Prefabricated U-shaped concrete member mold
By designing a precast U-shaped concrete component mold that includes slots and limiting units, the problems of complex mold structure and cumbersome mold assembly and disassembly were solved, achieving the effect of efficient preparation of U-shaped concrete components.
Patent Information
- Application Number
- CN202520220669.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-12
AI Technical Summary
The existing molds for preparing precast U-shaped concrete components have complex structures and cumbersome mold assembly and disassembly processes, resulting in low efficiency.
The precast U-shaped concrete component mold design includes a first template component, a second template component, and a limiting unit. The template component is reliably fixed through slots and limiting structures, simplifying the mold closing and disassembly process.
It improves the preparation efficiency of U-shaped concrete components, ensures the pass rate and quality stability of components, simplifies the mold structure, and reduces splicing and fixing steps.
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Figure CN223671488U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete member mold, more particularly, to a prefabricated U-shaped concrete member mold. BACKGROUND
[0002] In the process of building construction, in order to enhance the integrity and stability of the building, a large number of prefabricated U-shaped concrete members are needed. At present, the mold structure for preparing prefabricated U-shaped concrete members is complex, and the mold disassembly and assembly process is cumbersome, resulting in low efficiency of preparing prefabricated U-shaped concrete members. CONTENT OF THE UTILITY MODEL
[0003] Therefore, the present application provides a prefabricated U-shaped concrete member mold, aiming at improving the technical problems of complex mold structure and cumbersome mold disassembly and assembly process for preparing prefabricated U-shaped concrete members.
[0004] The present application provides a prefabricated U-shaped concrete member mold, which has a mold closing state and a mold disassembly state, and comprises:
[0005] The first mold plate piece comprises an inner mold piece and two extension ear plates, the cross section of the inner mold piece is U-shaped and extends along a first direction, the inner mold piece comprises a first plate and two second plates, the two second plates are respectively fixedly connected to the second direction sides of the first plate, and the second direction is perpendicular to the first direction; the two extension ear plates are respectively fixedly connected to the second direction sides of the second plate away from the first plate, the extension ear plate is provided with a first insertion slot extending along the first direction, and the first end of the first insertion slot is in an open structure;
[0006] The second mold plate piece has a U-shaped cross section, and comprises a third plate and two fourth plates extending along the first direction, the two fourth plates are respectively fixedly connected to the second direction sides of the third plate, each fourth plate is provided with a second insertion slot extending along the first direction, and the first end of the second insertion slot is in an open structure; when the prefabricated U-shaped concrete member mold is in the mold closing state, the first mold plate piece and the second mold plate piece are in the same plane at least one end of the first direction, the inner mold piece is located on the inner side of the second mold plate piece, each fourth plate is arranged in one first insertion slot, each extension ear plate is arranged in one second insertion slot, and the second end of the first insertion slot and the second end of the second insertion slot are in abutment; and
[0007] Two limiting units are respectively connected with the two fourth plates, each limiting unit comprises a first limiting part and a second limiting part, the first limiting part and the second limiting part are used for abutting with both sides of the extension lug plate along a third direction respectively, so as to limit the extension lug plate in the third direction, and the third direction is perpendicular to the first direction and the second direction.
[0008] Preferably, a reinforcing rib is arranged at the connection between the extension lug plate and the second plate.
[0009] Preferably, the prefabricated U-shaped concrete component mold further comprises a mold opening part, the mold opening part is arranged on the first plate and / or the third plate, and the mold opening part is used for being connected with an external force applying device.
[0010] Preferably, the mold opening part is a through hole arranged on the first plate, and the mold opening part is located on the side of the second end of the insertion slot along the first direction.
[0011] Compared with the prior art, the prefabricated U-shaped concrete component mold provided by the application at least has the following beneficial effects:
[0012] The precast U-shaped concrete component mold provided in this application, in the mold-closed state, has at least one end of the first template member and the second template member on the same plane in the first direction, with the inner mold member located inside the second template member. Each fourth plate passes through a first slot, and each extension ear plate passes through a second slot. The second ends of the first and second slots abut against each other, thus forming a U-shaped cavity between the first and second template members. At this time, the slot wall of the first slot limits the fourth plate in the second direction, and the slot wall of the second slot limits the extension ear plate in the second direction. The first and second template members are fixed in position in the second direction and cannot move relative to each other. At the same time, the slot wall at the second end of the first slot restricts the movement of the fourth plate in the first direction, and the slot wall at the second end of the second slot restricts the movement of the extension ear plate in the second direction. The movement is in the first direction; and each limiting unit is connected to a corresponding fourth plate, and each limiting unit includes a first limiting part and a second limiting part. When the precast U-shaped concrete component mold is in the closed state, the first limiting part and the second limiting part abut against the two extended ear plates on both sides along the third direction, respectively, limiting the extended ear plates in the third direction, so that the first template cannot move relative to the second template in the third direction; in addition, the first limiting part and the second limiting part of each limiting unit abut against the extended ear plates on both sides along the third direction, and can limit the extended ear plates in the third direction, so that the first template and the second template are fixed in the third direction and cannot generate relative movement; thus, the mold structure after mold closing is reliable, ensuring the stability of the cavity structure, thereby ensuring that the prepared U-shaped concrete component has a high qualification rate and stable quality. Moreover, the precast U-shaped concrete component mold structure provided in this embodiment is simple. Compared with the prior art, it does not require setting multiple template parts for splicing, installation and fixing. The mold closing process and demolding process are simple, improving the preparation efficiency of U-shaped concrete components.
[0013] Of course, any product implementing this application need not specifically need to achieve all of the technical effects described above at the same time.
[0014] Other features and advantages of this application will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description
[0015] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present application and, together with their description, serve to explain the principles of the present application.
[0016] Figure 1 The figure shown is a reference diagram of the precast U-shaped concrete component mold provided in the embodiment of this application in the mold-separation state.
[0017] Figure 2The figure shown is a reference diagram of the precast U-shaped concrete component mold provided in the embodiment of this application in the mold-closed state.
[0018] Figure 3 As shown Figure 2 The main view;
[0019] Figure 4 As shown Figure 2 Side view;
[0020] Figure 5 As shown Figure 2 Top view.
[0021] Explanation of reference numerals in the attached figures:
[0022] 100-First template component, 110-Inner mold component, 111-First plate, 112-Second plate, 120-Extension ear plate, 121-First slot, 200-Second template component, 210-Third plate, 220-Fourth plate, 221-Second slot, 300-Limiting unit, 310-First limiting part, 320-Second limiting part, 400-Mold opening part. Detailed Implementation
[0023] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present application.
[0024] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the scope of this application and its application or use.
[0025] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0026] In all the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.
[0027] Various modifications and variations can be made to this application without departing from its spirit or scope, which will be apparent to those skilled in the art. Therefore, this application is intended to cover modifications and variations falling within the scope of the corresponding claims (the claimed technical solutions) and their equivalents. It should be noted that the embodiments provided in this application can be combined with each other without contradiction.
[0028] It should be noted that like numerals and letters refer to like items throughout the several views, where appropriate, and initial discussion of an item in one view does not preclude further discussion of that item in a subsequent view.
[0029] Figure 1 Fig. 1 shows a reference diagram of a use state of a prefabricated U-shaped concrete member mold in a mold opening state according to an embodiment of the present application, Figure 2 Fig. 2 shows a reference diagram of a use state of a prefabricated U-shaped concrete member mold in a mold closing state according to an embodiment of the present application, Figure 3 Fig. 3 shows a front view of Figure 2 Fig. 4 shows a side view of Figure 4 Fig. 5 shows a top view of Figure 2 Fig. 6 shows a bottom view of Figure 5 Fig. 7 shows a perspective view of Figure 2 Fig. 8 shows a perspective view of
[0030] Reference should be made to Figures 1 to 5The embodiment of the application provides a prefabricated U-shaped concrete component mold having a closed mold state and a mold dismounting state, the prefabricated U-shaped concrete component mold comprising a first mold plate 100, a second mold plate 200 and two limiting units 300. The first mold plate 100 comprises an inner mold piece 110 and two extension ear plates 120, the inner mold piece 110 is in a U-shaped cross section and is arranged along a first direction D1, the inner mold piece 110 comprises a first plate 111 and two second plates 112, the two second plates 112 are fixedly connected to the two sides of the first plate 111 along a second direction D2, the second direction D2 is perpendicular to the first direction D1, the two extension ear plates 120 are fixedly connected to the sides of the two second plates 112 away from the first plate 111 along the second direction D2, the extension ear plate 120 is provided with a first insertion slot 121 extending along the first direction D1, and the first end of the first insertion slot 121 is in an open structure; the second mold plate 200 is in a U-shaped cross section and is arranged along the first direction D1, the second mold plate 200 comprises a third plate 210 and two fourth plates 220, the two fourth plates 220 are fixedly connected to the two sides of the third plate 210 along the second direction D2, each fourth plate 220 is provided with a second insertion slot 221 extending along the first direction D1, and the first end of the second insertion slot 221 is in an open structure; when the prefabricated U-shaped concrete component mold is in the closed mold state, the first mold plate 100 and the second mold plate 200 are in the same plane at least at one end of the first direction D1, the inner mold piece 110 is located on the inner side of the second mold plate 200, each fourth plate 220 is arranged in one first insertion slot 121, each extension ear plate 120 is arranged in one second insertion slot 221, and the second end of the first insertion slot 121 and the second end of the second insertion slot 221 abut; the two limiting units 300 are connected with the two fourth plates 220 respectively, each limiting unit 300 comprises a first limiting part 310 and a second limiting part 320, the first limiting part 310 and the second limiting part 320 are used for abutting against the two sides of the extension ear plate 120 along a third direction D3 respectively, so that the extension ear plate 120 is limited in the third direction D3, and the third direction D3 is perpendicular to the first direction D1 and the second direction D2.
[0031] The prefabricated U-shaped concrete component mold provided by the embodiment is used as follows: referring to Figure 1, when the mold is closed, the first end of the first slot 121 of the first mold plate 100 and the first end of the second slot 221 of the second mold plate 200 are relatively placed and the first mold plate and the second mold plate are relatively close along the first direction D1, the extension lug 120 moves relative to the fourth plate 220, the first end of the first slot 121 opened on the extension lug 120 passes through the first end of the second slot 221 opened on the fourth plate 220, the second end of the second slot 221, and then continues to move until the second end of the first slot 121 and the second end of the second slot 221 abut, at this time, the slot wall of the second end of the first slot 121 and the slot wall of the second end of the second slot 221 abut, the first mold plate 100 and the second mold plate 200 cannot continue to move relative to each other, at this time, the prefabricated U-shaped concrete component mold is in the closed state (see Figures 2 to 4 ), the first mold plate 100 and the second mold plate 200 form a chamber with a U-shaped cross section therebetween, see Figure 5 ; then, the prefabricated U-shaped concrete component mold is placed on the horizontal plane along the first direction D1 with one end face in the same plane, the mold is fixed in the direction perpendicular to the horizontal plane, the chamber is filled with concrete filling, and the top surface of the concrete filling is smoothed, and after the concrete solidifies, the mold is disassembled; when the mold is disassembled, the first mold plate 100 and the second mold plate are gradually separated from each other along the first direction D1, in this process, the extension lug 120 is gradually separated from the second slot 221, the fourth plate 220 is gradually separated from the first slot 121, until the first mold plate 100 and the second mold plate 200 are completely separated, at this time, the prefabricated U-shaped concrete component mold is in the disassembled state.
[0032] The prefabricated U-shaped concrete component mold provided by the embodiment is in a closed state, in which the first mold piece 100 and the second mold piece 200 are in the same plane at at least one end in the first direction D1, the inner mold piece 110 is located on the inner side of the second mold piece 200, each fourth plate 220 is arranged in a first slot 121, each extension ear plate 120 is arranged in a second slot 221, the second end of the first slot 121 and the second end of the second slot 221 abut, so that a chamber with a U-shaped cross section is formed between the first mold piece 100 and the second mold piece 200, at this time, the slot wall of the first slot 121 limits the fourth plate 220 in the second direction D2, the slot wall of the second slot 221 limits the extension ear plate 120 in the second direction D2, the first mold piece 100 and the second mold piece 200 are fixed in position in the second direction D2 and cannot move relatively; at the same time, the slot wall of the second end of the first slot 121 limits the movement of the fourth plate 220 in the first direction D1, and the slot wall of the second end of the second slot 221 limits the movement of the extension ear plate 120 in the first direction D1; and each limiting unit 300 is connected in correspondence with one fourth plate 220, and each limiting unit 300 includes a first limiting part 310 and a second limiting part 320, in the closed state of the prefabricated U-shaped concrete component mold, the first limiting part 310 and the second limiting part 320 abut the two sides of the extension ear plate 120 along the third direction D3 respectively, and limit the extension ear plate 120 in the third direction D3, so that the first mold piece cannot move relative to the second mold piece in the third direction D3; in addition, the first limiting part 310 and the second limiting part 320 of each limiting unit 300 abut the two sides of the extension ear plate 120 along the third direction D3 respectively, and can limit the extension ear plate 120 in the third direction D3, so that the first mold piece 100 and the second mold piece 200 are fixed in position in the third direction D3 and cannot move relatively; in this way, the mold structure after closing is reliable, the chamber structure is stable, and the qualified rate and quality of the prepared U-shaped concrete component are high and stable. In addition, the prefabricated U-shaped concrete component mold provided by the embodiment has a simple structure, does not need to be assembled and fixed by multiple mold parts compared with the prior art, the closing process and the demolding process are simple, and the preparation efficiency of the U-shaped concrete component is improved.
[0033] It should be noted that, when the mold is closed, the first mold piece 100 and the second mold piece 200 move relatively along one direction of the first direction D1, and after closing, the first slot 121 and the second slot 221 limit the relative movement of the first mold piece 100 and the second mold piece 200 along the first direction D1. The limitation means that the first mold piece 100 and the second mold piece 200 cannot continue to move along the first direction D1 when the mold is closed, but the first mold piece 100 and the second mold piece 200 can move relatively along the other direction of the first direction D1.
[0034] In some embodiments, a reinforcing rib is arranged at the connection between the extension lug 120 and the second plate 112. The reinforcing rib can improve the connection strength and structural stability between the extension lug 120 and the second plate 112, thereby facilitating the improvement of the structural strength of the first mold plate 100.
[0035] Referring to Figures 1 to 3 In some embodiments, the prefabricated U-shaped concrete component mold further comprises a mold opening part 400 arranged on the first plate 111 and / or the third plate 210, which is configured to be connected with an external force applying device.
[0036] In this embodiment, the mold opening part 400 is convenient to be connected with the external force applying device, and the demolding process is performed by the external force applying device, thereby saving manpower.
[0037] Referring to Figures 1 to 3 In some embodiments, the mold opening part 400 is configured as a through hole arranged on the first plate 111, which is located on the second end side of the slot along the first direction D1.
[0038] In this embodiment, the mold opening part 400 has a simple structure and is convenient to manufacture. In specific implementation, the external force applying device can be a hoisting device, and the hook of the hoisting device is easy to be connected and separated with the through hole, thereby facilitating the improvement of the mold opening efficiency.
[0039] Although some specific embodiments of the present application have been described in detail by examples, those skilled in the art should understand that the above examples are only for illustration, but not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A precast U-shaped concrete member mold having an assembled condition and a disassembled condition, characterized by, The prefabricated U-shaped concrete component mold comprises: a first mold plate, which comprises an inner mold piece and two extension ear plates, the inner mold piece is in a U-shaped cross section and is arranged to extend along a first direction, the inner mold piece comprises a first plate and two second plates, the two second plates are respectively fixedly connected to the two sides of the first plate along a second direction, the second direction is perpendicular to the first direction, the two extension ear plates are respectively fixedly connected to the sides of the two second plates away from the first plate along the second direction, the extension ear plate is provided with a first insertion slot extending along the first direction, and a first end of the first insertion slot is in an open structure; a second mold plate, which is in a U-shaped cross section, the second mold plate comprises a third plate and two fourth plates arranged to extend along the first direction, the two fourth plates are respectively fixedly connected to the two sides of the third plate along the second direction, each fourth plate is provided with a second insertion slot extending along the first direction, and a first end of the second insertion slot is in an open structure; when the prefabricated U-shaped concrete component mold is in a mold closing state, the first mold plate and the second mold plate are in the same plane at least at one end of the first direction, the inner mold piece is located on the inner side of the second mold plate, each fourth plate is arranged in one first insertion slot, each extension ear plate is arranged in one second insertion slot, and a second end of the first insertion slot and a second end of the second insertion slot abut each other; and two limiting units respectively connected to the two fourth plates, each limiting unit comprises a first limiting part and a second limiting part, the first limiting part and the second limiting part are respectively used for abutting the two sides of the extension ear plate along a third direction to limit the extension ear plate in the third direction, and the third direction is perpendicular to the first direction and the second direction.
2. The precast U-shaped concrete member mold of claim 1, wherein, The connection between the extension ear plate and the second plate is provided with a reinforcing rib.
3. The precast U-shaped concrete member mold of claim 1, wherein, It also comprises a mold opening part, the mold opening part is provided in the first plate and / or the third plate, and the mold opening part is used for being connected with an external force applying equipment.
4. The precast U-shaped concrete member mold of claim 1, wherein, The mold opening part is configured as a through hole provided in the first plate, and along the first direction, the mold opening part is located on one side of the second end of the insertion slot.