Jig for pitched roof

By designing the limiting hole and insert rod structure of the inclined top fixture, the problem that existing fixtures cannot clamp multiple inclined tops at the same time is solved, realizing the rapid positioning and stabilization of multiple inclined tops, and improving production efficiency and structural strength.

CN223670363UActive Publication Date: 2025-12-16XIAMEN JIEYUHUI PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202520051575.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-16
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing inclined jigs can only clamp one inclined jig at a time, making it impossible to process multiple jigs simultaneously, and they lack versatility, resulting in low production efficiency.

Method used

Design a jack fixture comprising an inclined extension limiting hole and a insertion rod, which accommodates jack handles of different lengths through the limiting hole, and utilizes threaded fasteners and reinforcing plates to achieve rapid positioning and stabilization of multiple jacks, and incorporates adjustable pads to adapt to different inclinations.

Benefits of technology

It enables rapid positioning and stabilization of multiple inclined planes of different lengths, improves production efficiency, reduces production preparation time and costs, and enhances the structural strength of the inclined planes during processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of die processing, and discloses a jig of a pitched roof, which comprises a limiting seat and an inserting rod, the limiting seat is provided with at least two limiting holes which are arranged at intervals, the lengths of the at least two limiting holes are different, the limiting holes are used for accommodating the handle part of the pitched roof and limiting the position of the pitched roof in the width and height directions, the limiting holes are obliquely arranged in an extending manner, and the inclination angle of the limiting holes is equal to the inclination angle of the pitched roof; and the inserting rod can be inserted into the limiting seat and is used for penetrating through the through holes in the handle parts of the pitched roofs in the limiting holes so as to limit the positions of the pitched roofs in the length direction. The jig provided by the utility model can solve the problem of how to clamp pitched roofs with different lengths and the same inclination and processing requirements.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the mould processing field, concretely relates to a jig of inclined top. BACKGROUND

[0002] At present, products will design many buckle positions. In the mould structure, these buckle positions will be designed into inclined top generally. The inclined top includes the handle portion of strip shape and the head portion to be processed, when the head portion of the inclined top is carried out the spark discharge processing, the CNC processing or the grinding machine processing, the jig is needed to be used to fix the handle portion of the inclined top, and the handle portion of the inclined top is kept in a particular slope, to ensure that the surface to be processed of the head portion of the inclined top is in the horizontal position, so that the operation of the processing equipment is facilitated, and the ideal processing effect is reached.

[0003] However, the existing inclined top jig design has obvious limitations: first, most of the existing inclined top jigs can only clamp one inclined top at a time, and cannot process multiple inclined tops at the same time. This single processing mode is particularly inefficient when dealing with large quantities of production tasks, severely restricting the improvement of production efficiency. Secondly, the existing inclined top jigs are mostly designed for inclined tops of specific lengths, lacking the necessary versatility. When processing inclined tops of different lengths but with the same slope and processing requirements, operators often need to replace new inclined top jigs, which not only increases production costs but also prolongs production preparation time, further reducing overall production efficiency.

[0004] In view of the above problems, it is necessary to develop a jig for inclined top that can be used to process multiple inclined tops of different lengths but with the same slope and processing requirements simultaneously to improve the production efficiency of inclined top. SUMMARY

[0005] (I) Technical problems solved

[0006] The utility model provides a kind of jig for inclined top, at least the technical problem solved is: how to clamp different lengths but the inclined top of the same slope and processing requirement.

[0007] (II) Technical solutions

[0008] To solve the above technical problems, the utility model provides the following technical solutions: a kind of jig for inclined top, comprising:

[0009] Limiting seat, at least two interval limiting holes are provided on the limiting seat, the length of at least two limiting holes is different, the limiting hole is used to accommodate the handle portion of inclined top, and the position of inclined top in width and height direction is limited, the limiting hole is obliquely extended, and the angle of the limiting hole is equal to the slope of the inclined top;

[0010] Insert rod, can be inserted in limiting seat, and be used to pass through the perforation of the handle portion of inclined top in each limiting hole, to limit the position of inclined top in length direction.

[0011] Further, the inclined top jig further comprises a threaded reinforcing member, the limiting seat is further provided with a threaded hole, the limiting hole is in vertical communication with the threaded hole, the threaded reinforcing member is screwed with the threaded hole and used for abutting against the inclined top in the limiting hole.

[0012] Further, the inclined top jig further comprises a reinforcing plate, the limiting seat is further provided with a receiving groove for accommodating the reinforcing plate, the receiving groove is arranged between the limiting hole and the threaded hole and in communication with the limiting hole and the threaded hole;

[0013] When the threaded reinforcing member is screwed into the receiving groove from the threaded hole, the threaded reinforcing member drives the reinforcing plate to move towards the limiting hole to press the inclined top in the limiting hole.

[0014] Further, the inclined top jig further comprises a pad, the top surface of the pad is inclined, and the limiting seat is detachably connected to the top surface of the pad.

[0015] Further, the limiting seat is provided with a insertion hole, the insertion hole is in communication with the limiting hole and used for allowing the insertion rod to pass through and be inserted;

[0016] The inclined top jig further comprises at least one limiting member, the limiting member is detachably arranged on the end of the insertion rod and used for limiting the insertion rod on the limiting seat.

[0017] Further, the inner wall of the limiting hole is provided with a wear-resistant layer.

[0018] (Three) beneficial effects

[0019] Compared with the prior art, the inclined top jig has the following beneficial effects:

[0020] 1. When the inclined top jig is used for processing the inclined top, only a plurality of inclined tops are inserted into the limiting holes matched with the length of the handle of the inclined top in sequence, and then the insertion rod is passed through the inclined tops in the limiting holes, so that the positioning of the plurality of inclined tops can be realized; it can be seen that the inclined top jig can position the inclined tops with different lengths through the limiting holes with different lengths, and the plurality of inclined tops with different lengths can be quickly positioned by combining the insertion rod, so that the inclined top jig can clamp a plurality of inclined tops with different lengths but the same inclination and processing requirements, the clamping time is greatly shortened, the processing equipment can synchronously process the plurality of inclined tops with the same inclination and processing requirements, the jig does not need to be replaced, and the production efficiency of the inclined top is effectively improved.

[0021] 2. The inclined top is distributed in an inclined manner through the inclined limiting hole, so that the to-be-processed surface of the head of the inclined top can be in a horizontal position without correction, the production preparation time is greatly saved, the overall production efficiency is further improved, and the mass production of the inclined top with the same inclination is facilitated.

[0022] 3、The length of the limiting hole of the jig matches the length of the shank of the inclined top, so that the hole wall of the limiting hole can provide good support for the shank of the inclined top, the overhanging part of the inclined top can be reduced, the structural strength of the inclined top during the machining process can be improved, and the inclined top is not prone to breakage and other damages during the machining process. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a use state perspective view of the jig of the inclined top in the embodiment;

[0024] Figure 2 is a structural sectional view of the limiting seat and the insertion rod in the embodiment, and the jig of the inclined top comprises a limiting seat 1 and an insertion rod 2.

[0025] Figure 3 is a structural sectional view of the limiting seat, the insertion rod, the threaded reinforcing part and the reinforcing plate in the embodiment.

[0026] REFERENCE NUMERALS:

[0027] 1, limiting seat; 11, limiting hole; 12, threaded hole; 13, accommodating groove; 14, insertion hole; 15, wear-resistant layer;

[0028] 2, insertion rod; 3, threaded reinforcing part; 4, reinforcing plate; 5, pad; 6, limiting part;

[0029] 7, inclined top; 71, shank; 711, through hole; 72, head; 721, surface to be machined. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] The utility model provides a kind of jig of inclined top, for solving how to clamp different length but inclination and same machining requirement inclined top 7 problem.

[0032] Referring to Figure 1 And Figure 2 As shown in Figure 1 is a use state perspective view of the jig of the inclined top in the embodiment, Figure 2 is a structural sectional view of the limiting seat and the insertion rod in the embodiment, and the jig of the inclined top comprises a limiting seat 1 and an insertion rod 2.

[0033] The limiting seat 1 has at least two limiting holes 11 distributed at intervals, and the lengths of at least two limiting holes 11 are different. The limiting hole 11 is used for accommodating the handle 71 of the inclined top 7 and limiting the position of the inclined top 7 in the width and height directions. The limiting hole 11 is obliquely extended, and the angle of the oblique extension of the limiting hole 11 is equal to the inclination of the inclined top 7.

[0034] The insertion rod 2 can be inserted on the limiting seat 1 and is used for penetrating the perforation 711 of the handle 71 of the inclined top 7 in each limiting hole 11 to limit the position of the inclined top 7 in the length direction.

[0035] When the jig of the inclined top is used for machining the inclined top 7, only a plurality of inclined tops 7 are inserted into the limiting holes 11 with lengths matched with the lengths of the handles 71 of the inclined tops 7 in sequence, and then the insertion rod 2 is used for penetrating the inclined top 7 in each limiting hole 11, so that the positioning of the plurality of inclined tops 7 can be realized. It can be seen that the jig of the inclined top can position the inclined tops 7 with different lengths through the limiting holes 11 with different lengths, and the plurality of inclined tops 7 with different lengths can be quickly positioned in combination with the insertion rod 2. Therefore, the jig of the inclined top can clamp a plurality of inclined tops 7 with different lengths but the same inclination and machining requirement, the clamping time is greatly shortened, the machining equipment can synchronously machine the plurality of inclined tops 7 with the same inclination and machining requirement without replacing the jig, and the production efficiency of the inclined top 7 is effectively improved.

[0036] The oblique limiting hole 11 can make the inclined top 7 obliquely distributed, and the machining surface 721 of the head 72 of the inclined top 7 can be in a horizontal position without correction, the production preparation time is greatly saved, the overall production efficiency is further improved, and the mass production of the inclined top 7 with the same inclination is facilitated.

[0037] The length of the limiting hole 11 is equal to or approximately equal to the length of the handle 71 of the inclined top 7, that is, the length of the limiting hole 11 is matched with the length of the handle 71 of the inclined top 7. Therefore, the limiting hole 11 can completely accommodate or accommodate most of the handle 71 of the inclined top 7, the overhanging part of the inclined top 7 is reduced, the handle 71 of the inclined top 7 is well supported, the structural strength of the inclined top 7 in the machining process is improved, and the inclined top 7 is not easy to be damaged, such as being broken, in the machining process.

[0038] The lengths of all limiting holes 11 on the limiting seat 1 can be different or partially the same. Therefore, the machining equipment can simultaneously machine a plurality of inclined tops 7 with different lengths or a plurality of inclined tops 7 with the same length.

[0039] Referring to Figure 1 and Figure 2As shown, based on the above embodiment, the fixture for the inclined top also includes a threaded reinforcement 3. The limiting seat 1 also has a threaded hole 12, with the limiting hole 11 perpendicularly communicating with at least one threaded hole 12. The threaded reinforcement 3 is screwed into the threaded hole 12 and is used to tightly abut the inclined top 7 within the limiting hole 11. Thus, the threaded reinforcement 3 can reinforce the position of the inclined top 7 on the limiting seat 1, enhance the positioning effect of the fixture on the inclined top 7, and improve the stability of the inclined top 7 during processing, preventing the inclined top 7 from moving during processing and affecting processing accuracy.

[0040] The aforementioned threaded reinforcement 3 can use existing threaded parts such as bolts and screws.

[0041] See Figure 3 As shown, Figure 3 The diagram shows a cross-sectional view of the limiting seat, insert rod, threaded reinforcement, and reinforcing plate in the embodiment. Based on the above embodiment, the fixture for the inclined top also includes a reinforcing plate 4. The limiting seat 1 also has a receiving groove 13 for accommodating the reinforcing plate 4. The receiving groove 13 is located between the limiting hole 11 and the threaded hole 12, and communicates with each limiting hole 11 and threaded hole 12. When the threaded reinforcement 3 is screwed into the receiving groove 13 through the threaded hole 12, the threaded reinforcement 3 drives the reinforcing plate 4 to move towards each limiting hole 11, thereby pressing the inclined top 7 within each limiting hole 11. In this way, by using a small number of threaded reinforcement 3 and one reinforcing plate 4, multiple inclined tops 7 within limiting holes 11 can be pressed simultaneously. This effectively reduces the amount of threaded reinforcement 3 used, lowers operational complexity, and improves overall production efficiency.

[0042] See Figure 3 As shown, based on any of the above embodiments, the jig for the inclined top also includes a pad 5. The top surface of the pad 5 is inclined, and the limiting seat 1 is detachably connected to the top surface of the pad 5 by means of screws or snap-fits. In this way, by replacing the pads 5 with different inclined top surfaces, the inclination angle of all the limiting holes 11 can be adjusted to adapt to the inclined top 7 with the corresponding inclination, thereby effectively improving the applicability of the jig. Moreover, only the pads 5 with the corresponding inclination need to be replaced to quickly adjust the inclination angle of all the limiting holes 11, which is convenient and quick to operate, saves time and effort, and further improves the overall production efficiency.

[0043] See Figure 1 As shown, based on any of the above embodiments, the limiting seat 1 has an insertion hole 14. The insertion hole 14 communicates with each limiting hole 11 and is used for the insertion of the insertion rod 2 through it. The fixture of the inclined top also includes at least one limiting member 6, which is detachably connected to the end of the insertion rod 2 and is used to restrict the insertion rod 2 on the limiting seat 1. In this way, the limiting member 6 can prevent the insertion rod 2 from accidentally dislodging from the insertion hole 14 of the limiting seat 1, affecting the positioning of the inclined top 7, and thus affecting the processing of the inclined top 7.

[0044] The plug rod 2 can be a smooth rod or a threaded rod, and the limiting part 6 can be a conventional bolt or nut.

[0045] Referring to Figure 3 As shown in any of the above embodiments, the inner wall of the limiting hole 11 is provided with a wear-resistant layer 15 by electroplating or brush plating.

[0046] The material of the wear-resistant layer 15 can be a conventional high-strength alloy material.

[0047] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A jigger for a slanted roof, characterized by, The utility model provides a kind of inclined top's tool, it include: Limiting seat, at least two interval limiting holes are provided on the limiting seat, the length of at least two limiting holes is different, the limiting hole is used to accommodate the handle of inclined top, and the position of inclined top is limited in width and height direction, the limiting hole is arranged in inclined extension, the angle of the inclination of the limiting hole is equal to the inclination of the inclined top; Inserting rod, it can be inserted in the limiting seat, and it is used to pass through the perforation of the handle of inclined top in each limiting hole, to limit the position of inclined top in length direction.

2. The inclined top tool according to claim 1, wherein The tool of the inclined top further includes threaded reinforcement, the limiting seat is further provided with threaded hole, the limiting hole is vertically communicated with at least one threaded hole, the threaded reinforcement is screwed with the threaded hole, and it is used to tightly abut the inclined top in the limiting hole.

3. The inclined top tool of claim 2, wherein, The tool of the inclined top further includes reinforcing plate, the limiting seat is further provided with accommodating groove for accommodating the reinforcing plate, the accommodating groove is arranged between the limiting hole and the threaded hole, and it is communicated with each limiting hole and threaded hole; Wherein, when the threaded reinforcement is screwed into the accommodating groove from the threaded hole, the threaded reinforcement drives the reinforcing plate to move towards each limiting hole, to compress the inclined top in each limiting hole.

4. The inclined top tool according to any one of claims 1 to 3, wherein The tool of the inclined top further includes pad, the top surface of the pad is arranged in inclined, and the limiting seat is detachably connected to the top surface of the pad.

5. The inclined top tool according to any one of claims 1 to 3, wherein The limiting seat is provided with insertion hole, the insertion hole is communicated with each limiting hole, and it is used for the inserting rod to pass through and insert; The tool of the inclined top further includes at least one limiting piece, the limiting piece is detachably arranged on the end of the inserting rod, and it is used to limit the inserting rod on the limiting seat.

6. The inclined top tool according to any one of claims 1 to 3, wherein The inner wall of the limiting hole is provided with wear-resistant layer.