Winding gasket forming device
By using a gear and toothed disc driven by a motor and a cam support wheel structure driven by a motor, the problems of loose wire winding and low mold replacement efficiency are solved, achieving stable tension and inner diameter adjustment, thus improving the forming quality and efficiency of the winding gasket.
Patent Information
- Application Number
- CN202423305425.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional winding devices are prone to loosening of the winding wire during winding, and the efficiency is low when changing molds to adapt to different inner diameter requirements, which affects work efficiency and product quality.
The system employs a gear and toothed disc driven by a motor, a sliding rod connected to a support assembly, and a motor-driven cam and support wheel structure to achieve stable tensioning and inner diameter adjustment of the filament winding, preventing loosening. The support wheel, made of silicone, protects the filament winding.
It achieves compatibility with different inner diameters without changing molds, improves the forming quality and efficiency of winding gaskets, protects the integrity of the filament winding, reduces human operation errors, and enhances production precision and stability.
Smart Images

Figure CN223670118U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to winding gasket technical field especially relates to a kind of winding gasket forming device. BACKGROUND
[0002] Winding gasket is currently widely used a kind of sealing gasket, by V-shaped or W-shaped thin steel belt and various fillings are alternately wound, can resist high temperature, high pressure and adapt to ultra-low temperature or vacuum condition, by changing the material combination of gasket, can solve the chemical corrosion problem of gasket to various media.
[0003] Traditional winding device is wound, and wire winding is prone to slack, so it is necessary to support the wire to be tightly supported, to avoid falling, when the support with different diameters is needed, the original mold needs to be removed and replaced, and the working efficiency is reduced when working, so a kind of winding gasket forming device is proposed. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the technical problem proposed in the above background art.
[0005] The utility model has the following technical scheme: a kind of winding gasket forming device, including base, the inner wall of base is fixedly installed with controller, the top of base is fixedly installed with processing table, the outer wall of processing table is fixedly installed with bottom disc and tight wheel respectively, the outer wall of bottom disc is equipped with support round component, the outer wall of support round component is equipped with outer cover, the outer wall of support round component is equipped with tight disc, the outer wall of tight disc is equipped with wire, the outer wall of wire is equipped with support tight component, the inner wall of support tight component is equipped with cutting knife, support round component includes motor, the output of motor is fixedly installed with gear one, the outer wall of gear one is engaged with toothed disc, the outer wall of toothed disc is equipped with arc slot, the inner wall of arc slot is slidably connected with slide rod, the outer wall of slide rod is fixedly installed with limit ring, the outer wall of slide rod far from limit ring is fixedly installed with support plate, the bottom of toothed disc is equipped with disc, the bottom of toothed disc is rotatably connected with shaft.
[0006] Preferably, the outer wall of the outer cover is fixedly installed with the outer wall of the disc, the outer wall of the cutting knife is installed on the inner wall of the square frame, and the outer wall of the tight wheel is in contact with the outer wall of the tight disc. Here, it can assist the tension adjustment in the winding process of the wire.
[0007] Preferably, the inner wall of the tight disc is in contact with the outer wall of the support plate, the wire is wound on the outer wall of the tight disc through the support wheel, the outer wall of the base is fixedly installed with the outer wall of the square frame, and the controller is electrically connected with the motor and the motor. Here, it guarantees the stable support under the action of support round component, the wire is orderly wound on the outer wall of the tight disc through the support wheel, the control of wire direction and winding force is facilitated, the base is fixed with the outer wall of the square frame, and the overall structural stability is enhanced.
[0008] The bottom of the first gear is rotatably connected with the top of the disc.
[0009] Preferably, the bottom of the limiting ring is in contact with the top of the toothed disc, and the outer wall of the supporting plate is slidably connected with the inner wall of the disc.
[0010] Preferably, the supporting assembly comprises a square frame, the inner wall of the square frame is fixedly installed with a supporting frame, the outer wall of the supporting frame is fixedly installed with a motor, the output end of the motor is fixedly installed with a round shaft, the outer wall of the round shaft is fixedly installed with a cam, and the outer wall of the cam is fixedly installed with a supporting wheel.
[0011] Preferably, the other end of the round shaft is rotatably connected with the inner wall of the side of the square frame away from the motor, and the outer wall of the supporting wheel is in contact with the bottom of the winding wire.
[0012] Preferably, the supporting wheel is made of silica gel.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] 1、In the utility model, the first gear is driven to rotate by the motor, the first gear is engaged with the toothed disc, the arc-shaped groove formed in the toothed disc is slidably connected with the sliding rod, and the supporting plate at one end of the sliding rod can slide in the inner wall of the disc.
[0015] 2、In the utility model, the round shaft is driven to rotate by the output end of the motor, the outer wall of the round shaft can drive the cam to rotate, the cam can drive the supporting wheel to rotate, the supporting wheel can tighten the winding wire at this time, the winding wire is prevented from loosening due to too high rotating speed during winding, the supporting member made of silica gel is in contact with the outer wall of the winding wire, the supporting member can tightly support the winding wire and prevent the winding wire from loosening, the supporting member is made of soft material and will not scratch the winding wire, and the raw material is effectively protected. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A three-dimensional structure schematic view of the winding gasket forming device is provided for the utility model;
[0017] Figure 2 Another side structure schematic view of the winding gasket forming device is provided for the utility model;
[0018] Figure 3 A processing table structure schematic view of the winding gasket forming device is provided for the utility model;
[0019] Figure 4 A Figure 3 Enlarged view of A in the middle of the winding gasket forming device is provided for the utility model;
[0020] Figure 5 A tensioning assembly schematic view of the winding gasket forming device is provided for the utility model;
[0021] Figure 6 A round supporting assembly schematic view of the winding gasket forming device is provided for the utility model.
[0022] Legend:
[0023] 1, base; 2, controller; 3, processing table; 4, base plate; 5, tensioning wheel; 6, outer cover; 7, round supporting assembly; 8, tensioning disc; 9, wire roll; 10, cutting knife; 11, tensioning assembly;
[0024] 701, motor; 702, gear one; 703, gear plate; 704, arc-shaped groove; 705, sliding rod; 706, limiting ring; 707, supporting plate; 708, disc; 709, rotating shaft;
[0025] 1101, square frame; 1102, supporting frame; 1103, motor; 1104, round shaft; 1105, cam; 1106, supporting wheel. DETAILED DESCRIPTION
[0026] In order to enable the above-mentioned purpose, features and advantages of the utility model to be more clearly understood, the utility model will be further described below in conjunction with the drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0027] In the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, however, the utility model can also be implemented in other ways different from the description herein, therefore, the utility model is not limited to the specific embodiments disclosed in the following description.
[0028] Embodiment one
[0029] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a winding gasket forming device, including base 1, the inner wall of base 1 is fixedly installed with controller 2, the top of base 1 is fixedly installed with processing table 3, the outer wall of processing table 3 is fixedly installed with bottom disc 4 and tight wheel 5 respectively, the outer wall of bottom disc 4 is equipped with support round component 7, the outer wall of support round component 7 is equipped with outer cover 6, the outer wall of support round component 7 is equipped with tight disc 8, the outer wall of tight disc 8 is equipped with wire winding 9, the outer wall of wire winding 9 is equipped with support tight component 11, the inner wall of support tight component 11 is equipped with cutting knife 10, support round component 7 includes motor 701, the output of motor 701 is fixedly installed with gear one 702, the outer wall of gear one 702 is engaged with gear disc 703, the outer wall of gear disc 703 is equipped with arc slot 704, the inner wall of arc slot 704 is slidably connected with slide rod 705, the outer wall of slide rod 705 is fixedly installed with limit ring 706, the outer wall of slide rod 705 away from limit ring 706 side is fixedly installed with support plate 707, the bottom of gear disc 703 is equipped with disc 708, the bottom of gear disc 703 is rotatably connected with shaft 709.
[0030] The outer wall of outer cover 6 is fixedly installed with the outer wall of disc 708, the outer wall of cutting knife 10 is installed in the inner wall of square frame 1101, the outer wall of tight wheel 5 is in contact with the outer wall of tight disc 8.Here, tight wheel 5 is in contact with the outer wall of tight disc 8, which can assist the tension adjustment during the winding process of wire winding 9, and also helps to maintain the uniformity of winding, so that the gasket forming is more regular.
[0031] The inner wall of tight disc 8 is in contact with the outer wall of support plate 707, wire winding 9 is wound on the outer wall of tight disc 8 through support wheel 1106, the outer wall of base 1 is fixedly installed with the outer wall of square frame 1101, controller 2 is electrically connected with motor 1103 and motor 701.Here, it is ensured that the stable support under the action of support round component 7, wire winding 9 is orderly wound on the outer wall of tight disc 8 through support wheel 1106, which is convenient to control the direction and winding force of wire winding 9, the outer wall of base 1 is fixed with the outer wall of square frame 1101, which enhances the stability of the overall structure, controller 2 is electrically connected with motor 1103 and motor 701, which realizes automatic control, reduces manual operation error and improves production precision.
[0032] The bottom of gear one 702 is rotatably connected with the top of disc 708.Here, the bottom of gear one 702 is rotatably connected with the top of disc 708, which optimizes the transmission structure, and the bottom of limit ring 706 is in contact with the top of gear disc 703 to prevent excessive displacement of slide rod 705.
[0033] The bottom of limit ring 706 is in contact with the top of gear disc 703, and the outer wall of support plate 707 is slidably connected with the inner wall of disc 708.Here, the outer wall of support plate 707 is slidably connected with the inner wall of disc 708, which ensures the smooth movement of support plate 707 and further improves the reliability of support round action, so as to guarantee the roundness standard of winding gasket in the initial forming stage.
[0034] The supporting assembly 11 comprises a square frame 1101, the inner wall of the square frame 1101 is fixedly installed with a support frame 1102, the outer wall of the support frame 1102 is fixedly installed with a motor 1103, the output end of the motor 1103 is fixedly installed with a round shaft 1104, the outer wall of the round shaft 1104 is fixedly installed with a cam 1105, and the outer wall of the cam 1105 is fixedly installed with a supporting wheel 1106. Here, the motor 1103 serves as a power source and can provide stable power output for the movement of subsequent components. During the winding gasket forming process, the motor 1103 drives the round shaft 1104 to rotate, and then the cam 1105 and other components operate.
[0035] The other end of the round shaft 1104 is rotationally connected to the inner wall of the side of the square frame 1101 away from the motor 1103, and the outer wall of the supporting wheel 1106 is in contact with the outer wall of the wire 9. Here, the supporting assembly 11 takes the square frame 1101 as the basic frame, and the inner wall of the square frame 1101 is fixedly installed with the support frame 1102 to bear the motor 1103, so that the components can stably cooperate during the operation of the device, reducing the unstable factors caused by the shaking and displacement of the components, and ensuring the continuous and smooth development of the winding gasket forming work.
[0036] The supporting wheel 1106 is made of silica gel. Here, the supporting wheel 1106 is made of silica gel, which is soft and has a certain friction, can closely fit the outer wall of the wire 9, effectively tighten the wire 9 to prevent loosening, and avoid scratching the wire 9 to ensure the appearance quality of the product
[0037] Working principle: firstly, the controller 2 controls the motor 701 to start, the motor 701 drives gear one 702 to rotate, gear one 702 engages the toothed disc 703, the slide rod 705 slides in the arc-shaped slot 704 of the toothed disc 703, due to the limiting effect of the limiting ring 706, due to the centrifugal force generated by the rotation of the toothed disc 703, so that the slide rod 705 drives the support plate 707 to support in the inner wall of the disc 708, at this time, the tension disc 8 can be stretched and supported, suitable for different inner diameter size tension disc 8; then, the wire 9 is wound on the outer wall of the tension disc 8 through the supporting wheel 1106, then the controller 2 controls the motor 1103 to start, the output end of the motor 1103 drives the circular shaft 1104 to rotate 100°, the outer wall of the circular shaft 1104 can drive the cam 1105 to rotate 100°, so that the cam 1105 can drive the supporting wheel 1106 to rotate to 100°, at this time, the supporting wheel 1106 can support the wire 9, avoid the problem of loose and unable to wind due to too fast speed in the process of winding, cutting knife 10 is installed in the inner wall of square frame 1101, finally, the controller 2 controls the motor 1103 to start, so as to drive the circular shaft 1104 and the cam 1105 to rotate 80°, so as to drive the supporting wheel 1106 to rotate 80°, so that the supporting wheel 1106 lifts the wire 9 to the lower side of the cutting knife 10, so that the cutting knife 10 cuts the wire 9, so as to complete the whole processing flow.
[0038] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments without departing from the technical scheme of the present application, according to the technical essence of the present application, still belongs to the protection scope of the present application.
Claims
1. A winding gasket forming device comprising a base (1), characterized in that: The inner wall of the base (1) is fixedly installed with a controller (2), the top of the base (1) is fixedly installed with a processing table (3), the outer wall of the processing table (3) is respectively fixedly installed with a bottom disc (4) and a top tight wheel (5), the outer wall of the bottom disc (4) is provided with a supporting round assembly (7), the outer wall of the supporting round assembly (7) is provided with an outer cover (6), the outer wall of the supporting round assembly (7) is provided with a loose disc (8), the outer wall of the loose disc (8) is provided with a winding wire (9), the outer wall of the winding wire (9) is provided with a supporting tight assembly (11), the inner wall of the supporting tight assembly (11) is provided with a cutting knife (10), the supporting round assembly (7) comprises a motor (701), the output end of the motor (701) is fixedly installed with a gear one (702), the outer wall of the gear one (702) is engaged with a toothed disc (703), the outer wall of the toothed disc (703) is provided with an arc-shaped groove (704), the inner wall of the arc-shaped groove (704) is slidably connected with a sliding rod (705), the outer wall of the sliding rod (705) is fixedly installed with a limiting ring (706), the outer wall of the side, away from the limiting ring (706), of the sliding rod (705) is fixedly installed with a supporting plate (707), the bottom of the toothed disc (703) is provided with a disc (708), the bottom of the toothed disc (703) is rotatably connected with a rotating shaft (709).
2. A winding gasket forming apparatus according to claim 1, wherein: The outer wall of the outer cover (6) is fixedly installed with the outer wall of the disc (708), the outer wall of the cutting knife (10) is installed on the inner wall of the square frame (1101), and the outer wall of the top tight wheel (5) is in contact with the outer wall of the loose disc (8).
3. A winding gasket forming apparatus according to claim 1, wherein: The inner wall of the loose disc (8) is in contact with the outer wall of the supporting plate (707), the winding wire (9) is wound on the outer wall of the loose disc (8) through the supporting wheel (1106), the outer wall of the base (1) is fixedly installed with the outer wall of the square frame (1101), and the controller (2) is electrically connected with the motor (1103) and the motor (701).
4. A winding gasket forming apparatus as defined in claim 1, wherein: The bottom of the gear one (702) is rotatably connected with the top of the disc (708).
5. A winding gasket forming apparatus according to claim 4, wherein: The bottom of the limiting ring (706) is in contact with the top of the toothed disc (703), and the outer wall of the supporting plate (707) is slidably connected with the inner wall of the disc (708).
6. A winding gasket forming apparatus as defined in claim 1, wherein: The supporting tight assembly (11) comprises a square frame (1101), the inner wall of the square frame (1101) is fixedly installed with a supporting frame (1102), the outer wall of the supporting frame (1102) is fixedly installed with a motor (1103), the output end of the motor (1103) is fixedly installed with a circular shaft (1104), the outer wall of the circular shaft (1104) is fixedly installed with a cam (1105), and the outer wall of the cam (1105) is fixedly installed with a supporting wheel (1106).
7. A winding gasket forming apparatus according to claim 6, wherein: The other end of the circular shaft (1104) is rotatably connected with the inner wall of the side, away from the motor (1103), of the square frame (1101), and the outer wall of the supporting wheel (1106) is in contact with the bottom of the winding wire (9).
8. A winding gasket forming apparatus according to claim 7, wherein: The supporting wheel (1106) is made of silica gel.