Raw material splitting machine for activated carbon production
By designing a raw material slitting machine for activated carbon production, a dust collector and a hot air burning device are used to remove debris and dust. The drying equipment solves the problem of debris and dust flying in the existing technology, improves environmental quality, ensures the slitting quality of activated carbon, and improves the adsorption capacity and stability of activated carbon, thus achieving clean and efficient production in the slitting process.
Patent Information
- Application Number
- CN202423287227.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-30
AI Technical Summary
During the production of activated carbon, the debris and dust generated during the cutting of raw materials affect environmental quality. At the same time, the moisture in the raw materials interferes with subsequent carbonization and activation processes, affecting the adsorption capacity and stability of activated carbon.
A raw material slitting machine for activated carbon production was designed, comprising a conveyor box and a semi-tank. It uses a vacuum cleaner to filter debris and dust, and a hot air blower to dry the moisture, thereby avoiding debris and dust from flying and reducing moisture interference, thus improving the adsorption capacity and stability of activated carbon.
It effectively filters out debris and dust during the cutting process, avoiding environmental pollution, and improves the adsorption capacity and stability of activated carbon by drying the raw materials, ensuring the smooth progress of subsequent processes.
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Figure CN223671384U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of activated carbon production, in particular to a raw material slitting machine for activated carbon production. BACKGROUND
[0002] Activated carbon is a kind of carbon treated specially, which is made of organic raw materials (fruit shells, coal, wood, etc.) by heating under the condition of air isolation to reduce non-carbon components (this process is called carbonization), and then reacts with gas, the surface is eroded to produce a structure with developed micropores (this process is called activation). Activated carbon is a kind of carbon material with developed pore structure, large specific surface area and rich surface chemical groups, and strong specific adsorption capacity, which is made of carbon-containing raw materials such as wood, coal and petroleum coke by pyrolysis and activation. In the production of activated carbon, the kneaded activated carbon raw materials need to be slitted into small pieces, and then dried to prepare, so as to facilitate sales and use. At present, a large amount of debris and dust will be generated in the slitting process of activated carbon raw materials, which will affect the environmental quality, and the moisture in the raw materials will interfere with the subsequent carbonization and activation processes, and affect the adsorption capacity and stability of activated carbon. CONTENT OF THE INVENTION
[0003] The application provides a raw material slitting machine for activated carbon production, which is provided with a conveying box and a half groove. When the raw material is slitted, the debris and dust mixed in the raw material are filtered into the half groove below, so as to avoid the flying of debris and dust during slitting and the influence on the environmental quality. Then, the debris and dust in the half groove are sucked out by a dust collector, so as to avoid the accumulation of debris and dust in the half groove and affect the slitting work. The conveying box is connected with a hot air fan. When the raw material is conveyed after slitting, the hot air fan generates hot air to dry the moisture existing in the conveyed raw material in the conveying box, so as to avoid the interference of the moisture in the raw material with the subsequent carbonization and activation processes, and further improve the adsorption capacity and stability of activated carbon.
[0004] The application provides a raw material slitting machine for activated carbon production, which comprises a slitting box and a conveying box, two slitting mechanisms are arranged in the slitting box, each slitting mechanism comprises a rotating shaft and a plurality of blades, the two rotating shafts are movably arranged on the side walls of the slitting box, one end of each rotating shaft is connected with a servo motor through the side wall of the slitting box, a plurality of blades are evenly arranged on the side wall of each rotating shaft, the plurality of blades on the side walls of the two rotating shafts are staggered, the bottom of the slitting box is connected with the conveying box, four supporting columns are welded at the bottom of the conveying box, the four supporting columns are welded on the same base, a screw rod is movably arranged in the conveying box, helical blades are arranged on the side wall of the screw rod, one end of the screw rod is connected with a driving motor through the side wall of the conveying box, two vibrators are arranged at the top of the conveying box, a hot air pipe is arranged at the top of the conveying box, one end of the hot air pipe is connected with an air outlet pipe, the air outlet pipe is fixed to the inner top of the conveying box, the other end of the hot air pipe is connected with a hot air fan, the hot air fan is placed on the base, a half groove is arranged on the side wall of the conveying box, a plurality of through holes are evenly arranged on the side wall of the half groove, a dust collection pipe is arranged on the side wall of the half groove, the dust collection pipe is connected with a dust collector, and the dust collector is arranged on the base.
[0005] The slitting box and the conveying box are connected with a controller.
[0006] Furthermore, the motors, the vibrators, the hot air fan and the dust collector are electrically connected with the controller.
[0007] Furthermore, a supporting plate is arranged on the side wall of the conveying box, and the driving motor is fixed to the supporting plate.
[0008] Furthermore, a discharge port is arranged at the right end of the conveying box, and a collecting box is arranged below the discharge port and on the base.
[0009] Furthermore, a plurality of air outlet holes are evenly arranged on the side wall of the hot air pipe.
[0010] Furthermore, a plurality of buttons are arranged on the controller.
[0011] The application provides a raw material slitting machine for activated carbon production, which comprises a slitting box and a conveying box. Two slitting mechanisms are arranged in the slitting box. Each slitting mechanism comprises a rotating shaft and a plurality of blades. The two rotating shafts are movably arranged at the side walls of the slitting box. One end of each rotating shaft is connected with a servo motor through the side wall of the slitting box. A plurality of blades are evenly arranged on the side wall of each rotating shaft. The plurality of blades on the side walls of the two rotating shafts are staggered. The raw material to be slitted is continuously fed into the slitting box. The controller controls the two servo motors to start at the same time. The two servo motors rotate in opposite directions, thereby driving the rotating shafts connected with the two servo motors to rotate inward at the same time. The plurality of blades arranged on the side walls of the two rotating shafts roll inward. The plurality of blades on the side walls of the two rotating shafts are staggered. The raw material in the slitting box is slitted. The bottom of the slitting box is connected with the conveying box. The raw material slitted by the slitting mechanism falls into the conveying box connected with the bottom of the slitting box. Four supporting columns are welded at the bottom of the conveying box. The four supporting columns are welded on the same base. The four supporting columns support the conveying box. A screw rod is movably arranged in the conveying box. Helical blades are arranged on the side wall of the screw rod. One end of the screw rod is connected with a driving motor through the side wall of the conveying box. When the two servo motors are started, the controller controls the driving motor to start. The driving motor drives the screw rod to rotate. The rotation of the screw rod drives the helical blades to convey the slitted raw material falling into the conveying box. Two vibrators are arranged on the top of the conveying box. When the helical blades convey the slitted raw material, the controller controls the two vibrators to start. The vibration of the vibrators drives the conveying box and the slitted raw material in the conveying box to vibrate, thereby enabling the debris and dust mixed in the raw material to be filtered into the semislotted body below under the action of the conveying of the helical blades and the vibration of the vibrators. A hot air pipe is connected with the top of the conveying box. One end of the hot air pipe is connected with an air outlet pipe. The air outlet pipe is fixed on the inner top of the conveying box. The other end of the hot air pipe is connected with a hot air blower. The hot air blower is placed on the base. During the conveying process of the conveying box, the controller controls the hot air blower to open. The hot air blower generates hot air, which enters the air outlet pipe through the hot air pipe, and then is blown out from the air outlet hole in the side wall of the air outlet pipe. The moisture in the slitted raw material conveyed in the conveying box is dried, thereby avoiding the moisture in the raw material from interfering with the subsequent carbonization and activation processes, and thereby improving the adsorption capacity and stability of the activated carbon. A semislotted body is arranged on the side wall of the conveying box. A plurality of through holes are evenly arranged on the side wall of the semislotted body covering the conveying box. The debris and dust mixed in the raw material fall into the semislotted body through the plurality of through holes on the side wall of the conveying box during the conveying of the slitted raw material and the vibration of the vibrators, thereby filtering the slitted raw material, avoiding the scattering of the debris and dust during the slitting process, and affecting the environmental quality. A dust suction pipe is connected with the side wall of the semislotted body. The dust suction pipe is connected with a dust collector. The dust collector is arranged on the base. When the driving motor is started, the controller controls the dust collector to open at the same time. The debris and dust in the semislotted body are sucked into the dust collector through the dust suction pipe, thereby avoiding the accumulation of the debris and dust in the semislotted body.The cutting box and the conveying box are connected with a controller, and the controller controls the cutting box and the conveying box to cut and convey the raw material for producing activated carbon.
[0012] In summary, the beneficial effects of the present application are as follows:
[0013] 1. The device is provided with a conveying box and a half groove, and the debris and dust mixed in the raw material are filtered into the half groove during transportation when the raw material is conveyed in the conveying box, avoiding the influence of the flying debris and dust on the environment quality during cutting, and then using the dust collector to suck out the debris and dust in the half groove, avoiding the accumulation of debris and dust in the half groove and affecting the cutting work.
[0014] 2. The conveying box is connected with a hot air fan, and the hot air fan generates hot air to dry the moisture in the conveyed raw material in the conveying box after the raw material is cut, avoiding the interference of the moisture in the raw material on the subsequent carbonization and activation process, and further improving the adsorption capacity and stability of the activated carbon. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the present application, the following will briefly introduce the drawings needed in the embodiment, and obviously, other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0016] Figure 1 The structure of the present application is shown in the figure.
[0017] Figure 2 The cutting structure is shown in the figure.
[0018] Figure 3 The half groove structure is shown in the figure.
[0019] Figure 4 The controller structure is shown in the figure.
[0020] FIG. 1 illustrates:
[0021] Among them, 1 is a cutting box, 2 is a cutting mechanism, 21 is a rotating shaft, 22 is a blade, 3 is a conveying box, 4 is a screw, 5 is a spiral blade, 6 is a driving motor, 7 is a vibrator, 8 is a hot air pipe, 9 is a hot air fan, 10 is a half groove, 11 is a dust suction pipe, 12 is a dust collector, 13 is a support column, 14 is a base, 15 is a collection box, 16 is a controller. DETAILED DESCRIPTION
[0022] In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiment of the present application will be described clearly and completely in conjunction with the drawings.
[0023] From the above technical solutions, it can be seen that Figures 1-4 .
[0024] Example 1:
[0025] The utility model provides a raw material cutting machine for active carbon production, including cutting box 1 and conveying box 3, be provided with two cutting mechanism 2 in cutting box 1, and each cutting mechanism 2 includes a rotating shaft 21 and several blades 22, and two rotating shafts 21 both ends swing mounting are installed on the lateral wall of cutting box 1, and each rotating shaft 21 one end penetrates the lateral wall connection of cutting box 1 has a servo motor, and the lateral wall of each rotating shaft 21 is evenly installed with several blades 22, and the lateral wall of two rotating shafts 21 several blades 22 are staggered distribution, and the raw material of needing cutting is successively input to cutting box 1, and controller 16 controls two servo motors to start simultaneously, and two servo motors reverse rotation, and then drive two servo motors respectively connected rotating shaft 21 simultaneously to the inside rotation, make the lateral wall of two rotating shafts 21 several blades 22 box to the inside rolling, and the lateral wall of two rotating shafts 21 several blades 22 are staggered distribution, and the raw material of entering cutting box 1 is cut, and the bottom of cutting box 1 is connected with conveying box 3, and the raw material after cutting by cutting mechanism 2 falls into the bottom of cutting box 1 and is connected with conveying box 3, and the bottom of conveying box 3 is welded with four support columns 13, and four support columns 13 are welded on the same base 14, and four support columns 13 play the supporting role to conveying box 3, and conveying box 3 is swingly installed with a screw rod 4, and the lateral wall of screw rod 4 is provided with helical blade 5, and one end of screw rod 4 penetrates the lateral wall connection of conveying box 3 has a drive motor 6, and simultaneously starting two servo motors, and controller 16 controls drive motor 6 to start, and drive motor 6 drives connected screw rod 4 rotation, and screw rod 4 rotation makes helical blade 5 convey the raw material after cutting and falling into conveying box 3, and the top of conveying box 3 is installed with two vibrators 7, and when screw rod 4 rotation makes helical blade 5 convey the raw material after cutting, and controller 16 controls two vibrators 7 to start, and vibrator 7 vibration drives conveying box 3 and the raw material after cutting in and vibrates, and conveniently make the scrap and dust mixed in raw material under the action of helical blade 5 and vibrator 7 vibration by through -hole filter into the half groove 10 under, and the top of conveying box 3 is connected with a hot -air pipe 8, and one end of hot -air pipe 8 is connected with a air outlet pipe, and air outlet pipe is fixed in the inner top of conveying box 3, and the other end of hot -air pipe 8 is connected with hot -blast machine 9, and hot -blast machine 9 places on the base 14, and in the process of conveying raw material of conveying box 3, and controller 16 controls hot -blast machine 9 to open, and hot -blast machine 9 generates hot -air and enters air outlet pipe in hot -air pipe 8, then blows out from the air outlet hole of air outlet pipe lateral wall, and the moisture existing in the raw material after cutting and conveying in conveying box 3 is dried, avoids the moisture in raw material to interfere subsequent carbonization and activation procedure, and then improves the adsorption capacity and stability of active carbon, and the lateral wall of conveying box 3 is provided with a half groove 10, and the lateral wall of conveying box 3 covering half groove 10 is evenly provided with several through -holes, and the screw rod 4 and helical blade 5 in conveying box 3 in the process of conveying the raw material after cutting and vibrator 7 vibration, and the scrap and dust mixed in raw material fall into half groove 10 through several through -holes on the lateral wall of conveying box 3, and then filter the raw material after cutting, avoid the scrap and dust flying during cutting to influence environmental quality,The sidewall of the half-groove body 10 is communicated with a dust suction pipe 11, the dust suction pipe 11 is connected with a dust collector 12, the dust collector 12 is installed on the base 14, when the driving motor 6 is started, the controller 16 controls the dust collector 12 to open at the same time, the debris and dust in the half-groove body 10 are sucked into the dust collector 12 through the dust suction pipe 11, so that the debris and dust in the half-groove body 10 are avoided to accumulate and affect the cutting and conveying work,
[0026] The cutting box 1 and the conveying box 3 are connected with a controller 16, the controller 16 controls the cutting box 1 and the conveying box 3 to cut and convey the raw material for producing activated carbon.
[0027] As a preferred embodiment, each motor, the vibrator 7, the hot air machine 9 and the dust collector 12 are electrically connected with the controller 16, the controller 16 controls the working state of each motor, the vibrator 7, the hot air machine 9 and the dust collector 12 respectively, and then cuts, conveys, filters, dries and sucks the raw material for producing activated carbon, so that each process is ensured to be carried out smoothly.
[0028] As a preferred embodiment, a supporting plate is installed on the sidewall of the conveying box 3, the driving motor 6 is fixed on the supporting plate, and the supporting plate supports the driving motor 6.
[0029] As a preferred embodiment, an outlet is arranged at the right end of the conveying box 3, a collecting box 15 is placed below the outlet, the collecting box 15 is placed on the base 14, the raw material conveyed from the left end to the right end of the conveying box 3 is output through the outlet and falls into the collecting box 15 below, and the collecting box 15 is replaceable.
[0030] As a preferred embodiment, a plurality of air outlet holes are uniformly arranged on the sidewall of the hot air pipe 8, the hot air generated by the hot air machine 9 enters the air outlet pipe through the hot air pipe 8, and then is blown out through the air outlet holes on the sidewall of the air outlet pipe, so that the moisture existing in the cut raw material conveyed in the conveying box 3 is dried.
[0031] As a preferred embodiment, a plurality of buttons are arranged on the controller 16, and the plurality of buttons control the working state of each motor, the vibrator 7, the hot air machine 9 and the dust collector 12 respectively.
[0032] Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the specification and examples be considered as exemplary only, with the true scope of the application being indicated by the following claims.
[0033] It should be understood that the application is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The foregoing described embodiments of the application are not to be construed as limiting the application.
Claims
1. A raw material slitting machine for activated carbon production, characterized in that, Include: Slitting box (1) and conveying box (3), the slitting box (1) is provided with two slitting mechanisms (2), each slitting mechanism (2) includes a rotating shaft (21) and a plurality of blades (22), two rotating shafts (21) are movably mounted on the side wall of the slitting box (1), one end of each rotating shaft (21) penetrates the side wall of the slitting box (1) and is connected with a servo motor, a plurality of blades (22) are uniformly mounted on the side wall of each rotating shaft (21), a plurality of blades (22) on the side wall of the two rotating shafts (21) are staggered, the bottom of the slitting box (1) is communicated with the conveying box (3), four supporting columns (13) are welded on the bottom of the conveying box (3), four supporting columns (13) are welded on the same base (14), a screw rod (4) is movably mounted in the conveying box (3), the side wall of the screw rod (4) is provided with helical blades (5), one end of the screw rod (4) penetrates the side wall of the conveying box (3) and is connected with a driving motor (6), two vibrators (7) are mounted on the top of the conveying box (3), the top of the conveying box (3) is communicated with a hot air pipe (8), one end of the hot air pipe (8) is connected with an air outlet pipe, the air outlet pipe is fixed on the inner top of the conveying box (3), the other end of the hot air pipe (8) is connected with a hot air blower (9), the hot air blower (9) is placed on the base (14), the side wall of the conveying box (3) is provided with a half groove (10), a plurality of through holes are uniformly arranged on the side wall of the conveying box (3) covering the half groove (10), the side wall of the half groove (10) is communicated with a dust suction pipe (11), the dust suction pipe (11) is connected with a dust collector (12), the dust collector (12) is mounted on the base (14); The slitting box (1) and the conveying box (3) are connected with a controller (16).
2. The raw material slitting machine for activated carbon production according to claim 1, characterized in that, Each motor, the vibrator (7), the hot air blower (9) and the dust collector (12) are electrically connected with the controller (16).
3. The raw material slitting machine for activated carbon production according to claim 1, characterized in that, A supporting plate is mounted on the side wall of the conveying box (3), and the driving motor (6) is fixed on the supporting plate.
4. The raw material slitting machine for activated carbon production according to claim 1, characterized in that, A discharge port is arranged at the right end of the conveying box (3), a collecting box (15) is placed below the discharge port, and the collecting box (15) is placed on the base (14).
5. The raw material slitting machine for activated carbon production according to claim 1, characterized in that, A plurality of air outlets are uniformly arranged on the side wall of the hot air pipe (8).
6. The raw material slitting machine for activated carbon production according to claim 1, characterized in that, A plurality of buttons are arranged on the controller (16).