Cathode carbon brick product saw cutting trolley device
By adding a cathode carbon brick product sawing carriage device to the circular saw, the problem that the existing equipment could not be longitudinally sawed was solved, realizing efficient and low-cost equipment transformation and improving the processing efficiency and safety of cathode carbon bricks.
Patent Information
- Application Number
- CN202520095284.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing circular sawing equipment cannot perform longitudinal sawing when sawing cathode carbon bricks with a length greater than 3500mm, resulting in reduced furnace capacity and wasted costs, and the cost of equipment modification or replacement is high.
A cathode carbon brick product sawing carriage device is added to the existing circular saw. Multi-directional adjustment is achieved by adjusting the running track and carriage track. Combined with the hand crank and ruler line, the cutting is precisely controlled to achieve longitudinal sawing.
Without significantly altering existing equipment, longitudinal sawing of cathode carbon bricks was achieved, increasing the roasting furnace capacity, reducing modification costs, and improving the safety and precision of the cutting process.
Smart Images
Figure CN223671499U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon product processing equipment technical field, especially a cathode carbon brick product processing sawing trolley device. BACKGROUND
[0002] Cathode carbon brick products are shaped by a vibrating shaper according to a forming mold, and after green body products are demolded, hoisted, water tank cooled and inspected, the length direction of the sawed green body is transversely sawed according to the processing size, and then the cathode carbon brick can be handed over to the baking process. Since the mold width and length size during shaping are fixed, part of the cathode carbon brick size is a special size, the width of the green body needs to be sawed and handed over to the subsequent process, that is, the product width direction is longitudinally sawed, the existing disc sawing machine cannot longitudinally saw the cathode carbon brick with a length size greater than 3500mm due to the limitation of the table size and the main shaft stroke, and if the product is not longitudinally sawed and directly handed over to the subsequent process, the baking furnace capacity will be affected and cost waste will be caused, so the green body longitudinal sawing problem is very urgent. The existing cutting equipment of the cathode carbon brick product is mainly a disc sawing machine, and there is a certain limitation in the cutting direction based on the above-mentioned problems, different direction cutting equipment is laid out or outsourced for sawing, and the cost of equipment modification or replacement is high. Therefore, how to modify the equipment to meet the sawing conditions without greatly changing the existing disc sawing machine is a technical problem to be solved. CONTENT OF THE UTILITY MODEL
[0003] In view of the above technical problems, the utility model provides a cathode carbon brick product sawing trolley device. The longitudinal sawing of the cathode carbon brick can be carried out on the table surface of the existing disc sawing machine, the existing equipment is improved at low cost and high speed, and the existing technical problems are solved. The case can be upgraded and modified on the existing disc sawing machine, and multiple direction adjustments can be realized by adjusting the running track and trolley track.
[0004] In order to realize the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0005] A kind of cathode carbon brick product sawing trolley device, including table top and main cutting machine component, table top is equipped with main cutting machine component above, cathode carbon brick product to be cut is placed on table top, and main cutting machine component carries out cutting to cathode carbon brick product;Described table top is provided with detachable support base, the detachable support base is flush with the surface of table top, running track is set up on detachable support base, mobile trolley is set up on running track, and the bottom of mobile trolley is provided with roller and slides along running track;The lower part of the table top is provided with trolley track, and the table top slides along trolley track, and the main cutting machine component is located at the side of bridge, and the main cutting machine component is driven by bridge lifting to adjust the cutting position of tool;The sliding direction of running track and the sliding direction of trolley track are arranged at right angles;The cutting direction of the tool of main cutting machine component is consistent with the sliding direction of running track.The above-mentioned structure realizes that original disc sawing machine is additionally provided with longitudinal cutting, and meets the need of cathode carbon brick product sawing.
[0006] The lower part of the mobile trolley is provided with a position ruler rack, and a gear and a hand crank are arranged on the detachable support base;The position ruler rack is engaged with the gear, the hand crank drives the gear to rotate, and the gear engages to drive the position ruler rack to move along the direction of the running track.The hand crank drives the mobile trolley to cut the cathode carbon brick product, the operator's position is effectively avoided from the cutting direction of the tool, and the operator is effectively prevented from being splashed, at the same time, the cutting position of the disc saw and the cathode carbon brick product is located in front of the operator, which facilitates the observation of the cutting process and effectively improves the quality control of the whole cutting process.
[0007] The main cutting machine component is a disc saw.The existing equipment can be upgraded by adding a disc saw.
[0008] The bridge is arranged above the trolley track, the bridge is fixedly connected with the ground, and the bridge is provided with a pneumatic cylinder or a hydraulic lift.The bridge drives the disc saw to rise and fall to adjust the height for cutting, and the whole cutting process is driven by the hand crank, so that the operator does not contact the disc saw, and the safety is greatly improved.
[0009] The side of the ruler rack is provided with a scale line.The relative position of the ruler rack and the gear can be marked by the scale line when batch products are processed, so that the cutting distance can be accurately controlled, and the rapid processing of large quantities of standardized products can be met.
[0010] The utility model discloses the beneficial effects that realize that the existing equipment can complete the longitudinal sawing in the width direction of cathode carbon brick, ensure the production capacity of cathode carbon brick baking furnace and reduce cost waste.The improved structure is simple, easy to manufacture and low in cost, so that the existing equipment meets the sawing condition, saves the equipment procurement cost for the company, realizes the win-win of the size requirement of sawing and cost index. DRAWINGS
[0011] Figure 1 It is the structure schematic diagram of the utility model;
[0012] Figure 2 is a schematic view of a hand lever driving mechanism amplification;
[0013] Figure 3 is a schematic view of a ruler.
[0014] Wherein, 1 - table, 2 - support base, 3 - running track, 4 - moving trolley, 5 - roller, 6 - rack, 7 - gear, 8 - hand lever, 9 - trolley track, 10 - bridge, 11 - main cutting machine parts. DETAILED DESCRIPTION
[0015] A cathode carbon brick product sawing trolley device, comprising a table 1 and a main cutting machine part 11, the table 1 is provided with the main cutting machine part 11 above, the cathode carbon brick product to be cut is placed on the table 1, and the main cutting machine part 11 cuts the cathode carbon brick product; A detachable support base 2 is arranged on the table 1, the detachable support base 2 is flush with the surface of the table 1, a running track 3 is arranged on the detachable support base 2, a moving trolley 4 is arranged on the running track 3, and rollers 5 are arranged at the bottom of the moving trolley 4 to slide along the running track 3; The table 1 is provided with a trolley track 9 at the lower part, the table 1 slides along the trolley track 9, the main cutting machine part 11 is located at the side of the bridge 10, and the main cutting machine part 11 is driven to adjust the cutting position by the bridge 10 lifting; The sliding direction of the running track 3 and the sliding direction of the trolley track 9 are arranged at right angles; The cutting direction of the cutter of the main cutting machine part 11 is consistent with the sliding direction of the running track 3.
[0016] The moving trolley 4 is provided with a position ruler rack 6 at the lower part, the detachable support base 2 is provided with a gear 7 and a hand lever 8; The position ruler rack 6 is engaged with the gear 7, the hand lever 8 drives the gear 7 to rotate, and the gear 7 engages to drive the position ruler rack 6 to move along the direction of the running track 3. The main cutting machine part 11 is a disc saw. The bridge 10 is arranged above the trolley track 9, the bridge 10 is fixedly connected with the ground, and the bridge 10 is provided with an air cylinder or a hydraulic elevator. The side of the ruler rack 6 is provided with a ruler line.
[0017] As Figure 1As shown, a kind of cathode carbon brick product sawing trolley device, including table top 1, on the both sides of table top 1 install detachable support base 2, and with bolt connection fixed, support base 2 and the surface of table top 1 keep flush with each other, present horizontal parallel surface, use two round steel of diameter 30 as running track 3, parallel welding on support base 2 and table top 1, make a set of steel frame mobile trolley 4 with the width of 800mm, length is 4000mm, four rollers 5 are set in the bottom of steel frame mobile trolley 4, the length of straight ruler rack 6 is 2000mm in the position of one side of steel frame mobile trolley 4, and mobile trolley 4 is placed on running track 3 as a whole.Gear and hand crank 8 are fixedly installed on the detachable support base 2 of the side of table top 1, straight ruler rack 6 and gear 7 tooth are mutually buckled, and hand crank drives gear rotation to move mobile trolley 4 on running track 3.
[0018] The table top 1 is placed on the trolley track 9, the bridge frame 10 is installed on the cement column, and the main cutting machine part 11 is located on the bridge frame 10.
[0019] In use, since the main cutting machine is installed on the bridge frame, the left and right movement distance can reach 3.5 meters at most by the gear reduction and gear and rack transmission, the 4.4-meter product cannot be longitudinally sawn, the knife feed motor is controlled by a frequency modulator, the product is hoisted on the mobile trolley 4, positioning and fixing are done, movement of the product in the sawing process is prevented, the transmission walking of the table top 1 is started, the forward movement of the table top trolley motor is controlled by an encoder and a limit, the cooling water is started to open the disc saw, the sawing is performed at a slow feed rate, the feed amount cannot be artificially adjusted during the sawing process. During normal sawing, the mobile trolley 4 is strictly prohibited from being moved, the sawing cannot be performed in reverse and the disc saw cannot be stopped at will to prevent the saw blade from suddenly breaking and splashing to injure people or damage equipment. When the main cutting machine part 11 reaches the maximum travel distance, the operation is stopped. The main cutting machine part 11 is returned, the mobile trolley handle 8 is manually moved by hand, the gear is rotated to move the mobile trolley 4 in front of the running track 3, the main cutting machine part 11 is restarted until the product is completely longitudinally sawn. Then, the main cutting machine part 11 is returned to the initial position, and the next cycle is waited.
[0020] The above is only an embodiment of the utility model, and does not limit the patent protection range of the utility model. In addition to the above embodiment, the utility model can also have other implementation manners, and any technical solution formed by equivalent replacement or equivalent transformation falls within the protection range of the utility model.
Claims
1. A cathode carbon brick product sawing trolley device, comprising a table top (1) and a main cutting machine component (11), the main cutting machine component (11) is arranged above the table top (1), the cathode carbon brick product to be cut is placed on the table top (1), and the main cutting machine component (11) cuts the cathode carbon brick product; characterized in that: The detachable support base (2) is arranged on the table top (1) and flush with the surface of the table top (1), the running track (3) is arranged on the detachable support base (2), the mobile trolley (4) is arranged on the running track (3), the rollers (5) are arranged at the bottom of the mobile trolley (4) and slide along the running track (3); the trolley track (9) is arranged at the lower part of the table top (1), the table top (1) slides along the trolley track (9), the main cutting machine component (11) is arranged at the side of the bridge (10), the main cutting machine component (11) is driven to adjust the cutting position by the bridge (10) lifting, the sliding direction of the running track (3) and the sliding direction of the trolley track (9) are arranged at right angles, and the cutting direction of the cutter of the main cutting machine component (11) is consistent with the sliding direction of the running track (3). 2. A cathode carbon block product sawing trolley apparatus as claimed in claim 1, characterised in that: The position ruler rack (6) is arranged at the lower part of the mobile trolley (4), the gear (7) and the hand crank (8) are arranged on the detachable support base (2), the position ruler rack (6) is engaged with the gear (7), the hand crank (8) drives the gear (7) to rotate, and the gear (7) drives the position ruler rack (6) to move along the direction of the running track (3) by engagement.
3. A cathode carbon block product sawing trolley apparatus as claimed in claim 1, wherein: The main cutting machine component (11) is a disc saw.
4. A cathode carbon block product sawing trolley apparatus as claimed in claim 1, wherein: The bridge (10) is arranged above the trolley track (9), the bridge (10) is fixedly connected with the ground, and the bridge (10) is provided with a pneumatic cylinder or a hydraulic lifting machine.
5. A cathode carbon block product sawing trolley apparatus as claimed in claim 2, characterised in that: The ruler rack (6) is provided with a scale line at the side.