 620 to move along the second direction to one end of the waste box 810, so that the unqualified hose is pushed into the waste box 810, so that the qualified hose and the waste are classified and output, and the above-mentioned action is repeated for the hose detected later, not only the qualified hose and the waste are efficiently classified and output, but also the qualified hose can be orderly output, that is, the qualified hose is orderly placed on the output belt, so that the hose is directly connected with the subsequent hose, and the labor intensity of the pipe arranging is reduced.
[0092] In the embodiment of the utility model, the rack 100 has a feeding station and a discharging station, the feeding mechanism 400 is located at the feeding station, the discharging mechanism 600 is located at the discharging station, and the waste box 810 and the conveying belt 800 are arranged on the two sides of the discharging station.
[0093] Please refer to Figure 1 and Figure 5The feeding station and the discharging station are arranged at intervals along the first direction, the receiving mechanism 200 is close to the feeding station, the feeding mechanism 400 is located at the feeding station, the discharging mechanism 600 is located at the discharging station, the carrying mechanism 700 drives the carrying mechanism 300 to move between the feeding station and the discharging station, and the visual inspection mechanism 500 is located between the feeding station and the discharging station and at one side of the carrying mechanism 700, that is, when the receiving mechanism 200 receives the hose transferred by the robot, the carrying mechanism 700 transfers the carrying mechanism 300 to the feeding station, the clamping assembly 430 of the feeding mechanism 400 clamps the hose and moves along the second direction to place the hose in the pipe groove 320, the carrying mechanism 700 drives the carrying mechanism 300 to move along the first direction towards the discharging mechanism 600, and the visual inspection mechanism 500 is passed in the middle, the visual inspection mechanism 500 sequentially inspects the hose in the pipe groove 320, so that the detection result of which pipe groove 320 is a qualified product and which is a waste product is obtained. When the carrying mechanism 700 moves the carrying mechanism 300 to the discharging station, the waste box 810 and the conveying belt 800 are located at two sides of the carrying mechanism 700, the qualified hose is pushed to the conveying belt 800 by the corresponding poking assembly 630 of the pipe groove 320, and the waste is pushed into the waste box 810, so that the classified and orderly output of the hose is finally realized.
[0094] Among them, the carrying mechanism 700 can adopt the combination of a motor and a conveying belt, and the carrying mechanism 300 is installed on the conveying belt through a mounting block, or a lead screw module or the like is adopted to realize the movement of the carrying mechanism 300, which is not limited here.
[0095] The above only describes the exemplary embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation or direct / indirect application in other related technical fields under the technical concept of the present application is included in the patent protection range of the present application.
Claims
1. A hose testing machine characterized by, The application relates to a soft tube detection machine. The machine comprises: a rack; a receiving mechanism arranged on the rack, which is used for receiving soft tubes; a carrying mechanism arranged on the rack, which comprises a tube groove arranged horizontally; a feeding mechanism arranged on the rack, which clamps and carries the soft tubes received by the receiving mechanism to the tube groove; a visual detection mechanism arranged on the rack and located on both sides of the tube groove, which is used for detecting the soft tubes carried by the carrying mechanism to distinguish qualified products and waste products; and a discharging mechanism arranged on the rack, which is used for discharging the waste products in the tube groove to separate the qualified products and the waste products.
2. The hose testing machine of claim 1, wherein, The receiving mechanism comprises: a mounting frame arranged on the rack; a support frame arranged on the mounting frame; a support assembly comprising at least one core rod, a plurality of the core rods being arranged in a first direction on the support frame and arranged vertically and used for carrying the soft tubes; a rotating assembly arranged on the mounting frame, which is drivingly connected to the support frame to drive the support frame to rotate so that the core rods are arranged horizontally.
3. The hose testing machine of claim 2, wherein, The support assembly is arranged in a second direction and spaced apart in two, so that after the support frame is driven to rotate by the rotating assembly, the two support assemblies are arranged in a vertical direction.
4. The hose testing machine of claim 3, wherein, The receiving mechanism further comprises a lifting assembly and a stand, the support frame, the support assembly and the rotating assembly are arranged on the stand, and the lifting assembly is arranged on the mounting frame and drivingly connected to the stand.
5. The hose testing machine of any one of claims 1 to 4, wherein, The visual detection mechanism comprises a light source and a camera, which are arranged on both ends of the tube groove to detect the soft tubes on the tube groove.
6. The hose testing machine of claim 2, wherein, The feeding mechanism comprises: a first mounting plate extending in the first direction; at least one clamping assembly arranged in the first direction on the first mounting plate, each clamping assembly corresponding to clamp the soft tube on the core rod; a first driving assembly arranged on the rack and drivingly connected to the first mounting plate, which drives the first mounting plate to move in a second direction to horizontally arrange the soft tubes in the tube groove; wherein the tube groove extends in the second direction.
7. The hose testing machine of claim 6, wherein, The soft tube detection machine further comprises a waste box and a conveying belt, which are arranged on both ends of the tube groove in the second direction.
8. The hose testing machine of claim 7, wherein, The discharging mechanism comprises: a second mounting plate extending in the first direction; at least one pushing assembly arranged in the first direction on one side of the second mounting plate facing the rack, each pushing assembly corresponding to one tube groove; a second driving assembly arranged on the rack, which drives the second mounting plate to move in the second direction and pushes the qualified products on the tube groove to the conveying belt and the waste products on the tube groove to the waste box in the second direction through the pushing assembly.
9. The hose testing machine of claim 8, wherein, The pushing assembly comprises: a lifting structure arranged on the second mounting plate; a pushing plate drivingly connected to the lifting structure, which is driven by the lifting structure to lift and lower.
10. A hose testing machine as claimed in any one of claims 7 to 9, wherein, The rack has a feeding station and a discharging station, the feeding mechanism is located at the feeding station, the discharging mechanism is located at the discharging station, and the waste box and the conveying belt are arranged on both sides of the discharging station; the hose detection machine further comprises a carrying mechanism, and the carrying mechanism is drivingly connected with the carrying mechanism to drive the carrying mechanism to move between the feeding station and the discharging station.