Special stable support for welding large oil tank
By designing a special stable support for welding large oil tanks, and using hydraulic clamping and tilting components to fix and tilt the oil tank, the problem of the danger of raising the oil tank in traditional welding methods has been solved, and a safe and efficient welding process has been achieved.
Patent Information
- Application Number
- CN202422987081.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Traditional methods of raising fuel tanks during welding pose significant risks, especially given their large size, which can easily lead to worker injuries.
A special stable support for welding large oil tanks was designed, including a support frame, a hydraulic clamping assembly, and a hydraulic tilting assembly. The oil tank is fixed by the hollowed-out position on the support frame, the oil tank is fixed by the hydraulic clamping assembly, and the oil tank is tilted by the hydraulic tilting assembly so that the part to be welded faces the worker, which facilitates welding in a flat position.
This improves the safety of the welding process, avoids situations where oil tanks slip and crush workers, and provides a higher level of safety assurance.
Smart Images

Figure CN223670533U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil tank welding technical field especially relates to a large -scale oil tank welding special stable support. BACKGROUND
[0002] In the welding process of large oil tank, such as the welding of 110kV transformer oil tank used by transformer, need through many steel sheets to be welded together and form the tank body structure, and because the welding position of the steel sheet or other components at the bottom of the oil tank is extremely low, therefore, generally need to raise the whole oil tank, after the oil tank is raised by using the crane, generally through the columnar object to support the raised position, then through manual welding to the bottom of the oil tank to be welded, but because the large oil tank is extremely heavy, therefore, this kind of raising mode is dangerous to the welding worker. SUMMARY
[0003] In order to solve the above technical problem, the utility model provides a large -scale oil tank welding special stable support, and the specific technical scheme is:
[0004] A large -scale oil tank welding special stable support, comprising:
[0005] Support frame for placing oil tank, a plurality of hollow positions are arranged on the support frame, and the hollow positions are arranged relative to the bottom of the oil tank to be welded;
[0006] Hydraulic clamping assembly, which is arranged around the edge of the support frame, is used for clamping and fixing the oil tank;
[0007] Hydraulic tilting assembly is arranged at the bottom of the support frame.
[0008] Preferably, the support frame comprises a plurality of cross beams and longitudinal beams arranged in cross, and the hollow positions are formed between the cross beams and longitudinal beams.
[0009] Preferably, the hydraulic tilting assembly comprises a plurality of first hydraulic rods, and the fixed end and the movable end of the first hydraulic rod are connected to the ground and the support frame through ball hinges respectively.
[0010] Preferably, the hydraulic clamping assembly comprises a plurality of hydraulic clamping arms arranged at the edge of the support frame, and the hydraulic clamping arm comprises:
[0011] Swing arm, one end of which is hinged to the support frame, and the other end of which is hinged to a vertical clamping plate;
[0012] Second hydraulic rod, the fixed end and the movable end of which are hinged to the support frame and the swing arm respectively.
[0013] Preferably, the cross beam, the longitudinal beam and the swing arm are I-shaped steel.
[0014] Preferably, the cross beam and the longitudinal beam of the middle part of the support frame extend outward to form a hinge seat, and the swing arm and the second hydraulic rod are sequentially hinged on the hinge seat along the length direction of the hinge seat.
[0015] Preferably, the length of the upper end of the vertical clamping plate relative to the hinge is less than the length of the lower end.
[0016] Preferably, the support frame is rectangular, and the first hydraulic rod is arranged at four corners of the rectangular.
[0017] The utility model provides a kind of large oil tank welding special stable support, by being provided with hydraulic clamping assembly on support frame, so that oil tank can be fixed on support frame, again by being provided with hydraulic tilting assembly on support frame bottom, so that support frame can drive oil tank to incline, to raise the part to be welded on oil tank and towards worker direction, realize oil tank inclination displacement, it is convenient to flat position welding, and it can avoid the situation that worker is pressed by the oil tank that slips. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in embodiment or prior art description, obviously, the drawings in the following description are only some embodiments described in the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0019] Figure 1 The utility model provides large oil tank welding special stable support's three-dimensional structure schematic diagram for embodiment mode.
[0020] REFERENCE NUMERALS
[0021] 1-support frame;11-hollow position;12-cross beam;13-longitudinal beam;14-hinge seat;
[0022] 2-hydraulic clamping assembly;21-swing arm;22-vertical clamping plate;23-second hydraulic rod;
[0023] 3-hydraulic tilting assembly;31-first hydraulic rod;32-ball hinge. DETAILED DESCRIPTION
[0024] In order to make those skilled in the art better understand the technical scheme of the utility model, the following will be described in detail to the utility model in conjunction with the drawings, the description in this part is only exemplary and explanatory, should not have any limit to the protection scope of the utility model.
[0025] It should be noted that like reference numerals refer to like elements throughout the several views of the drawings, and that, unless otherwise specifically indicated, all such elements are optional in nature and need not be present in all embodiments.
[0026] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, indicate relative positions or orientations based on the positions or orientations shown in the drawings, or the positions or orientations in which the utility model product is usually placed during use, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", and the like are only used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0027] In addition, the terms "horizontal", "vertical", "overhanging", and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0028] In the description of the utility model, it should also be noted that, unless otherwise specifically defined and limited, the terms "arrangement", "installation", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0029] Please refer to Figure 1 The embodiment provides a stable support special for welding large oil tank, which comprises a supporting frame 1, a hydraulic clamping assembly 2 and a hydraulic tilting assembly 3.
[0030] The supporting frame 1 is used for placing the oil tank, and a plurality of hollow positions 11 are arranged on the supporting frame 1 and arranged relative to the bottom of the oil tank to be welded.
[0031] The hydraulic clamping assembly 2 is arranged around the edge of the supporting frame 1 and is used for clamping and fixing the oil tank.
[0032] The hydraulic tilting assembly 3 is arranged at the bottom of the supporting frame 1.
[0033] The supporting frame 1 can be a rectangular structure. When a large oil tank is placed on the supporting frame 1 by using a crane, the hollowed-out position 11 is aligned with the to-be-welded position at the bottom of the oil tank, so that the supporting frame 1 does not block the to-be-welded position. The hydraulic clamping assembly 2 can fix the large oil tank, and provide good support force through hydraulic driving. After the hydraulic clamping assembly 2 fixes the large oil tank, the hydraulic tilting assembly 3 can tilt the whole supporting frame 1, so that the to-be-welded position at the bottom of the oil tank is raised and faces the worker position, thereby achieving the tilting and displacement of the oil tank, and facilitating the horizontal position welding. Since the supporting frame 1 is connected with the hydraulic tilting assembly 3, and the oil tank is fixed on the supporting frame 1, the situation that the oil tank slips and injures the worker during tilting is avoided. Therefore, compared with the traditional method of supporting the oil tank by using a columnar object to raise the to-be-welded position, the safety factor is higher.
[0034] The supporting frame 1 can be a rectangular structure. When a large oil tank is placed on the supporting frame 1 by using a crane, the hollowed-out position 11 is aligned with the to-be-welded position at the bottom of the oil tank, so that the supporting frame 1 does not block the to-be-welded position. The hydraulic clamping assembly 2 can fix the large oil tank, and provide good support force through hydraulic driving. After the hydraulic clamping assembly 2 fixes the large oil tank, the hydraulic tilting assembly 3 can tilt the whole supporting frame 1, so that the to-be-welded position at the bottom of the oil tank is raised and faces the worker position, thereby achieving the tilting and displacement of the oil tank, and facilitating the horizontal position welding. Since the supporting frame 1 is connected with the hydraulic tilting assembly 3, and the oil tank is fixed on the supporting frame 1, the situation that the oil tank slips and injures the worker during tilting is avoided. Therefore, compared with the traditional method of supporting the oil tank by using a columnar object to raise the to-be-welded position, the safety factor is higher.
[0035] Further, the supporting frame 1 comprises a plurality of cross beams 12 and longitudinal beams 13 arranged in cross, and the hollowed-out position 11 is formed between the cross beams 12 and the longitudinal beams 13.
[0036] The cross beams 12 and the longitudinal beams 13 are arranged in cross perpendicularly to each other, so that the whole supporting frame 1 is in a grid shape, and the hollowed-out position 11 is in the grid-shaped supporting frame 1. It should be noted that, when the large oil tank is placed, in order to ensure that the cross beams 12 or the longitudinal beams 13 do not block the to-be-welded position of the oil tank, a downward curved groove can be arranged on the cross beams 12 or the longitudinal beams 13 at a position opposite to the to-be-welded position, and a reinforcing rib can be arranged below the groove position of the cross beams 12 or the longitudinal beams 13, so as to increase the strength of the beams.
[0037] Further, the hydraulic tilting assembly 3 comprises a plurality of first hydraulic rods 31, and the fixed end and the movable end of the first hydraulic rod 31 are connected with the ground and the supporting frame 1 through a ball hinge 32 respectively.
[0038] The number of the first hydraulic rods 31 can be four, and the four first hydraulic rods 31 can be arranged at the bottom of the four corners of the supporting frame 1 respectively. When two adjacent first hydraulic rods 31 are raised or lowered, the corresponding position on the supporting frame 1 can be raised or lowered, so that the whole supporting frame 1 is tilted.
[0039] Further, the hydraulic clamping assembly 2 comprises a plurality of hydraulic clamping arms arranged at the edges of the support frame 1, the hydraulic clamping arms comprising a swing arm 21, a vertical clamping plate 22 and a second hydraulic rod 23.
[0040] One end of the swing arm 21 is hinged to the support frame 1, and the other end is hinged to the vertical clamping plate 22.
[0041] The fixed end and the movable end of the second hydraulic rod 23 are respectively hinged to the support frame 1 and the swing arm 22.
[0042] The second hydraulic rod 23 can drive the swing arm 21 to swing towards or away from the support frame 1, and the vertical clamping plate 22 always maintains a vertical state when the swing arm 21 swings. When the crane places the large oil tank on the support frame 1, the second hydraulic rod 23 can drive the swing arm 21 to swing inward, so that the vertical clamping plate 22 adheres to the outside of the large oil tank. When a plurality of swing arms 22 simultaneously adhere the vertical clamping plate 22 to the outside of the large oil tank, the hydraulic clamping assembly 2 clamps and fixes the large oil tank.
[0043] Further, the cross beams 12 and the longitudinal beams 13 and the swing arms 21 are I-shaped steel, thereby increasing the support strength.
[0044] Further, the cross beams 12 and the longitudinal beams 13 at the middle part of the support frame 1 extend outward to form a hinge seat 14, and the hinge seat 14 is sequentially hinged with the swing arm 21 and the second hydraulic rod 23 along the length direction thereof.
[0045] Specifically, the longitudinal beams 13 can be 3, and the cross beams 12 can be 5. The support frame 1 is composed of 5 cross beams 12 and 3 longitudinal beams 13. The cross beam 12 and the longitudinal beam 13 at the middle position are longer than those at other positions, thereby extending to form the hinge seat 14. When the swing arm 21 and the second hydraulic rod 23 are hinged on the hinge seat 14, the second hydraulic rod 23 is located outside the swing arm 21.
[0046] Further, the length of the upper end of the vertical clamping plate 22 relative to the hinge is less than the length of the lower end.
[0047] Specifically, the length of the upper part of the vertical clamping plate 22 relative to the hinge is less than the length of the lower part, so that the center of gravity of the vertical clamping plate 22 is always below the hinge, thereby enabling the vertical clamping plate 22 to maintain a vertical state when the swing arm 21 swings.
[0048] Further, the support frame 1 is rectangular, and the first hydraulic rod 31 is arranged at the four corners of the rectangle.
[0049] Principle description:
[0050] The support frame 1 can be a rectangular structure, when a large oil tank is placed on the support frame 1 by using a crane, the hollowed-out position 11 is aligned with the to-be-welded position of the bottom of the oil tank, so as to avoid that the support frame 1 shields the to-be-welded position, the hydraulic clamping assembly 2 can fix the large oil tank, and good supporting force is provided by hydraulic driving, after the hydraulic clamping assembly 2 fixes the large oil tank, the hydraulic tilting assembly 3 can tilt the support frame 1 as a whole, so that the to-be-welded position of the bottom of the oil tank is lifted and faces the worker position, the oil tank is tilted and displaced to realize position welding, since the support frame 1 and the hydraulic tilting assembly 3 are connected together, and the oil tank is fixed on the support frame 1, the situation that the oil tank slips and injures the worker when the oil tank is tilted is avoided, and therefore, compared with the traditional mode of supporting the oil tank to lift the to-be-welded position by using a columnar object, the safety factor is higher.
[0051] It should be noted that the terms "comprising", "including", or any other variant thereof are intended to cover a non-exclusive inclusion, such that processes, methods, articles, or apparatuses that comprise a list of elements not only include those elements, but also include other elements not expressly listed or inherent to such processes, methods, articles, or apparatuses.
[0052] The principles and implementation modes of the present application are described by using specific examples in the present application, and the above example is only used to help understand the method and core idea of the present application. The above is only a preferred implementation mode of the present application, and it should be pointed out that, due to the limited nature of the language expression, there are infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, decorations or changes can be made without departing from the principles of the present application, and the above technical features can also be combined in a proper way, and these improvements, decorations, changes or combinations, or the present application without improvement, the concept and technical scheme of the present application are directly applied to other occasions, which should be regarded as the protection scope of the present application.
Claims
1. A stable support for welding large oil tanks, characterized in that, The application relates to a supporting frame (1) for placing an oil tank, wherein a plurality of hollowed-out positions (11) are arranged on the supporting frame (1) and are arranged opposite to the bottom of the oil tank to be welded; a hydraulic clamping assembly (2) is arranged around the edge of the supporting frame (1) and is used for clamping and fixing the oil tank; and a hydraulic tilting assembly (3) is arranged at the bottom of the supporting frame (1). The supporting frame (1) comprises a plurality of cross-arranged crossbeams (12) and longitudinal beams (13), and the hollowed-out positions (11) are formed between the crossbeams (12) and the longitudinal beams (13). The hydraulic tilting assembly (3) comprises a plurality of first hydraulic rods (31), and the fixed end and the movable end of the first hydraulic rod (31) are connected to the ground and the supporting frame (1) through ball hinges (32) respectively. The hydraulic clamping assembly (2) comprises a plurality of hydraulic clamping arms arranged at the edge of the supporting frame (1), and the hydraulic clamping arms comprise: a swing arm (21) which is hingedly connected to the supporting frame (1) at one end and is hingedly connected to a vertical clamping plate (22) at the other end; and a second hydraulic rod (23) whose fixed end and movable end are hingedly connected to the supporting frame (1) and the swing arm (21) respectively.
2. The heavy oil tank welding dedicated stable support according to claim 1, wherein The crossbeams (12), the longitudinal beams (13) and the swing arm (21) are I-shaped steel.
3. The heavy oil tank welding dedicated stable support according to claim 1, characterized by, The crossbeams (12) and the longitudinal beams (13) in the middle of the supporting frame (1) extend outward to form a hinged seat (14), and the swing arm (21) and the second hydraulic rod (23) are hingedly connected to the hinged seat (14) along the length direction of the hinged seat (14) in sequence.
4. The heavy oil tank welding dedicated stable support according to claim 2, wherein The length of the upper end of the vertical clamping plate (22) is smaller than the length of the lower end. The supporting frame (1) is rectangular, and the first hydraulic rod (31) is arranged at the four corners of the rectangle. 5. The heavy oil tank welding dedicated stable support according to claim 4, wherein 6. The heavy oil tank welding dedicated stable support according to claim 4, wherein 7. The heavy oil tank welding dedicated stable support according to claim 4, wherein 8. The heavy oil tank welding dedicated stable support according to claim 3, wherein,