Double-layer template positioning tool
By using a double-layer template positioning fixture, the positioning error and instability problems in the assembly process of the stationary vortex disc and valve plate were solved, achieving higher assembly accuracy and stability, and simplifying the template processing difficulty.
Patent Information
- Application Number
- CN202423156088.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing positioning template is a single piece, which leads to positioning errors and instability during the assembly of the stationary volute and the valve plate. In particular, when the top surface of the stationary volute has different reference heights, the assembly instability is caused by machining errors.
A double-layer template positioning fixture is adopted. The bottom surface of the lower template abuts against the second reference part of the stationary vortex plate, and the upper template is tightly fitted to the first reference part of the stationary vortex plate through the template guide post and the positioning spring to ensure the position requirements of the valve plate. The template guide post and the positioning spring are used for horizontal limit and tight fit of the upper template.
It simplifies the template processing, reduces positioning errors and instability in the assembly process, and improves the pass rate of assembled products.
Smart Images

Figure CN223671098U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the assembly of static scroll and valve piece, especially, a double -deck template positioning frock. BACKGROUND
[0002] The automobile scroll compressor accessory includes: static scroll and valve piece. In the assembly process of the static scroll and the valve piece, the valve piece needs to be positioned using a positioning template. The current positioning template is a unitary piece. Because the top surface of the static scroll has two reference surfaces with different reference heights, the bottom surface of the positioning template is processed into a stepped surface. If the stepped surface has a processing error, the positioning template can only fit one of the reference surfaces and have a gap with the other reference surface, thereby causing positioning error and instability in the assembly process. SUMMARY
[0003] The utility model discloses a double -deck template positioning frock that solves the problem of positioning error and instability in the assembly process caused by the unitary piece of the existing positioning template.
[0004] In order to achieve the above-mentioned purpose, the technical scheme of the utility model is as follows: a double -deck template positioning frock is used for the assembly of static scroll and valve piece, the top surface of the static scroll includes: valve piece part, first reference part around the valve piece part and second reference part around the first reference part, and the first reference part and the second reference part have different reference heights. The double -deck template positioning frock includes: lower layer template, upper layer template, template guide column and positioning compression spring, the lower layer template is above the static scroll, the bottom surface of the lower layer template is abutted on the second reference part of the top surface of the static scroll, the second reference part of the top surface of the static scroll supports the lower layer template, and the lower layer template has a lower layer hollow part located on the valve piece part and the first reference part of the top surface of the static scroll;The upper layer template is above the lower layer template, the bottom surface of the upper layer template is abutted on the first reference part of the top surface of the static scroll through the lower layer hollow part, the first reference part of the top surface of the static scroll supports the upper layer template, the upper layer template has an upper layer hollow part located on the valve piece part of the top surface of the static scroll, and the upper layer hollow part has a common shape and size with the valve piece;The top surface of the lower layer template is fixed with the template guide column, the upper layer template has a template guide hole matched with the shaft hole of the template guide column, and the upper layer template can be displaced up and down along the template guide column;The positioning compression spring is above the upper layer template, the upper end of the positioning compression spring is a fixed end, the lower end of the positioning compression spring is a movable end, the positioning compression spring is abutted on the upper layer template, the positioning compression spring is in a compressed state, and the upper layer template is closely fitted with the first reference part of the top surface of the static scroll through the positioning compression spring.
[0005] As the preferred scheme of the double-layer template positioning tool, the template guide column penetrates the template guide hole upward, the positioning compression spring is wrapped around the periphery of the template guide column, the template guide column has a guide column shoulder above the positioning compression spring, and the upper end of the positioning compression spring abuts against the guide column shoulder.
[0006] As the preferred scheme of the double-layer template positioning tool, the number of the template guide columns is not less than four, and the template guide columns are respectively arranged at the corner positions of the upper-layer template.
[0007] Compared with the prior art, the positioning tool has the beneficial effects at least in that: the double-layer split structure simplifies the bottom surface machining difficulty of the upper-layer template and the lower-layer template, reduces the positioning error in the assembly process of the static vortex disc and the valve plate and the instability in the assembly process, and improves the qualified rate of the assembled product.
[0008] In addition to the technical problems solved by the utility model, the technical features of the technical scheme, and the beneficial effects brought by the technical features, other technical problems solved by the utility model, other technical features included in the technical scheme, and the beneficial effects brought by the technical features will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0009] Fig. 1 It is a structural schematic view of the utility model embodiment.
[0010] Fig. 2 It is a structural schematic view of the utility model embodiment (in an exploded state, and the template guide column and the positioning compression spring are omitted).
[0011] Fig. 3 It is a structural side view of the utility model embodiment. DETAILED DESCRIPTION
[0012] The utility model will be further described in detail through specific implementation manners and with reference to the drawings. It needs to be explained here that the description of the implementation manners is used to help understanding the utility model, but does not constitute the limitation to the utility model. In addition, the technical features involved in each implementation manner of the utility model described below can be combined with each other as long as they do not conflict with each other.
[0013] Reference is made to Figs. 1 to 3, and a double-layer template positioning tool is shown in the figure. The double-layer template positioning tool is fixed on the top surface of the static scroll 100. The double-layer template positioning tool is used for the assembly of the static scroll 100 and the valve plate 200. The top surface of the static scroll 100 includes a valve plate part 101, a first reference part 102 around the valve plate part 101, and a second reference part 103 around the first reference part 102, etc. The first reference part 102 and the second reference part 103 have different reference heights. In a specific implementation, the reference height of the first reference part 102 is greater than the reference height of the second reference part 103. The bottom surface of the static scroll 100 is abutted against the base 5.
[0014] The double-layer template positioning tool includes a lower layer template 1, an upper layer template 2, a template guide column 3, and a positioning compression spring 4, etc.
[0015] The lower layer template 1 is above the static scroll 100. The bottom surface of the lower layer template 1 is abutted against the second reference part 103 on the top surface of the static scroll 100. The lower layer template 1 is supported by the second reference part 103 on the top surface of the static scroll 100. The lower layer template 1 has a lower layer hollow part for the valve plate part 101 and the first reference part 102 on the top surface of the static scroll 100. That is, the lower layer template 1 only covers the second reference part 103 on the top surface of the static scroll 100 and does not cover the valve plate part 101 and the first reference part 102 on the top surface of the static scroll 100, so that the valve plate part 101 and the first reference part 102 on the top surface of the static scroll 100 are exposed.
[0016] The upper layer template 2 is above the lower layer template 1. The bottom surface of the upper layer template 2 is abutted against the first reference part 102 on the top surface of the static scroll 100 through the lower layer hollow part. The upper layer template 2 is supported by the first reference part 102 on the top surface of the static scroll 100. The upper layer template 2 has an upper layer hollow part for the valve plate part 101 on the top surface of the static scroll 100. That is, the upper layer template 2 only covers the first reference part 102 on the top surface of the static scroll 100 and does not cover the valve plate part 101 on the top surface of the static scroll 100, so that the valve plate part 101 on the top surface of the static scroll 100 is exposed. The upper layer hollow part is a profiling hole, which has a common shape and size with the valve plate 200.
[0017] The template guide column 3 is fixed on the top surface of the lower layer template 1. The upper layer template 2 has a template guide hole matched with the template guide column 3. The upper layer template 2 can be displaced up and down along the template guide column 3. Since the template guide column 3 and the template guide hole are matched with each other, the template guide column 3 limits the upper layer template 2 horizontally, and the upper layer template 2 cannot be displaced relative to the lower layer template 1 in the horizontal direction.
[0018] The positioning compression spring 4 is above the upper die plate 2. The upper end of the positioning compression spring 4 is a fixed end. The lower end of the positioning compression spring 4 is a movable end. The positioning compression spring 4 abuts against the upper die plate 2. The positioning compression spring 4 is in a compressed state. Through the positioning compression spring 4, the upper die plate 2 closely abuts against the first reference part 102 on the top surface of the static scroll 100.
[0019] When the valve plate 200 is placed on the valve plate part 101 on the top surface of the static scroll 100, the valve plate 200 is horizontally limited by the upper hollow part, so as to ensure the position requirement of the valve plate 200.
[0020] In specific implementation, the die plate guide column 3 penetrates upward through the die plate guide hole. The positioning compression spring 4 surrounds the die plate guide column 3. The die plate guide column 3 has a guide column shoulder part 31 above the positioning compression spring 4. The upper end of the positioning compression spring 4 abuts against the guide column shoulder part 31. Thus, the upper end of the positioning compression spring 4 is fixed.
[0021] In specific implementation, the number of the die plate guide column 3 is not less than four, which are respectively arranged at the corner positions of the upper die plate 2, so as to uniformly apply force to the upper die plate 2.
[0022] The above only expresses the implementation mode of the present application, and the description is relatively specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be noted that, for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A double-layer template positioning tooling for assembly of a static scroll and a valve plate, the static scroll top surface comprising: The valve plate part, the first reference part outside the valve plate part, and the second reference part outside the first reference part, the first reference part and the second reference part have different reference heights, characterized in that the double-layer template positioning tool comprises a lower layer template, an upper layer template, a template guide column, and a positioning compression spring, the lower layer template is above the static vortex disc, the bottom surface of the lower layer template is abutted to the second reference part of the top surface of the static vortex disc, the second reference part of the top surface of the static vortex disc supports the lower layer template, the lower layer template has a lower layer hollow part for the valve plate part and the first reference part on the top surface of the static vortex disc; the upper layer template is above the lower layer template, the bottom surface of the upper layer template is abutted to the first reference part of the top surface of the static vortex disc through the lower layer hollow part, the first reference part of the top surface of the static vortex disc supports the upper layer template, the upper layer template has an upper layer hollow part for the valve plate part on the top surface of the static vortex disc, the upper layer hollow part has the same shape and size as the valve plate part; the top surface of the lower layer template is fixed with the template guide column, the upper layer template has a template guide hole matched with the template guide column, the upper layer template can be displaced up and down along the template guide column; the positioning compression spring is above the upper layer template, the upper end of the positioning compression spring is a fixed end, the lower end of the positioning compression spring is a movable end, the positioning compression spring is abutted to the upper layer template, the positioning compression spring is in a compressed state, through the positioning compression spring, the upper layer template is closely combined with the first reference part of the top surface of the static vortex disc.
2. The double-layer template positioning tooling of claim 1, wherein, The template guide column penetrates out of the template guide hole upwards, the positioning compression spring is surrounded outside the template guide column, the template guide column has a guide column shoulder part above the positioning compression spring, and the upper end of the positioning compression spring is abutted to the template guide column shoulder part.
3. The double-layer template positioning tooling of claim 1, wherein, The number of the template guide columns is not less than four, and the template guide columns are respectively located at each corner of the upper layer template.