Bending device for bus welding lead

By designing an automated bending table and bending mechanism, and utilizing the synergistic effect of cylinders and rotating rods, rapid and convenient bending of the bus welding leads was achieved, solving the problem of cumbersome manual bending operations and improving work efficiency.

CN223670084UActive Publication Date: 2025-12-16TANGSHAN HAITAI NEW ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423307813.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-16
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, the bending operation of bus welding leads mainly relies on manual labor, which leads to cumbersome, time-consuming and labor-intensive operations, reducing work efficiency.

Method used

A device including a bending table and a bending mechanism was designed. By utilizing the coordinated action of a cylinder and a rotating rod, the automatic bending of the bus welding lead wire is achieved. Through the cooperation of the lead wire guide groove and the bending wire groove, a fast and convenient bending operation is realized.

Benefits of technology

It enables rapid and automatic bending of bus welding leads, simplifies the operation process, improves work efficiency, saves time and effort, and avoids the tedious process of manual bending.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223670084U_ABST
    Figure CN223670084U_ABST
Patent Text Reader

Abstract

The utility model discloses a confluence welding lead bending device, which belongs to the technical field of confluence welding lead bending and comprises a bending table, the bending table and a bending mechanism are matched for use, when a confluence welding lead needs to be bent, the confluence welding lead is arranged in a lead guide groove, and a bending part is arranged in a bending wire groove, so that the confluence welding lead is bent. A first air cylinder is started to drive an output end to push a fixed pressing plate to enable the fixed pressing plate to be pressed and fixed to the top face of a bending table through a lead pressing groove before convergence welding leads are welded, a second air cylinder is started to drive an output end to push a connecting plate, second rotating rods at the two ends of the second air cylinder rotate in a fixing barrel, the second air cylinder inclines, and then the leads are welded. After the output end of a second air cylinder pushes a connecting plate, a bending pressing plate is pushed to turn over through third rotating rods at the two ends of the connecting plate, first rotating rods on the two sides of the bending pressing plate rotate in first rotating holes, the confluence welding lead is bent, and therefore the purpose of rapidly and automatically bending the confluence welding lead is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of convergence welding lead bending, especially to a convergence welding lead bending device. BACKGROUND

[0002] Convergence welding is a connection technology widely used in the fields of electric power industry and electronic manufacturing. It mainly connects multiple battery monomers, circuit elements or bus bars through leads or other conductive materials by welding to form reliable electrical connections. This connection method has the advantages of strong current transmission capacity, stable and reliable connection, strong adaptability, etc., and is commonly used in the fields of solar cell panels, power equipment, electrified railways, new energy vehicles, etc., and is one of the key technologies for efficient transmission and distribution of electric energy.

[0003] In the prior art, during the production and processing of solar panel cells, the convergence welding leads of multiple solar cell pieces need to be connected through tin-copper strips, and then the convergence welding leads are bent towards the solar cell pieces to facilitate subsequent packaging and other operations. However, the current bending of convergence welding leads is mainly achieved manually, and the workers bend the convergence welding leads by hand using bending tools, which makes the operation of bending the convergence welding leads cumbersome and time-consuming and labor-intensive, thereby reducing the bending work efficiency. UTILITY MODEL CONTENT

[0004] The main purpose of the utility model is to provide a convergence welding lead bending device that can effectively solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:

[0006] A convergence welding lead bending device, comprising a bending table, wherein the top surface of the bending table is provided with a bending mechanism, and the bending mechanism comprises a first air cylinder, a fixed pressing plate, a support plate, a second air cylinder and a bending pressing plate; the first air cylinder is fixedly connected to the top of the right concave seat on the top surface of the bending table, and the fixed pressing plate is fixedly connected to the output end of the first air cylinder; the top surface of the bending table and the right side of the concave seat are also fixedly connected with symmetrical support plates, and the second air cylinder is movably connected between the fixed cylinders on the opposite walls of the symmetrical support plates through second rotating rods on both sides; the bending pressing plate is movably connected to the right side of the bending table through first rotating rods on both sides, and the second air cylinder is movably connected with the bending pressing plate through third rotating rods on both sides of the connecting plate fixedly connected to the output end bottom.

[0007] Preferably, the top surface of the bending table is provided with a lead guide groove.

[0008] Preferably, the top surface of the bending table is fixedly provided with a concave seat, the top surface of the concave seat is fixedly provided with a first air cylinder, and the bottom end of the output end of the first air cylinder is fixedly provided with a fixed pressing plate, and the top surface of the fixed pressing plate is also provided with a lead wire pressing groove.

[0009] Preferably, the right side wall of the bending table is provided with a notch, and the inner wall of the notch is provided with a first rotating hole on both sides.

[0010] Preferably, the right side of the top surface of the bending table is also fixedly provided with a group of symmetrical supporting plates, and the opposite side walls of the symmetrical supporting plates are respectively fixedly provided with fixed cylinders.

[0011] Preferably, the bottom part of the two side walls of the second air cylinder is respectively fixedly provided with a second rotating rod, and the second rotating rod is movably arranged in the fixed cylinder, the bottom end of the output end of the second air cylinder is fixedly provided with a connecting plate, and the two ends of the connecting plate are respectively fixedly provided with third rotating rods.

[0012] Preferably, the front and rear side walls of the bending pressing plate are respectively fixedly provided with first rotating rods, and the first rotating rods are movably arranged in the first rotating holes, the right side wall of the bending pressing plate is fixedly provided with a group of symmetrical fixed blocks, and the side wall of the fixed block is provided with a second rotating hole, and the third rotating rod is movably arranged in the second rotating hole.

[0013] Preferably, the left side wall of the bending pressing plate is also provided with a bending line groove.

[0014] Compared with the prior art, the bending table has the following beneficial effects:

[0015] In the utility model, the bending table and the bending mechanism are used in cooperation, when the current welding lead wire needs to be bent, the current welding lead wire is placed in the lead wire guide groove, the bending part is placed in the bending line groove, the first air cylinder is started to drive the output end to push the fixed pressing plate, so that the fixed pressing plate is pressed and fixed on the top surface of the bending table through the lead wire pressing groove, the second air cylinder is started to drive the output end to push the connecting plate, the second rotating rods at the two ends of the second air cylinder rotate in the fixed cylinder, the second air cylinder is inclined, the connecting plate is pushed by the output end of the second air cylinder, the third rotating rods at the two ends of the connecting plate push the bending pressing plate to overturn, the first rotating rods at the two sides of the bending pressing plate rotate in the first rotating holes, and the current welding lead wire is bent, so that the current welding lead wire is bent automatically and quickly, the bending operation is simple and convenient, time and labor are saved, manual bending is not needed, and the bending efficiency and the working efficiency are improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic view of the bending table before bending.

[0017] Figure 2 It is the schematic view of the folding of the utility model;

[0018] Figure 3 It is the schematic view of the folding of the utility model; Figure 2 It is the schematic view of the folding of the utility model;

[0019] Figure 4 It is the schematic view of the folding of the utility model;

[0020] Figure 5 It is the schematic view of the folding of the utility model.

[0021] In the figure: 1, folding table; 2, folding mechanism; 3, lead guide groove; 4, concave seat; 5, first air cylinder; 6, fixed pressing plate; 7, lead pressing groove; 8, notch; 9, first rotating hole; 10, support plate; 11, fixed cylinder; 12, second air cylinder; 13, second rotating rod; 14, connecting plate; 15, third rotating rod; 16, folding pressing plate; 17, first rotating rod; 18, fixed block; 19, second rotating hole; 20, folding line groove. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0023] As shown in Figure 1 - Figure 5 A kind of bus bar welding lead folding device, including folding table 1, the top surface of folding table 1 is equipped with folding mechanism 2, and folding mechanism 2 includes first air cylinder 5, fixed pressing plate 6, support plate 10, second air cylinder 12 and folding pressing plate 16, first air cylinder 5 is fixedly connected at the top of the right side concave seat 4 of the top surface of folding table 1, and fixed pressing plate 6 is fixedly connected on the output end of first air cylinder 5, the top surface of folding table 1 and located at the right side of concave seat 4 still fixedly connected with symmetrical support plate 10, and second air cylinder 12 is movably connected between the fixed cylinder 11 on the opposite face wall of symmetrical support plate 10 by two sides second rotating rod 13, folding pressing plate 16 is movably connected in the right side of folding table 1 by two sides first rotating rod 17, and second air cylinder 12 is movably connected with folding pressing plate 16 by the third rotating rod 15 of connecting plate 14 two sides fixedly connected on the output end bottom end.

[0024] As shown in Figure 4 The top surface of folding table 1 is provided with lead guide groove 3, and lead guide groove 3 is used for the positioning and guiding of bus bar welding lead;

[0025] As shown in Figure 4As shown, the top surface of the bending table 1 is fixedly installed with a concave seat 4, the top surface of the concave seat 4 is fixedly installed with a first air cylinder 5, and the output end bottom of the first air cylinder 5 is fixedly installed with a fixed pressing plate 6. The top surface of the fixed pressing plate 6 is also provided with a lead pressing groove 7. After the to-be-bent busbar welding lead is placed in the lead guide groove 3, the first air cylinder 5 installed on the top surface of the concave seat 4 is started to drive the output end to push the fixed pressing plate 6 downward. The fixed pressing plate 6 will press and fix the busbar welding lead in the lead guide groove 3 on the top surface of the bending table 1, so as to ensure that the busbar welding lead will not displace during bending;

[0026] As shown in Figure 4 The right side wall of the bending table 1 is provided with a notch 8, and the inner wall of the notch 8 is provided with a first rotating hole 9 on both sides. The first rotating hole 9 is used to cooperate with the first rotating rod 17 to realize rotation operation, so as to ensure that the bending pressing plate 16 can be flipped in the notch 8;

[0027] As shown in Figure 4 The right side of the top surface of the bending table 1 is also fixedly installed with a group of symmetrical supporting plates 10, and the opposite walls of the symmetrical supporting plates 10 are respectively fixedly installed with fixed cylinders 11. The fixed cylinders 11 installed on the opposite walls of the symmetrical supporting plates 10 are used to cooperate with the second rotating rod 13 to realize rotation operation;

[0028] As shown in Figure 5 The two side walls of the second air cylinder 12 are respectively fixedly installed with second rotating rods 13, and the second rotating rods 13 are movably installed in the fixed cylinders 11. The output end bottom of the second air cylinder 12 is fixedly installed with a connecting plate 14, and the two ends of the connecting plate 14 are respectively fixedly installed with third rotating rods 15. When the second air cylinder 12 drives the output end to push the connecting plate 14, the second rotating rods 13 installed on both sides of the second air cylinder 12 will rotate in the fixed cylinders 11, so as to ensure that the second air cylinder 12 can drive the output end to push the bending pressing plate 16 through the third rotating rods 15 at both ends of the connecting plate 14 to realize effective flipping operation;

[0029] As shown in Figure 5As shown, the front and rear walls of the bending pressing plate 16 are respectively fixedly provided with first rotating rods 17, and the first rotating rods 17 are movably arranged in the first rotating holes 9. The right wall of the bending pressing plate 16 is fixedly provided with a group of symmetrical fixed blocks 18, and the side wall of the fixed block 18 is provided with a second rotating hole 19. The third rotating rod 15 is movably arranged in the second rotating hole 19. Since the third rotating rod 15 is movably arranged in the second rotating hole 19, when the bending pressing plate 16 is pushed, the third rotating rod 15 will rotate in the second rotating hole 19 and push the bending pressing plate 16 to flip. The flipping makes the first rotating rods 17 on both sides of the bending pressing plate 16 slide in the first rotating holes 9 and cooperate with the bending line groove 20 to bend the busbar welding lead placed in the bending line groove 20, so as to facilitate the quick bending of the busbar welding lead.

[0030] As shown in Figure 5 The left wall of the bending pressing plate 16 is also provided with a bending line groove 20, which is used to cooperate with the bending pressing plate 16 to bend the busbar welding lead.

[0031] The specific bending principle of the busbar welding lead by the bending table 1 and the bending mechanism 2 is as follows:

[0032] Place the busbar welding lead to be bent in the lead guide groove 3 on the top surface of the bending table 1, and make the busbar welding lead further enter the bending line groove 20 on the bottom surface of the bending pressing plate 16 in the horizontal state under the action of the rear feeding device. Open the first air cylinder 5 installed on the top surface of the concave seat 4, and the first air cylinder 5 will drive the output end to push the fixed pressing plate 6 to move downward until the fixed pressing plate 6 tightly fixes the busbar welding lead to be bent on the top surface of the bending table 1 through the lead pressing groove 7 on the bottom surface. Then open the second air cylinder 12 on the right side of the concave seat 4, and the second air cylinder 12 will drive the output end to push the connecting plate 14 downward. At this time, since the third rotating rod 15 installed at both ends of the connecting plate 14 is movably arranged in the second rotating hole 19 on the side wall of the symmetrical fixed block 18 installed on the right side of the top surface of the bending pressing plate 16 in the horizontal state, the bending pressing plate 16 will be flipped. In order to adapt to the flipping change of the bending pressing plate 16 and make the bending pressing plate 16 effectively flip, the second rotating rod 13 installed on both sides of the second air cylinder 12 will rotate in the fixed cylinder 11 on the opposite side wall of the symmetrical supporting plate 10 installed on the right side of the concave seat 4 on the top surface of the bending table 1, so that the second air cylinder 12 will be correspondingly inclined. The first rotating rod 17 installed on both sides of the bending pressing plate 16 will rotate in the first rotating hole 9, so that the bending pressing plate 16 will flip in the notch 8. Since the part to be bent of the busbar welding lead is placed in the bending line groove 20 during the flipping process, the bending line groove 20 will cooperate with the use of the bending line groove 20 to complete the bending of the busbar welding lead (as shown in Figure 2 and Figure 3After the bending, the bent welding busbar is taken out, the first cylinder 5 and the second cylinder 12 are opened again, the whole device is restored to the original position, and the next bending operation is prepared, so that the quick automatic bending of the busbar welding lead is realized, the bending operation is simple and convenient, time and labor are saved, manual bending is not needed, and the bending work efficiency is improved.

[0033] In conclusion, the above is only the preferred embodiment of the present application, and is not used to limit the present application. Although the present application is described in detail with reference to the foregoing embodiment, various improvements can be made to the present application without departing from the scope of the present application, and equivalent substitutions can be made to the components therein, or equivalent substitutions can be made to part of the technical features, as long as the spirit and principles of the present application are not deviated from.

Claims

1. A bus bar welding lead bending device comprising a bending table (1), characterized in that: The top surface of the bending table (1) is provided with a bending mechanism (2), and the bending mechanism (2) comprises a first air cylinder (5), a fixed pressing plate (6), a supporting plate (10), a second air cylinder (12) and a bending pressing plate (16), the first air cylinder (5) is fixedly connected to the top of the concave seat (4) on the right side of the top surface of the bending table (1), and the fixed pressing plate (6) is fixedly connected to the output end of the first air cylinder (5), the top surface of the bending table (1) and located on the right side of the concave seat (4) is further fixedly connected with symmetrical supporting plates (10), and the second air cylinder (12) is movably connected between the fixed cylinders (11) on the opposite walls of the symmetrical supporting plates (10) through the second rotating rods (13) on the two sides, and the bending pressing plate (16) is movably connected to the right side of the bending table (1) through the first rotating rods (17) on the two sides, and the second air cylinder (12) is movably connected with the bending pressing plate (16) through the third rotating rods (15) on the two sides of the connecting plate (14) fixedly connected to the bottom end of the output end.

2. The bus bar welding lead bending device according to claim 1, characterized in that: The top surface of the bending table (1) is provided with a bending mechanism (2), and the bending mechanism (2) comprises a first air cylinder (5), a fixed pressing plate (6), a supporting plate (10), a second air cylinder (12) and a bending pressing plate (16), the first air cylinder (5) is fixedly connected to the top of the concave seat (4) on the right side of the top surface of the bending table (1), and the fixed pressing plate (6) is fixedly connected to the output end of the first air cylinder (5), the top surface of the bending table (1) and located on the right side of the concave seat (4) is further fixedly connected with symmetrical supporting plates (10), and the second air cylinder (12) is movably connected between the fixed cylinders (11) on the opposite walls of the symmetrical supporting plates (10) through the second rotating rods (13) on the two sides, and the bending pressing plate (16) is movably connected to the right side of the bending table (1) through the first rotating rods (17) on the two sides, and the second air cylinder (12) is movably connected with the bending pressing plate (16) through the third rotating rods (15) on the two sides of the connecting plate (14) fixedly connected to the bottom end of the output end.

3. The bus bar welding lead bending device according to claim 2, characterized in that: The top surface of the bending table (1) is provided with a bending mechanism (2), and the bending mechanism (2) comprises a first air cylinder (5), a fixed pressing plate (6), a supporting plate (10), a second air cylinder (12) and a bending pressing plate (16), the first air cylinder (5) is fixedly connected to the top of the concave seat (4) on the right side of the top surface of the bending table (1), and the fixed pressing plate (6) is fixedly connected to the output end of the first air cylinder (5), the top surface of the bending table (1) and located on the right side of the concave seat (4) is further fixedly connected with symmetrical supporting plates (10), and the second air cylinder (12) is movably connected between the fixed cylinders (11) on the opposite walls of the symmetrical supporting plates (10) through the second rotating rods (13) on the two sides, and the bending pressing plate (16) is movably connected to the right side of the bending table (1) through the first rotating rods (17) on the two sides, and the second air cylinder (12) is movably connected with the bending pressing plate (16) through the third rotating rods (15) on the two sides of the connecting plate (14) fixedly connected to the bottom end of the output end.

4. The bus bar welding lead bending device according to claim 3, characterized by: The top surface of the bending table (1) is provided with a bending mechanism (2), and the bending mechanism (2) comprises a first air cylinder (5), a fixed pressing plate (6), a supporting plate (10), a second air cylinder (12) and a bending pressing plate (16), the first air cylinder (5) is fixedly connected to the top of the concave seat (4) on the right side of the top surface of the bending table (1), and the fixed pressing plate (6) is fixedly connected to the output end of the first air cylinder (5), the top surface of the bending table (1) and located on the right side of the concave seat (4) is further fixedly connected with symmetrical supporting plates (10), and the second air cylinder (12) is movably connected between the fixed cylinders (11) on the opposite walls of the symmetrical supporting plates (10) through the second rotating rods (13) on the two sides, and the bending pressing plate (16) is movably connected to the right side of the bending table (1) through the first rotating rods (17) on the two sides, and the second air cylinder (12) is movably connected with the bending pressing plate (16) through the third rotating rods (15) on the two sides of the connecting plate (14) fixedly connected to the bottom end of the output end.

5. The bus bar welding lead bending device according to claim 4, characterized in that: The top surface of the bending table (1) is provided with a bending mechanism (2), and the bending mechanism (2) comprises a first air cylinder (5), a fixed pressing plate (6), a supporting plate (10), a second air cylinder (12) and a bending pressing plate (16), the first air cylinder (5) is fixedly connected to the top of the concave seat (4) on the right side of the top surface of the bending table (1), and the fixed pressing plate (6) is fixedly connected to the output end of the first air cylinder (5), the top surface of the bending table (1) and located on the right side of the concave seat (4) is further fixedly connected with symmetrical supporting plates (10), and the second air cylinder (12) is movably connected between the fixed cylinders (11) on the opposite walls of the symmetrical supporting plates (10) through the second rotating rods (13) on the two sides, and the bending pressing plate (16) is movably connected to the right side of the bending table (1) through the first rotating rods (17) on the two sides, and the second air cylinder (12) is movably connected with the bending pressing plate (16) through the third rotating rods (15) on the two sides of the connecting plate (14) fixedly connected to the bottom end of the output end.

6. The bus bar welding lead bending device according to claim 5, characterized by: ​ 7. The bus bar welding lead bending device according to claim 6, characterized in that: ​ 8. The bus bar welding lead bending device according to claim 7, characterized by: ​